CN103757826A - Sewing machine and flexible medium presser foot driving mechanism - Google Patents

Sewing machine and flexible medium presser foot driving mechanism Download PDF

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Publication number
CN103757826A
CN103757826A CN201310753828.XA CN201310753828A CN103757826A CN 103757826 A CN103757826 A CN 103757826A CN 201310753828 A CN201310753828 A CN 201310753828A CN 103757826 A CN103757826 A CN 103757826A
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China
Prior art keywords
motor
presser
sewing machines
casing
bar
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Pending
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CN201310753828.XA
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Chinese (zh)
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张章生
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张章生
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Priority to CN201310753828.XA priority Critical patent/CN103757826A/en
Publication of CN103757826A publication Critical patent/CN103757826A/en
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Abstract

The invention discloses a sewing machine and a flexible medium presser foot driving mechanism. The flexible medium presser foot driving mechanism comprises a presser foot rod and a driving device; the driving device is used for driving the presser foot rod to move up and down; the driving device comprises a first motor and a control unit; a first encoder is arranged on the first motor; an output shaft is connected with a connection block through a rod swinging mechanism; the connection block is fixedly connected to the presser foot rod; and the control unit is used for controlling the first motor to rotate clockwise or anticlockwise circularly and repeatedly according to a feedback signal of the encoder, so that the connection block is driven to move up and down. According to the sewing machine and the flexible medium presser foot driving mechanism, the medium presser foot is driven by an independent motor without relevance with the movement of a machine needle spindle; meanwhile, an output shaft of the motor is connected with the connection block through a rod swinging mechanism; the motor of the medium presser foot mechanism can be placed in a shell of the sewing machine or placed out of the shell of the sewing machine, so that the volume of the shell of the sewing machine can be reduced; and the sewing machine is simple in structure and convenient to maintain, so that the maintenance cost is reduced.

Description

Presser feet driving mechanism in Sewing machines and flexibility thereof
Technical field
The present invention relates to Sewing machines, be specifically related to presser foot device in Sewing machines flexibility.
Background technology
Tradition Sewing machines is making while carrying eedle on material, and eedle is easy to drive to be made material and carry on together, thereby causes the problem of wire jumper.In order to realize the wire jumping prevention function of Sewing machines, existing way is on Sewing machines, to have increased presser foot device in one, but existing middle foot pressing mechanism of sewing machine complex structure, part are many, manufacture and maintenance cost high, and there are some defects below:
(1), the up-down drive device of middle presser feet is affiliated on eedle power transmission shaft, like this as long as eedle motion, middle presser feet will and then move up and down, but in real work, according to the difference of sewing fabric and technique, sometimes need middle presser feet to coordinate Sewing needles to use simultaneously, sometimes do not need middle presser feet to coordinate Sewing needles to use simultaneously simultaneously, when not needing the situation of middle presser feet motion, cause the idle wearing and tearing of machinery like this, also limited the raising of sewing velocity simultaneously.
(2), Sewing machines is in making, because the thickness of making material might not be even, and when overlapping polylith sewing material, can produce step on the surface of sewing material, so in needing to adjust presser feet in the lowest positions (lower dead center height) of making in action.The middle presser feet of existing Sewing machines be all generally by manual rotation, be arranged on that Sewing machines head top is connected with middle presser feet driving mechanism dial regulate in the lower dead center height of presser feet, but, this structure cannot be adjusted in stitching sewing machine action, so the middle presser foot device of existing Sewing machines can not automatically adjust according to sewing material varied in thickness in real time in sewing.
(3), presser feet is that double-screw bolt by adjusting on presser bar carrys out manual adjustments to the size of material pressure in existing sewing, because adjustment structure parts are more, therefore adjusts trouble.
The problem technical problem that can not selectively work as required in order to solve presser feet drive unit in above-mentioned Sewing machines, can not automatically adjust according to sewing material varied in thickness in real time, the Chinese invention patent CN102182017A(patent No.: 201110113231.X) a kind of middle foot pressing mechanism of sewing machine disclosed, middle presser feet is driven by motor independently, irrelevant with the motion of eedle main shaft, whether in can using according to the different artificial selection of sewing fabric and technique, presser feet coordinates Sewing needles, reduced the wearing and tearing of middle presser foot device, can improve sewing velocity simultaneously.But, the transmission mechanism of this mechanism is to adopt gear and tooth bar interlock transmission, and is that drive motors can only be contained in casing, so just causes casing volume larger, maintenance is also inconvenient, as drive motors is installed on outside casing, rack stroke increases, and must increase gear diameter, increases like this diameter and will increase deadweight, cause inertia large, now gear rotational speed does not just catch up with sewing requirement, as now increased power of motor, can increase again power consumption energy and cost.
Summary of the invention
Technical problem to be solved by this invention is that in Sewing machines, presser feet driving mechanism causes casing volume larger, and maintenance is the problem of inconvenience also.
In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is to provide presser feet driving mechanism in the flexibility of Sewing machines, comprise the presser bar for connecting Sewing machines presser feet and the drive unit that drives described presser bar to move up and down, described drive unit comprises:
The first motor, which is provided with the first encoder, and the output shaft of described the first motor is connected in swing-bar mechanism one end, and the described swing-bar mechanism other end is connected with contiguous block, and described contiguous block is fixedly connected with described presser bar; The output shaft of described the first motor is by clockwise or rotate counterclockwise and drive described swing-bar mechanism to drive described contiguous block to move up and down; The angle clockwise or that rotate counterclockwise of the output shaft of described the first motor is less than 60 degree;
Control module, back and forth carries out clockwise or rotates counterclockwise according to the first motor cycle described in the feedback signal control of encoder.
Preferably, described swing-bar mechanism comprises fork and connecting rod, and the rear end of described fork connects the output shaft of described the first motor, and the upper end of described connecting rod connects the front end of described fork, and lower end connects described contiguous block.
Preferably, by described control module, set under the duty of output shaft of described the first motor clockwise or the maximum angle rotating counterclockwise, adjust the position of top dead-centre and bottom dead centre.
Preferably, on described presser bar, be set with presser bar axle sleeve.
The present invention also provides a kind of Sewing machines, comprise casing and middle presser feet driving mechanism, presser foot device in the flexibility of described middle presser feet driving mechanism employing said structure, described the first motor is fixed on the lateral surface of described casing, the eedle main shaft of Sewing machines is driven by the second motor, and described the second motor is fixed on described casing.
Preferably, described the first outside motor is provided with motor cover, and described motor cover and described the first motor are fixed on motor mounting rack, and described motor mounting rack is fixed on the lateral surface of described casing near one end of sewing machine head.
Preferably, the side of described contiguous block is provided with anti-bias slide block, and the inwall of described casing is provided with vertical chute, and the free end of described anti-bias slide block is slidably arranged in described chute.
The present invention also provides a kind of Sewing machines, comprise casing and middle presser feet driving mechanism, presser foot device in the flexibility of described middle presser feet driving mechanism employing said structure, the eedle main shaft of Sewing machines is driven by the second motor, described the first motor is fixed on the madial wall of described casing, and described the second motor is all fixed on described casing.
Preferably, described motor is fixed on motor mounting rack, and described the first motor is fixed on motor mounting rack, and described motor mounting rack is fixed on the madial wall of described casing near one end of sewing machine head.
Presser feet driving mechanism in Sewing machines flexibility provided by the invention, the output shaft of its first motor is connected with contiguous block by swing-bar mechanism, contiguous block is fixedly connected with presser bar, making is not increasing under the prerequisite of energy consumption, the first motor can be placed in sewing machine case, also can be placed in outside sewing machine case, reduces the volume of sewing machine case, and simple in structure, easy to maintenance, reduced and safeguarded as this.
And, middle presser feet is driven by the first motor independently, the eedle main shaft of Sewing machines is driven by the second motor independently, and the two is synchronized with the movement according to corresponding movement locus by control module control respectively, and the machinery part motion of the motion of middle presser feet and eedle main shaft is irrelevant.
Accompanying drawing explanation
Fig. 1 is the decomposition texture schematic diagram of presser foot device in the flexibility of Sewing machines provided by the invention;
Fig. 2 is Sewing machines embodiment mono-structural representation provided by the invention;
Fig. 3 is the decomposition texture schematic diagram of Sewing machines shown in Fig. 2;
Fig. 4 is Sewing machines embodiment bis-structural representations provided by the invention.
In figure; 1-the first motor; 2-the first motor mounting screw; 3-motor mounting rack; 4-motor mounting rack screw; 5-motor shaft hold-down screw; 6-link pin screw; 7-fork; The rear end axis hole of 71-fork; The front end axis hole of 72-fork; 9-link pin; 10-connecting rod; The upper end axis hole of 101-connecting rod; The lower end axis hole of 102-connecting rod; 11-presser bar screw; 12-contiguous block; The anti-bias slide block of 121-; 122-contiguous block the first through hole; 13-presser bar axle sleeve; 14-presser bar; 15-presser feet screw; Presser feet in 16-; 17-rotary encoder; 18-vertical chute; 20-the first motor output shaft; 21-motor cover screw; 22-motor cover; 23-sewing machine head side cover.
The specific embodiment
The invention provides presser feet driving mechanism in a kind of Sewing machines and flexibility thereof, in flexibility, presser feet driving mechanism comprises the presser bar for connecting Sewing machines presser feet and the drive unit that drives presser bar to move up and down, its drive unit comprises the first motor and control module, the first motor is provided with the first encoder, and output shaft is connected with contiguous block by swing-bar mechanism, according to the first motor cycle described in the feedback signal control of the first encoder, back and forth carry out clockwise or rotate counterclockwise, driving presser bar to move up and down.Below in conjunction with accompanying drawing, the present invention is described in detail.
As shown in Figure 1, in the flexibility of Sewing machines provided by the invention, presser feet driving mechanism comprises, for connecting the presser bar 14 of Sewing machines presser feet 16 and the drive unit that drives presser bar 14 to move up and down, this drive unit comprises the first motor 1 and control module, and the first motor 1 is provided with encoder 17.
The output shaft 20 of the first motor 1 is connected with contiguous block 12 by swing-bar mechanism, swing-bar mechanism is comprised of fork 7 and connecting rod 10, the rear end of fork 7 is provided with axis hole 71, motor output shaft 20 is installed in axis hole 71 and is fixed on by screw 5, the front end of fork 7 is connected with the upper end of connecting rod 10, the lower end of connecting rod 10 is connected with contiguous block 12, fork 7 and connecting rod 10 by the first motor output shaft clockwise or rotate counterclockwise and be converted into moving up and down of contiguous block 12.The angle clockwise or that rotate counterclockwise of the first motor output shaft is less than 60 degree, and maximum angle clockwise or that rotate counterclockwise is top dead-centre and the bottom dead centre of middle presser feet.
Link pin 9 is through the upper end axis hole 101 of connecting rod 10 and the front end axis hole 72 of fork 7, fixing by link pin screw 6 radially again, another root link pin 9 is through the first through hole 122 on lower end axis hole 102 and the contiguous block of connecting rod 10, then it is fixing to pass through another root link pin screw 6.
The upper end of presser bar 14 is connected with contiguous block 12, and the lower end of presser bar 14 is fixedly connected with middle presser feet 16 by presser feet screw 15.
For reducing the friction of presser bar 14 and sewing machine case, extend the service life of presser bar 14, on presser bar 14, be set with presser bar axle sleeve 13, presser bar axle sleeve 13 is fixed in sewing machine case.
The connected mode of fork, connecting rod and contiguous block, has simplified the driving mechanism of middle presser feet, also contributes to maintenance and the maintenance of presser foot device in flexibility; And motor can be placed in outside sewing machine case, reduce the volume of sewing machine case.
In the present invention, moving up and down of middle presser feet realizes by control module control, after Sewing machines starts, control module constantly detects the feedback signal of the first encoder, according to the feedback signal of the first encoder, carry out the conversion clockwise or counterclockwise, for example: when detecting that by the first encoder the first motor clockwise rotates maximum angle, control module sends control signal, control the first motor switches to and rotates counterclockwise; When detecting that by the first encoder the first motor rotates counterclockwise maximum angle, control module sends control signal, and control the first motor switches to and clockwise rotates.
Control module is provided with on operation interface, operator carries out corresponding setting by operation interface and adjusts top dead-centre and bottom dead centre, for example: according to the thickness of current fabric, operating personnel set the maximum angle (can be scaled upper and lower height on operation interface) of the first electric machine rotation by operation interface, with the top dead-centre of presser feet in regulating or the stroke height of bottom dead centre.
The present invention also provides the Sewing machines that comprises presser feet driving mechanism in above-mentioned flexibility.
Embodiment 1:
As shown in Figures 2 and 3, in flexibility, the first motor 1 in presser feet driving mechanism is fixed on the lateral surface of casing.The eedle main shaft of Sewing machines is driven by the second motor, and the second motor is fixed on casing.Middle presser feet is driven by the first motor independently, the eedle main shaft of Sewing machines is driven by the second motor independently, on the second motor, be also provided with encoder (the second encoder), the first motor and the second motor are synchronized with the movement according to corresponding sports track default in program by control module control respectively.Due to middle presser feet and eedle main shaft respectively by two independently motor drive, therefore, the machinery part motion of the motion of middle presser feet and eedle main shaft has nothing to do.
For the sake of security, the first motor 1 outside is provided with motor cover 22, and fork, connecting rod and contiguous block are positioned at sewing machine head side cover 23.The first motor 1 and the encoder 17 being arranged on the first motor 1 are fixed on electric machine support 3 by motor mounting screw 2, and motor mounting rack 3 is fixed on casing lateral surface by electric machine support screw 4.
For making the structure of Sewing machines compacter, shorten the length of the first motor output shaft, reduce the weight of the first motor, motor mounting rack 3 is fixed on casing near sewing machine head institute at one end.
The first motor is arranged on casing lateral surface, and the smaller and maintenance and easy to maintenance of the volume of casing reduces maintenance cost.
Embodiment 2:
As shown in Figure 4, the difference of the present embodiment and embodiment 1 is, the first motor 1 in flexibility in presser feet driving mechanism is fixed on the madial wall of casing.
Concrete, the first motor is fixed on motor mounting rack, and the madial wall that electric machine support is fixed on casing near sewing machine head institute at one end.
For guaranteeing the vertical motion of presser bar 14, contiguous block 12 is provided with anti-bias slide block 121, anti-bias slide block 121 is fixed on presser bar 14 on contiguous block 12 by presser bar screw 11, and the inwall of casing is provided with vertical chute 18, and the free end of anti-bias slide block 121 is slidably arranged in chute 18.
The Sewing machines with presser feet driving mechanism in flexibility provided by the invention, middle presser feet is driven by motor independently, irrelevant with the machinery part motion of eedle main shaft, whether in can using according to the different artificial selection of sewing fabric and technique, presser feet coordinates Sewing needles, reduced on the one hand the wearing and tearing of middle presser foot device, can improve sewing velocity simultaneously.
The driving mechanism component motor of middle presser feet can be arranged on internal side of shell wall or casing lateral surface as required, convenient production and maintenance.
The Sewing machines with presser foot device in flexibility provided by the invention, middle presser foot device is simple in structure, energy-conservation, noise is little, part is few, manufacture and maintenance cost low, facilitated the better use of Sewing machines; Encoder on the first motor can gather, record the running orbit of presser bar, and by control module control, middle presser feet is coordinated better with the eedle of Sewing machines.
The present invention is not limited to above-mentioned preferred forms, and anyone should learn the structural change of making under enlightenment of the present invention, and every have identical or close technical scheme with the present invention, within all falling into protection scope of the present invention.

Claims (9)

1. presser feet driving mechanism in the flexibility of Sewing machines, comprises the presser bar for connecting Sewing machines presser feet and the drive unit that drives described presser bar to move up and down, and it is characterized in that, described drive unit comprises:
The first motor, which is provided with the first encoder, and the output shaft of described the first motor is connected in swing-bar mechanism one end, and the described swing-bar mechanism other end is connected with contiguous block, and described contiguous block is fixedly connected with described presser bar; The output shaft of described the first motor is by clockwise or rotate counterclockwise and drive described swing-bar mechanism to drive described contiguous block to move up and down; The angle clockwise or that rotate counterclockwise of the output shaft of described the first motor is less than 60 degree;
Control module, back and forth carries out clockwise or rotates counterclockwise according to the first motor cycle described in the feedback signal control of encoder.
2. presser feet driving mechanism in the flexibility of Sewing machines according to claim 1, is characterized in that, described swing-bar mechanism comprises:
Fork, its rear end connects the output shaft of described the first motor;
Connecting rod, upper end connects the front end of described fork, and lower end connects described contiguous block.
3. presser feet driving mechanism in the flexibility of Sewing machines according to claim 1, it is characterized in that, by described control module, set under the duty of output shaft of described the first motor clockwise or the maximum angle rotating counterclockwise, adjust the position of top dead-centre and bottom dead centre.
4. presser feet driving mechanism in the flexibility of Sewing machines according to claim 1, is characterized in that, is set with presser bar axle sleeve on described presser bar.
5. Sewing machines, comprise casing and middle presser feet driving mechanism, it is characterized in that, described middle presser feet driving mechanism adopts presser foot device in the flexibility as described in claim 1-4 item any one, described the first motor is fixed on the lateral surface of described casing, the eedle main shaft of Sewing machines is driven by the second motor, and described the second motor is fixed on described casing.
6. Sewing machines according to claim 5, it is characterized in that, described the first outside motor is provided with motor cover, and described motor cover and described the first motor are fixed on motor mounting rack, and described motor mounting rack is fixed on the lateral surface of described casing near one end of sewing machine head.
7. Sewing machines according to claim 5, is characterized in that, the side of described contiguous block is provided with anti-bias slide block, and the inwall of described casing is provided with vertical chute, and the free end of described anti-bias slide block is slidably arranged in described chute.
8. Sewing machines, comprise casing and middle presser feet driving mechanism, it is characterized in that, described middle presser feet driving mechanism adopts presser foot device in the flexibility as described in claim 1-4 item any one, the eedle main shaft of Sewing machines is driven by the second motor, described the first motor is fixed on the madial wall of described casing, and described the second motor is all fixed on described casing.
9. Sewing machines according to claim 8, is characterized in that, described the first motor is fixed on motor mounting rack, and described motor mounting rack is fixed on the madial wall of described casing near one end of sewing machine head.
CN201310753828.XA 2013-12-30 2013-12-30 Sewing machine and flexible medium presser foot driving mechanism Pending CN103757826A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105401344A (en) * 2015-12-24 2016-03-16 拓卡奔马机电科技有限公司 Modular middle presser foot device and sewing machine
CN105463716A (en) * 2014-09-26 2016-04-06 兄弟工业株式会社 Sewing machine and control method thereof
CN107164884A (en) * 2017-06-27 2017-09-15 拓卡奔马机电科技有限公司 A kind of middle presser foot device of sewing machine and sewing machine
CN107268192A (en) * 2017-08-22 2017-10-20 浙江美机缝纫机有限公司 The middle presser foot drive of sewing machine
CN112226918A (en) * 2020-10-24 2021-01-15 深圳市雅诺科技股份有限公司 Electronic middle presser foot mechanism of sewing machine
CN113388974A (en) * 2021-07-16 2021-09-14 汝州玛雅机电科技有限公司 Embroidery machine presser foot control system

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CN1199109A (en) * 1997-05-09 1998-11-18 株式会社巴鲁丹 Presser foot device for sewing machine
CN1766193A (en) * 2004-10-27 2006-05-03 兄弟工业株式会社 Intermittent presser foot up-down drive device and sewing machine
JP2008080110A (en) * 2006-08-28 2008-04-10 Brother Ind Ltd Sewing machine
CN101225582A (en) * 2007-01-18 2008-07-23 日星特殊精密株式会社 Device for lifting presser foot of embroidering machine
CN102182017A (en) * 2011-05-04 2011-09-14 张章生 Middle presser foot mechanism of sewing machine
CN203700723U (en) * 2013-12-30 2014-07-09 张章生 Sewing machine and flexible middle presser foot driving mechanism thereof

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Publication number Priority date Publication date Assignee Title
US4915044A (en) * 1988-06-07 1990-04-10 Ssmc Inc. Cloth presser mechanism with rack and pinion needle rod-drive
CN1199109A (en) * 1997-05-09 1998-11-18 株式会社巴鲁丹 Presser foot device for sewing machine
CN1766193A (en) * 2004-10-27 2006-05-03 兄弟工业株式会社 Intermittent presser foot up-down drive device and sewing machine
JP2008080110A (en) * 2006-08-28 2008-04-10 Brother Ind Ltd Sewing machine
CN101225582A (en) * 2007-01-18 2008-07-23 日星特殊精密株式会社 Device for lifting presser foot of embroidering machine
CN102182017A (en) * 2011-05-04 2011-09-14 张章生 Middle presser foot mechanism of sewing machine
CN203700723U (en) * 2013-12-30 2014-07-09 张章生 Sewing machine and flexible middle presser foot driving mechanism thereof

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105463716A (en) * 2014-09-26 2016-04-06 兄弟工业株式会社 Sewing machine and control method thereof
CN105463716B (en) * 2014-09-26 2018-03-20 兄弟工业株式会社 The control method of sewing machine and sewing machine
CN105401344A (en) * 2015-12-24 2016-03-16 拓卡奔马机电科技有限公司 Modular middle presser foot device and sewing machine
CN105401344B (en) * 2015-12-24 2018-12-14 拓卡奔马机电科技有限公司 A kind of Modularized medium-voltage foot device and sewing machine
CN107164884A (en) * 2017-06-27 2017-09-15 拓卡奔马机电科技有限公司 A kind of middle presser foot device of sewing machine and sewing machine
CN107268192A (en) * 2017-08-22 2017-10-20 浙江美机缝纫机有限公司 The middle presser foot drive of sewing machine
CN112226918A (en) * 2020-10-24 2021-01-15 深圳市雅诺科技股份有限公司 Electronic middle presser foot mechanism of sewing machine
CN113388974A (en) * 2021-07-16 2021-09-14 汝州玛雅机电科技有限公司 Embroidery machine presser foot control system

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