CN109940375A - Automatically screw washer machine is worn - Google Patents
Automatically screw washer machine is worn Download PDFInfo
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- CN109940375A CN109940375A CN201910332320.XA CN201910332320A CN109940375A CN 109940375 A CN109940375 A CN 109940375A CN 201910332320 A CN201910332320 A CN 201910332320A CN 109940375 A CN109940375 A CN 109940375A
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- 238000001514 detection method Methods 0.000 claims abstract description 8
- 230000008602 contraction Effects 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 7
- 230000033001 locomotion Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 239000007787 solid Substances 0.000 description 3
- 230000000007 visual effect Effects 0.000 description 2
- 235000003283 Pachira macrocarpa Nutrition 0.000 description 1
- 241001083492 Trapa Species 0.000 description 1
- 235000014364 Trapa natans Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000009527 percussion Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 235000009165 saligot Nutrition 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Apparatuses For Generation Of Mechanical Vibrations (AREA)
Abstract
It is a kind of to wear screw washer machine automatically, including electrical system and mechanical system, the electrical system includes power supply module, control module, execution module and detection module, and the mechanical system includes screw location structure, gasket location structure, vibrating disk fixed structure and noise abatement acoustic form；The execution module includes cylinder, vibrating disk and three parts of directly shaking, and vibrating disk is connected with straight vibration；There are three thin cylinders, including a lower air cylinder, a horizontal sliding cylinder and a jacking cylinder altogether for cylinder；Operation of the present invention is simple and fast, and operator only needs to vacate remaining energy to addition screw and gasket in vibrating disk on time and do other work, substantially increase human resources utilization and lead；High production efficiency, the fast linked design structure of three cylinders, the time for making equipment single wear gasket shorten to 0.5s or so, and one day yield is the several times of artificial yield.
Description
Technical field
The invention belongs to field of mechanical technique, are specifically related to one kind and wear screw washer machine automatically.
Background technique
Current machinery industry constantly develops, either which kind of industry in machinery, can all there is making for screw and gasket
With more occasions are also required to progress screw and wear gasket, and installation gasket is installed by hand by worker on traditional screw
, it needs to wear gasket on each screw, since screw is to produce in enormous quantities, results in the need for a large amount of worker in this way and carry out
The work of gasket is worn in manual operations, rhythm slowly, inefficiency, increase cost of labor, be not suitable for large-scale production, and right
It wears gasket needs in screw effectively to be positioned, traditional device positioning is easy to appear deviation, is unsuitable for continuous production, simultaneously
It can wear or leak there is a phenomenon where more and wear, unified standard is not achieved in quality, frequently to be checked device.
Summary of the invention
To solve the above-mentioned problems, the present invention provide it is a kind of wear screw washer machine automatically, specifically for engine screw with
The assembling of gasket controls multi cylinder linkage by singlechip control panel, thoroughly instead of manual work, saves human resources, improve
Production efficiency.
The technical solution adopted by the present invention are as follows:
A kind of to wear screw washer machine, including electrical system and mechanical system automatically, the electrical system includes power supply module, control
Molding block, execution module and detection module, the mechanical system include screw location structure, gasket location structure, vibrating disk
Fixed structure and noise abatement acoustic form；The execution module includes cylinder, vibrating disk and three parts of directly shaking, vibrating disk and directly vibration phase
Connection；There are three thin cylinders, including a lower air cylinder, a horizontal sliding cylinder and a jacking cylinder altogether for cylinder.
The lower air cylinder is fixed at the front end of screw pushing block, the work of lower air cylinder by lower air cylinder fixed plate
Screw locating piece is arranged in plug lower section；The other end of screw pushing block is connected with the track of screw pushing block, the track of screw pushing block with
Horizontal sliding cylinder slide unit is fixedly connected；Horizontal sliding cylinder is fixed on working plate by horizontal sliding cylinder fixed plate, and gasket locating piece is fixed
On working plate, the center of gasket fixed block be it is hollow, lower section is connected with the piston of jacking cylinder, and working plate is solid by screw rod
Determine on the rack.
The screw location structure is directly shaken by screw, lower air cylinder and screw locating piece three parts form, and screw directly shakes
Positioned at the side of screw pushing block, screw locating piece is located at the underface of lower air cylinder, and screw locating piece is fixed on horizontal sliding cylinder
Platform on, be moved forward and backward with the flexible of horizontal sliding cylinder.
The gasket positioning mechanism is directly shaken by gasket, jacking cylinder, gasket locating piece and four part of gasket briquetting form,
Gasket briquetting is fixed on the front end of screw locating piece, is moved forward and backward with screw locating piece, when horizontal sliding cylinder is in contraction state,
Gasket briquetting is in the top of gasket locating piece.
The vibrating disk fixed structure includes screw vibrating disk and gasket vibrating disk, is separated using spiral step formula solid
Fixed, two vibrating disks are located at the two sides of whole equipment.
The noise abatement acoustic form is located at the top of equipment rack, and upper side packet is made a circle.
The beneficial effects of the present invention are: operation of the present invention is simple and fast, operator is only needed on time to adding in vibrating disk
Screw and gasket can vacate remaining energy and do other work, substantially increase human resources utilization and lead；High production efficiency, three
The fast linked design structure of a cylinder, the time for making equipment single wear gasket shorten to 0.5s or so, and one day yield is people
The several times of work yield.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is the structural schematic diagram one of execution module of the invention.
Fig. 3 is the structural schematic diagram two of execution module of the invention.
Fig. 4 is the main view of execution module of the invention.
Fig. 5 is the rearview of execution module of the invention.
Fig. 6 is the structural schematic diagram one of screw pushing block of the invention.
Fig. 7 is the structural schematic diagram two of screw pushing block of the invention.
Fig. 8 is the structural schematic diagram of gasket locating piece of the invention.
Fig. 9 is operational flowchart of the invention.
Figure 10 is that the action flow chart that single wears screw washer is completed in three cylinders linkage of the invention.
Figure 11 is specific working principle diagram of the invention.
In figure, 1, gasket directly shake, 2, gasket, 3, jacking cylinder, 4, gasket briquetting, 5, lower air cylinder fixed plate, 6, push
Cylinder, 7, track, 8, cylinder slide unit fixed block, 9, horizontal sliding cylinder slide unit, 10, horizontal sliding cylinder, 11, rack, 12, screw, 13, silk
Bar, 14, horizontal sliding cylinder fixed plate, 15, screw directly shake, 16, screw pushing block, 17, screw locating piece, 18, gasket locating piece, 19,
Screw locating slot, 20, lower air cylinder fixing piece mounting hole, 21, gas hole, 22, sensor detection opening slot, 23, gasket positioning
Slot, 24, screw vibrating disk, 25, gasket vibrating disk.
Specific embodiment
It is a kind of to wear screw washer machine, including electrical system and mechanical system, the electricity automatically as shown in Fig. 1-Figure 11
Gas system includes power supply module, control module, execution module and detection module, and the mechanical system includes screw positioning knot
Structure, gasket location structure, vibrating disk fixed structure and noise abatement acoustic form；The execution module includes cylinder, vibrating disk and straight
Vibration three parts, vibrating disk are connected with straight vibration；There are three thin cylinders, including 6, flat-pushing gas of a lower air cylinder altogether for cylinder
Cylinder 10 and a jacking cylinder 3.
The lower air cylinder 6 is fixed at the front end of screw pushing block 16, lower air cylinder by lower air cylinder fixed plate 5
Screw locating piece 17 is set below 6 piston；The other end of screw pushing block 16 is connected with the track 7 of screw pushing block 16, screw
The track 7 of pushing block 16 is fixedly connected with horizontal sliding cylinder slide unit 9；Horizontal sliding cylinder 10 is fixed on work by horizontal sliding cylinder fixed plate 14
On plate, gasket locating piece 18 is fixed on working plate, and the center of gasket fixed block 18 is hollow, the work of lower section and jacking cylinder 3
Plug is connected, and working plate is fixed in rack 11 by screw rod 13.
The screw location structure directly shakes 15, lower air cylinder 6 by screw and 17 three parts of screw locating piece form, screw
Straight vibration 15 is located at the side of screw pushing block 16, and screw locating piece 17 is located at the underface of lower air cylinder 6, and screw locating piece 17 is solid
It is scheduled on the platform of horizontal sliding cylinder 10, is moved forward and backward with the flexible of horizontal sliding cylinder 10.
The gasket positioning mechanism is directly shaken 4 four part of 1, jacking cylinder 3, gasket locating piece 18 and gasket briquetting by gasket
Composition, gasket briquetting 4 are fixed on the front end of screw locating piece 17, are moved forward and backward with screw locating piece 17, at horizontal sliding cylinder 10
When contraction state, gasket briquetting 4 is in the top of gasket locating piece 18.
The vibrating disk fixed structure includes screw vibrating disk 24 and gasket vibrating disk 25, is separated using spiral step formula
Fixed, two vibrating disks are located at the two sides of whole equipment.
The noise abatement acoustic form is located at the top of equipment rack, and upper side packet is made a circle.
A kind of to wear screw washer machine, including electrical system and mechanical system automatically, the electrical system includes power supply mould
Block, control module, execution module and detection module, the mechanical system include screw location structure, gasket location structure, vibration
Moving plate fixed structure and noise abatement acoustic form.
The power supply module includes direct current and exchange two parts, alternating current 220V by three-pin plug access device,
It is respectively that Switching Power Supply, vibration disk controller and straight vibration controller provide the operating voltage of 220V by 2P breaker；Direct current
The Switching Power Supply of DC24V 2A, respectively single-chip microcontroller, sensor and solenoid valve provide power supply.
The control module includes singlechip control panel, solenoid valve, scram button, three knobs and conventional push button five
Point.
The singlechip control panel that the present invention selects, structure is simple, low in cost, and internal processes can be by PC machine with three
The programming of water chestnut PLC programming software, it is simple to operation, it is very suitable to the few equipment of control points.
Solenoid valve shares 4, wherein three are used to control corresponding cylinder movement, the last one solenoid valve control is blown,
It is locating slot that the screw that pad is worn in completion in screw fixed block blows off that it, which is acted on,.
The effect of scram button is the power supply of quick cutting vibration disk controller and straight vibration controller, while giving monolithic
Machine control panel inputs a stop signal.
The function of three knobs is the operation of switching equipment single action and automatic running, and the another single action for controlling horizontal sliding cylinder 10 is dynamic
Make.
Conventional push button has starting, stops two, controls the operation and stopping of equipment respectively.
The execution module includes cylinder, vibrating disk and three parts of directly shaking；Cylinder is altogether there are three thin cylinder, under one
Straight vibration is sent to the screw pressure of the vertical state of position by 6, horizontal sliding cylinders 10 of air cylinder and a jacking cylinder 3, lower air cylinder 6
Tightly, when preventing horizontal sliding cylinder 10 from moving, screw run-off the straight or displacement；Horizontal sliding cylinder 10 is the spiral shell for having compressed lower air cylinder 6
Silk is flat-pushing to wearing pads placement；Jacking cylinder 3 be gasket is directly shaken 1 be sent to position screw washer 2 upwards eject, complete gasket 2
Pierce into the movement at 12 top of screw.
The piston of horizontal sliding cylinder 10 is connected with horizontal sliding cylinder slide unit 9 by bolt, horizontal sliding cylinder slide unit 9 by bolt and
Cylinder slide unit fixed block 8 is fixed on the side of track 7.
The vibrating disk is divided into screw vibrating disk 24 and gasket vibrating disk 25；Screw vibrating disk 24 is by screw at random
12 are arranged in a row the head-up vertical state of screw；Gasket vibrating disk 25 is that random gasket 2 at random is arranged in a row
Horizontality.
The described straight vibration be divided into screw directly shake 15 and gasket directly shake 1, straight vibration is to be connected with vibrating disk track but solely
The horizontal straight rail of vertical vibration, is equipped with proximity sensor between straight center of percussion, and effect is exactly when vibrating disk shakes certain amount out
After screw enters straight vibration track, sensor outputs signal to vibration disk controller, so that vibrating disk is stopped vibration, to prevent screw
Occur screw 12 in locating slot 19 and stacks phenomenon；Gasket directly shake 1 working principle directly shake with screw it is 15 identical.
The detection module includes sensor and combined aural and visual alarm, sensor include proximity sensor, magnetic switch and
Three kinds of pressure sensor, proximity sensor divides screw sensor and gasket sensor, be separately mounted to screw directly shake and gasket it is straight
The outlet port of vibration, effect are whether in place to detect screw and gasket；It magnetic switch one, is mounted on jacking cylinder outer wall
Side, for whether detecting gasket through position；Pressure sensor detection is for gas side atmospheric pressure value, when atmospheric pressure is less than setting
When 0.6MPa, alarm signal is exported to singlechip control panel.
In equipment wrong alarm can occur for combined aural and visual alarm.
The screw location structure directly shakes 15, lower air cylinder 6 by screw and 17 three parts of screw locating piece form, screw
While straight vibration 15 shakes screw 12 into screw locating piece 17, the screw 12 into screw locating piece 17 can be constantly subjected to spiral shell below
The horizontal thrust of silk 15 inner screws of straight vibration, when the briquetting housing pin head at the top of lower air cylinder 6 drives cylinder axis, entire screw
Location action is completed, wherein lower air cylinder 6 is fixed on 17 top of screw locating piece, and screw locating piece 17 is fixed on horizontal sliding cylinder
On 10 platform, it can be moved forward and backward with the flexible of horizontal sliding cylinder 10.
Screw locating piece 17 is located at the end of screw pushing block 16, and it is fixed that screw is provided among the front side of screw locating piece 17
Position slot 19.There are two lower air cylinder fixing piece mounting hole 20 and a gas holes 21 for the rear side setting of screw locating piece 17, blow
Hole 21 is through-hole, and lower air cylinder fixing piece mounting hole 20 is not through-hole, and has internal screw thread.
The gasket positioning mechanism is directly shaken 4 four part of 1, jacking cylinder 3, gasket locating piece 18 and gasket briquetting by gasket
Composition, gasket directly shake 1 while gasket 2 is shaken into gasket locating piece 18, and the gasket 2 into gasket locating piece 18 can be constantly subjected to
Rear pad is directly shaken the horizontal thrust of 1 inner gasket 2, and gasket briquetting 4 is fixed on 17 front end of screw locating piece, can be with screw locating piece
17 are moved forward and backward, and when horizontal sliding cylinder 10 is in contraction state, gasket briquetting 4 is in the top of gasket locating piece 18, prevents from padding
Piece 2 is overturn because rear horizontal thrust is excessive, or even is detached from gasket locating slot 23.
The end of gasket locating piece 18 is provided with gasket locating slot 23, and the side of gasket locating slot 23 is provided with sensor inspection
Survey open slot 22.
The vibrating disk fixed structure includes screw vibrating disk 24 and gasket vibrating disk 25, is separated using spiral step formula
Fixed, two vibrating disks are located at the two sides of whole equipment.Screw 12 and gasket 2 enter positioning by matched straight vibration respectively
Position, this stepped separation fixed structure can avoid two vibrating disks and interfere with each other, and influence to be driven effect.
The noise abatement acoustic form is located at the top of equipment rack 11, and upper side packet is made a circle.Due to two vibrations
During the work time, generation noise is bigger for disk, influences ambient enviroment, therefore the present invention devises noise abatement acoustic form, i.e., with transparent
Wide latex mattress, upper side packet is made a circle, most of noise is isolated.
The present invention, for main control core, by IO input port, is acquired sensor signal and pressed with singlechip control panel
Button input signal controls electromagnetism valve events by IO output port, shows equipment running status with indicator light and buzzer.PC
Machine can write the internal processes of modification singlechip control panel by specific download line.Concrete operating principle of the present invention such as Figure 11 institute
Show.
Of the invention is easy to operate, only needs to put screw and gasket in corresponding vibrating disk into before starting, starting is set
Received shipment row, concrete operations process are as shown in Figure 9:
The action flow chart that three cylinders linkage completion single wears screw washer is as shown in Figure 10.
1. two vibrating disks and two straight vibrations are all to work independently, when sound-light alarm occurs for equipment (for example, screw
Penetrate in non-type gasket and cause Caton), the movement of three cylinders can stop immediately, but vibrating disk and straight vibration are still working,
After only operator takes scram button manually, all vibrating disks and straight vibration can just shut down immediately.
2. three cylinders can be immediately as 0.6MPa of the gas source atmospheric pressure value supplied to equipment lower than pressure sensor setting
Stopping movement, sound-light alarm triggering.
3. the three cylinders linkage that the present invention uses, is swift in motion, since sensor detects screw and gasket in place,
Gasket movement is once worn to completion to be terminated, and total time is in 0.5s or so.
It, can be directly toward feeding in vibrating disk, without shutdown operation if vibrating disk lacks material 4. in equipment normal operation.
5. pressing start button when three knobs rotate to single action position, equipment is completed to stop after once wearing pad movement
Only.
Control module: singlechip control panel can use Mitsubishi, Panasonic, the PLC such as Siemens substitution.
Control module: operation button can be substituted with touch screen.
Execution module: three thin cylinder available step motor+roller screw combination replacements.
Claims (6)
1. a kind of wear screw washer machine automatically, it is characterised in that: including electrical system and mechanical system, the electrical system packet
Include power supply module, control module, execution module and detection module, the mechanical system includes that screw location structure, gasket are fixed
Bit architecture, vibrating disk fixed structure and noise abatement acoustic form；The execution module includes cylinder, vibrating disk and three parts of directly shaking,
Vibrating disk is connected with straight vibration；There are three thin cylinders, including a lower air cylinder (6), a horizontal sliding cylinder (10) altogether for cylinder
With a jacking cylinder (3).
2. according to claim 1 wear screw washer machine automatically, it is characterised in that: under the lower air cylinder (6) passes through
Air cylinder fixed plate (5) is fixed at the front end of screw pushing block (16), and setting screw positions below the piston of lower air cylinder (6)
Block (17)；The other end of screw pushing block (16) is connected with the track (7) of screw pushing block (16), the track of screw pushing block (16)
(7) it is fixedly connected with horizontal sliding cylinder slide unit (9)；Horizontal sliding cylinder (10) is fixed on working plate by horizontal sliding cylinder fixed plate (14)
On, gasket locating piece (18) is fixed on working plate, and the center of gasket fixed block (18) is hollow, lower section and jacking cylinder (3)
Piston be connected, working plate is fixed on rack (11) by screw rod (13).
3. according to claim 1 wear screw washer machine automatically, it is characterised in that: the screw location structure is by screw
Straight vibration (15), lower air cylinder (6) and screw locating piece (17) three parts form, screw directly shake (15) be located at screw pushing block (16)
Side, screw locating piece (17) is located at the underface of lower air cylinder (6), and screw locating piece (17) is fixed on horizontal sliding cylinder (10)
Platform on, be moved forward and backward with the flexible of horizontal sliding cylinder (10).
4. according to claim 1 wear screw washer machine automatically, it is characterised in that: the gasket positioning mechanism is by gasket
Straight vibration (1), jacking cylinder (3), gasket locating piece (18) and (4) four part of gasket briquetting composition, gasket briquetting (4) are fixed on spiral shell
The front end of silk locating piece (17) is moved forward and backward with screw locating piece (17), when horizontal sliding cylinder (10) is in contraction state, gasket
Briquetting (4) is in the top of gasket locating piece (18).
5. according to claim 1 wear screw washer machine automatically, it is characterised in that: the vibrating disk fixed structure includes
Screw vibrating disk (24) and gasket vibrating disk (25), are separated using spiral step formula and are fixed, and two vibrating disks are located at entirely
The two sides of equipment.
6. according to claim 1 wear screw washer machine automatically, it is characterised in that: the noise abatement acoustic form is located at equipment
The top of rack makes a circle upper side packet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910332320.XA CN109940375A (en) | 2019-04-24 | 2019-04-24 | Automatically screw washer machine is worn |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910332320.XA CN109940375A (en) | 2019-04-24 | 2019-04-24 | Automatically screw washer machine is worn |
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| Publication Number | Publication Date |
|---|---|
| CN109940375A true CN109940375A (en) | 2019-06-28 |
Family
ID=67016082
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910332320.XA Pending CN109940375A (en) | 2019-04-24 | 2019-04-24 | Automatically screw washer machine is worn |
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| CN (1) | CN109940375A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111112803A (en) * | 2019-11-26 | 2020-05-08 | 福尼斯智能装备(珠海)有限公司 | Control method for solving staple bolt problem of automatic staple feeding machine |
| CN115091185A (en) * | 2022-08-05 | 2022-09-23 | 浙江嘉利（丽水）工业股份有限公司 | Automatic screw washer assembling mechanism for automobile and using method thereof |
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| CN105414950A (en) * | 2015-11-26 | 2016-03-23 | 苏州紫冠自动化设备有限公司 | Intelligent screw gasket assembling machine, screw sequence supplying mechanism and screw assembling machine |
| CN206912658U (en) * | 2017-05-11 | 2018-01-23 | 上海鼎湘自动化科技有限公司 | A kind of screw-locking device of automatic dress pad |
| CN206967020U (en) * | 2017-06-09 | 2018-02-06 | 辽宁工业大学 | A kind of screw washer automatic assembling apparatus |
| CN207402417U (en) * | 2017-11-16 | 2018-05-25 | 上海毓恬冠佳汽车零部件有限公司 | A kind of stent automatic screw loading and dress gasket device |
| CN207606503U (en) * | 2017-11-22 | 2018-07-13 | 上海明匠智能系统有限公司 | One kind wearing pad machine automatically |
| CN209793075U (en) * | 2019-04-24 | 2019-12-17 | 河南华洋发动机制造股份有限公司 | Automatic screw threading gasket machine |
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2019
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|---|---|---|---|---|
| DE2623924A1 (en) * | 1975-06-10 | 1976-12-30 | Linread Ltd | ASSEMBLY MACHINE FOR BLANK SCREWS AND WASHER |
| CN201098792Y (en) * | 2007-08-28 | 2008-08-13 | 邓法通 | Device for automatically combining screw and gasket |
| CN102941454A (en) * | 2012-10-31 | 2013-02-27 | 昆山高晟精密机电有限公司 | Gasket loading mechanism for assembly production line of gearbox of electric drill |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111112803A (en) * | 2019-11-26 | 2020-05-08 | 福尼斯智能装备(珠海)有限公司 | Control method for solving staple bolt problem of automatic staple feeding machine |
| CN115091185A (en) * | 2022-08-05 | 2022-09-23 | 浙江嘉利（丽水）工业股份有限公司 | Automatic screw washer assembling mechanism for automobile and using method thereof |
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