CN109940502A - A kind of rust removalling equipment - Google Patents
A kind of rust removalling equipment Download PDFInfo
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- CN109940502A CN109940502A CN201711382256.3A CN201711382256A CN109940502A CN 109940502 A CN109940502 A CN 109940502A CN 201711382256 A CN201711382256 A CN 201711382256A CN 109940502 A CN109940502 A CN 109940502A
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- steel cylinder
- rust removalling
- wheel
- mounting platform
- removalling equipment
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Abstract
The present invention relates to a kind of rust removalling equipments, it include: mounting platform, steel cylinder supporting mechanism, steel cylinder position-limit mechanism, power mechanism, control mechanism, platform angle regulating mechanism and mobile steering mechanism, the equipment can satisfy removal corrosion, thoroughly remove the purpose of fifth wheel, and the degree of automation is higher, it is easy to operate, easily overhaul.The equipment generates high-speed motion as between derusting medium, with inner wall of steel cylinder using steel ball, and frictionally destroys corrosion layer, and speed is fast.The equipment has platform angle regulatory function, and the comprehensive removing corroded to interior of steel bottle may be implemented.
Description
Technical field
The present invention relates to polishing field of engineering technology, quickly remove removing for gas cylinder inside parts corrosion more particularly to a kind of
Rust equipment.
Background technique
With the development of the technologies such as aerospace, the control of the fifth wheel introduced is avoided to receive great attention product,
The overall process researched and developed and produced through military product.Ground installation air supply system is even more most important to the prevention and control of fifth wheel.
It is wherein important link in production process for the fifth wheel control of gas cylinder internal.
The fifth wheel source of gas cylinder internal is mainly metal material by oxidation corrosion, and oxide is de- in use
It falls, therefore gas cylinder has to carry out processing of rust removing before production is delivered.Due to gas cylinder design feature, traditional derusting mode is as sprayed
Sand, ball blast etc. cannot remove corrosion, so urgently needing to develop a rust removalling equipment for gas cylinder internal corrosion.
In patent CN2218626Y, inventor discloses a kind of Full azimuthal steel bottle inner wall polishing machine, pours into steel cylinder
Steel sand drives steel cylinder rotation by supporting-roller shaft with motor, while motor is rotated by retarder band movable eccentric wheel, is made in steel cylinder
Steel sand rotates in steel cylinder and left and right flowing, by friction of the steel sand in steel cylinder to derust to inner wall of steel cylinder.The full side
Position inner wall of steel cylinder polishing machine has many advantages, such as that structure is simple, and rust cleaning efficiency is high, does not damage steel cylinder, no pollution to the environment.But this is complete
There are still following problems for orientation inner wall of steel cylinder polishing machine: 1, after the completion of inner wall of steel cylinder polishing, remaining fifth wheel is more, to cleaning
When degree requires high, the process of removal fifth wheel need to be increased；2, the equipment makes the steel sand in steel cylinder in the same of rotation by eccentric wheel
When or so flowing, but steel sand is short to the location contacts time such as bottleneck and bottom of bottle, and derusting effect is undesirable；3, the shape of steel sand is not advised
Then, poor fluidity, long the time required to pouring into steel cylinder, production efficiency is not high.
Summary of the invention
In view of the above-mentioned problems, the present invention proposes a kind of equipment for quickly removing gas cylinder internal corrosion, Fig. 1 is seen, and in particular to
Gas cylinder (steel cylinder), power mechanism, control mechanism, platform angle regulating mechanism, rolling steel balls, dehydrated alcohol etc., pass through control plane
The mutually coordinated completion gas cylinder internal corrosion of plate.Its function mainly realizes disc position, the two terminal circle for quickly removing gas cylinder internal
Arc position etc. is removed in all directions, to meet the non-corroding requirement of gas cylinder internal.
In particular it relates to a kind of equipment for removing gas cylinder internal corrosion, comprising: mounting platform, gas cylinder support
Mechanism, gas cylinder position-limit mechanism, power mechanism, control mechanism, platform angle regulating mechanism and mobile steering mechanism, feature exist
In, the mounting platform is frame structure, and the gas cylinder supporting mechanism and gas cylinder position-limit mechanism are installed on the mounting platform top,
The power mechanism is installed on the lower portion of the mounting platform, and the control mechanism is installed on mounting platform front, described
Platform angle regulating mechanism is installed on the mounting platform left side, and the mobile steering mechanism is installed on the mounting platform bottom.
The gas cylinder supporting mechanism includes: the first roller group and the second roller group, and wherein first roller group includes at least
Two idler wheels, the axis of first roller group is parallel with the axis of the second roller group, and is located at same level, first idler wheel
Group includes the first sprocket wheel, drives first roller group to rotate by first sprocket wheel by the motor transmission system.
The gas cylinder position-limit mechanism includes the first top wheel, the second top wheel, fixed frame, sliding rack and slide rail, wherein should
First top wheel takes turns opposite installation with the second top and is in same axis, the axis of the first top axis taken turns and first roller group
In parallel, which is installed on the fixed frame, which is installed on the sliding rack, and the sliding rack is on the slide rail
Along the axis direction sliding of the first top wheel, the fixed frame and the slide rail are installed on the mounting platform top.
The power mechanism includes motor, speed reducer, the second sprocket wheel and chain, and wherein the motor is driven by the speed reducer
Second sprocket wheel rotation, and rotated by the chain-driving first sprocket wheel.
The control mechanism and the electrical connection of motor, to control motor rotation.
The platform angle regulating mechanism includes telescopic device and support frame, and wherein it is flat to be fixed on the installation for the telescopic device
Platform left side, the support frame are connect with the telescopic device bottom, and when the telescopic device is in contraction state, which is detached from
Ground, when the telescopic rod of the telescopic device stretches out, which contacts ground, and by the left end branch of the mounting platform
It rises, the mounting platform is made to be tilted to the right an angle.
The mobile steering mechanism includes a pair of of load-carrying directional wheel, and at least a pair of of load-carrying universal wheel.
The gas cylinder is horizontally mounted in first roller group and the second roller group, the bottleneck and bottom of bottle of gas cylinder respectively by
First top wheel and the second top wheel are withstood, and gas cylinder is provided with steel ball and dehydrated alcohol.
A kind of rust removalling equipment for gas cylinder internal corrosion provided by the invention, meets removal corrosion, it is extra to thoroughly remove
The purpose of object, and the degree of automation is higher, it is easy to operate, easily overhaul；It is produced using steel ball as between tools for cleaning rust, with gas cylinder inner wall
Raw high-speed motion, frictionally destroy corrosion layer, and speed is quickly；Rust removalling equipment has platform angle regulatory function, Ke Yishi
Now to the comprehensive removing of gas cylinder internal corrosion；Corrosion remove work use automation control, worktable rotary direction, speed,
After time setting, equipment be can be automatically operated.
Detailed description of the invention
Fig. 1 is rust removalling equipment three-dimensional figure of the present invention；
Fig. 2 is rust removalling equipment front elevation of the present invention；
Fig. 3 is the gas cylinder supporting mechanism schematic diagram of rust removalling equipment of the present invention；
Fig. 4 is the gas cylinder position-limit mechanism schematic diagram of rust removalling equipment of the present invention；
Fig. 5 is the platform angle regulating mechanism schematic diagram of rust removalling equipment of the present invention；
Fig. 6 is rust removalling equipment work flow diagram of the present invention.
Wherein appended drawing reference are as follows:
1: mounting platform 2: 21: the first roller group of gas cylinder supporting mechanism
22: the second roller group, 23: the first sprocket wheel 3: gas cylinder position-limit mechanism
31: the first top wheel, 32: the second top wheel 33: fixed frame
34: sliding rack 35: slide rail 4: power mechanism
41: motor 42: speed reducer 43: sprocket wheel
44: chain 5: control mechanism 6: platform angle regulating mechanism
61: cylinder 62: linear guide 63: support frame
7: steering mechanism 71: load-carrying directional wheel 72: load-carrying universal wheel
8: gas cylinder 9: steel ball and dehydrated alcohol
S1~S7: step.
Specific embodiment
To make the foregoing features and advantages of the present invention clearer and more comprehensible, special embodiment below, and it is detailed to cooperate attached drawing to make
Carefully it is described as follows.
In particular it relates to a kind of equipment for quickly removing gas cylinder internal corrosion, and in particular to gas cylinder, power train
System, electric machine control system, height of table pneumatic regulation system, rolling steel balls, alcohol etc., it is mutually coordinated complete by control panel
It is corroded at gas cylinder internal.Its function mainly realizes the full side such as disc position, both ends arc position for quickly removing gas cylinder internal
Face is removed, to meet the non-corroding requirement of gas cylinder internal.
The present invention relates to a kind of equipment of removing gas cylinder internal corrosion, as shown in Figure 2, comprising: mounting platform 1, gas cylinder branch
Support mechanism 2, gas cylinder position-limit mechanism 3, power mechanism 4, control mechanism 5, platform angle regulating mechanism 6 and mobile steering mechanism 7,
It is characterized in that, the mounting platform 1 is frame structure, and the gas cylinder supporting mechanism 2 and gas cylinder position-limit mechanism 3 are installed on the installation
1 top of platform, the power mechanism 4 are installed on the lower portion of the mounting platform 1, and the control mechanism 5 is installed on the installation
1 front of platform, the platform angle regulating mechanism 6 are installed on 1 left side of mounting platform, and the mobile steering mechanism 7 installs
In 1 bottom of mounting platform.
Gas cylinder supporting mechanism 2, as shown in Figure 3, comprising: the first roller group 21 and the second roller group 22, wherein the first idler wheel
Group 21 includes two idler wheels, and there are three idler wheels for the second roller group 22, and the axis of two groups of roller groups is parallel, and are located at same level
Face, first roller group 21 include the first sprocket wheel 23, by the motor transmission system by first sprocket wheel 23 drive this first
Roller group 21 rotates.
The gas cylinder position-limit mechanism 3, as shown in Figure 4, comprising: first the 31, second top of top wheel wheel 32, fixed frame 33, sliding
Frame 34 and slide rail 35, wherein the first top wheel 31 and the second top take turns 32 opposite installations and are in same axis, first top
The axis of wheel 31 is parallel with the axis of first roller group 21, which is installed on the fixed frame 33, the second top wheel
32 are installed on the sliding rack 34, which, along the axis direction sliding of the first top wheel 31, is somebody's turn to do on the slide rail 35
Fixed frame 33 and the slide rail 35 are installed on the mounting platform top.
Power mechanism 4 includes: motor 41, speed reducer 42, sprocket wheel 43 and chain 44, and wherein 41 power output of motor is through slowing down
After machine 42, drives the sprocket wheel 43 to rotate and chain 44 is driven to drive first sprocket wheel 23 rotation.
The control mechanism 5 is electrically connected with the motor 41, to control the rotation of motor 41.
The platform angle regulating mechanism 6, as shown in Figure 5, comprising: cylinder 61, linear guide 62 and support frame 63, wherein
Cylinder 61 is fixed on 1 left side of mounting platform, which connect with 64 top of cylinder piston rod, at cylinder piston rod 64
When contraction state, support frame 63 is packed up along linear guide 62, and when cylinder piston rod 64 stretches out, support frame 63 is along linear guide
62 stretch out and contact ground, and the left end of mounting platform 1 is propped, and by controlling the overhang of cylinder piston rod 64, can control
The tilt angle of mounting platform 1 processed.
Mobile steering mechanism 7 includes a pair of of load-carrying directional wheel 71, and a pair of of load-carrying universal wheel 72.
The gas cylinder 8 is horizontally mounted in first roller group 21 and the second roller group 22, the bottleneck and bottom of bottle of gas cylinder
It is withstood respectively by the first top wheel 31 and the second top wheel 32, gas cylinder 8 is provided with steel ball and dehydrated alcohol 9.
As shown in fig. 6, the course of work of rust removalling equipment are as follows:
Step S1, equipment connect 380V alternating current, power 1.5Kw.
Step S2, according to the length of gas cylinder, extension position needed for position-limit mechanism is adjusted to gas cylinder.
Step S3 will pour into a certain amount of steel ball and dehydrated alcohol in gas cylinder to be derusted, and gas cylinder both ends threaded hole is used
Blanking cover sealing, gas cylinder is placed on supporting mechanism and is limited using position-limit mechanism to it.
Step S4 adjusts control panel, and direction of rotation, rotation speed, rotational time is arranged, and starts by start button operation
Derusting.
Step S5, after running setting time, first step derusting operation terminates, and adjustment platform angle regulating mechanism makes gas cylinder incline
Tiltedly to design angle, is operated by step S4 and carry out rotation derusting of the gas cylinder with angle.
Step S6, after running setting time, second step derusting operation terminates, and gas cylinder is turned round 180 degree, repeats step S5 behaviour
Make.
Step S7, run setting time after, third step derusting operation terminate, gas cylinder is removed, by gas cylinder steel ball and
Dehydrated alcohol is poured out, and checks whether gas cylinder inner wall reaches derusting and require, and is required if having reached derusting, and derusting operation is terminated；
If not up to derusting requires, step S3 is repeated to step S6.
Although the present invention has been disclosed as a preferred embodiment, however, it is not to limit the invention, without departing substantially from this hair
It is bright spirit and its essence in the case where, those skilled in the art make in accordance with the present invention it is various it is corresponding change and
Deformation, but these corresponding changes and modifications all should fall within the scope of protection of the appended claims of the present invention.
Claims (11)
1. a kind of rust removalling equipment, including mounting platform, steel cylinder supporting mechanism, steel cylinder position-limit mechanism, power mechanism, control mechanism,
Platform angle regulating mechanism and mobile steering mechanism, which is characterized in that after steel cylinder pours into derusting medium, by revolving the steel cylinder
Turn, drives the derusting medium that friction occurs to derust with the inner wall of steel cylinder.
2. rust removalling equipment as described in claim 1, which is characterized in that the mounting platform is frame structure, which supports machine
Structure and the steel cylinder position-limit mechanism are installed on the mounting platform top, which is installed on the lower portion of the mounting platform,
The control mechanism is installed on mounting platform front, which is installed on the mounting platform side, the movement
Steering mechanism is installed on the mounting platform bottom.
3. rust removalling equipment as described in claim 1, which is characterized in that the steel cylinder supporting mechanism includes: the first roller group and
Second wheel group, wherein first roller group includes at least two idler wheels, the axis of the axis of first roller group and the second roller group
Line is parallel, and is located at same level, which includes the first sprocket wheel, passes through first chain by the motor transmission system
Wheel drives first roller group rotation.
4. rust removalling equipment as described in claim 1, which is characterized in that the steel cylinder position-limit mechanism includes the first top wheel, the second top
Wheel, fixed frame, sliding rack and slide rail, wherein the first top wheel takes turns opposite installation with the second top and is in same axis, should
The axis of first top wheel is parallel with the axis of first roller group, which is installed on the fixed frame, the second top wheel peace
Loaded on the sliding rack, the sliding rack is on the slide rail along the axis direction sliding of the first top wheel, the fixed frame and the cunning
Dynamic guide rail is installed on the mounting platform top.
5. rust removalling equipment as described in claim 1, which is characterized in that the power mechanism includes motor, speed reducer, the second sprocket wheel
And chain, wherein the motor drives second sprocket wheel to rotate by the speed reducer, and is rotated by the chain-driving first chain
It is dynamic.
6. rust removalling equipment as described in claim 1, which is characterized in that the control mechanism and the electrical connection of motor, with control
Motor rotation.
7. rust removalling equipment as described in claim 1, which is characterized in that the platform angle regulating mechanism includes telescopic device and branch
Support, wherein the telescopic device is fixed on the mounting platform side, which connect with the telescopic device bottom.
8. rust removalling equipment as claimed in claim 7, which is characterized in that when the telescopic device is in contraction state, the support
Frame is detached from ground, and when the telescopic rod of the telescopic device stretches out, which contacts ground, and by one end branch of the mounting platform
It rises, tilts the mounting platform.
9. rust removalling equipment as described in claim 1, which is characterized in that the movement steering mechanism includes a pair of of load-carrying directional wheel,
At least a pair of of load-carrying universal wheel.
10. rust removalling equipment as described in claim 1, which is characterized in that the derusting medium is steel ball and dehydrated alcohol.
11. a kind of application method of rust removalling equipment is suitable for such as the described in any item rust removalling equipments of claim 1~10, spy
Sign is, comprising the following steps:
Step 1, derusting medium is poured into the steel cylinder, and blocks the steel cylinder both ends aperture；
Step 2, which is placed on the supporting mechanism of the rust removalling equipment；
Step 3, the steel cylinder is limited using the position-limit mechanism of the rust removalling equipment；
Step 4, start the rust removalling equipment and rotation derusting is carried out to the steel cylinder；
Step 5, adjustment tilts the steel cylinder, the rotation derusting to the steel cylinder with angle；
Step 6, which is turned round 180 degree, the rotation derusting to the steel cylinder with angle；
Step 7, the steel cylinder is removed, the derusting medium in the steel cylinder is poured out and checks the derusting situation of the steel cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711382256.3A CN109940502A (en) | 2017-12-20 | 2017-12-20 | A kind of rust removalling equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711382256.3A CN109940502A (en) | 2017-12-20 | 2017-12-20 | A kind of rust removalling equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109940502A true CN109940502A (en) | 2019-06-28 |
Family
ID=67004150
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711382256.3A Pending CN109940502A (en) | 2017-12-20 | 2017-12-20 | A kind of rust removalling equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109940502A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112720084A (en) * | 2021-01-12 | 2021-04-30 | 山东豪迈机械科技股份有限公司 | Rust removal method for closed cavity channel of ring or semi-ring workpiece |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2218626Y (en) * | 1995-04-18 | 1996-01-31 | 张会臣 | Full azimuthal steel bottle inner wall polishing machine |
| CN201366649Y (en) * | 2008-10-15 | 2009-12-23 | 江苏亚洲气体设备有限公司 | Scale removing device for gas bottle |
| CN202015994U (en) * | 2011-03-25 | 2011-10-26 | 上海浦江特种气体有限公司 | Steel cylinder grinding device |
| CN204819095U (en) * | 2015-08-25 | 2015-12-02 | 南京天泽气体有限责任公司 | Internal surface and outer surface cleaning machine of gas cylinder |
| CN206484408U (en) * | 2017-01-18 | 2017-09-12 | 浙江金盾压力容器有限公司 | A kind of gas cylinder internal milling apparatus |
| WO2017185137A1 (en) * | 2016-04-28 | 2017-11-02 | Blakeman Jonathon Lindsay | Method of in-situ sanding of internal surfaces of a barrel and apparatus for performing same |
-
2017
- 2017-12-20 CN CN201711382256.3A patent/CN109940502A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2218626Y (en) * | 1995-04-18 | 1996-01-31 | 张会臣 | Full azimuthal steel bottle inner wall polishing machine |
| CN201366649Y (en) * | 2008-10-15 | 2009-12-23 | 江苏亚洲气体设备有限公司 | Scale removing device for gas bottle |
| CN202015994U (en) * | 2011-03-25 | 2011-10-26 | 上海浦江特种气体有限公司 | Steel cylinder grinding device |
| CN204819095U (en) * | 2015-08-25 | 2015-12-02 | 南京天泽气体有限责任公司 | Internal surface and outer surface cleaning machine of gas cylinder |
| WO2017185137A1 (en) * | 2016-04-28 | 2017-11-02 | Blakeman Jonathon Lindsay | Method of in-situ sanding of internal surfaces of a barrel and apparatus for performing same |
| CN206484408U (en) * | 2017-01-18 | 2017-09-12 | 浙江金盾压力容器有限公司 | A kind of gas cylinder internal milling apparatus |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112720084A (en) * | 2021-01-12 | 2021-04-30 | 山东豪迈机械科技股份有限公司 | Rust removal method for closed cavity channel of ring or semi-ring workpiece |
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Application publication date: 20190628 |