CN109940271A - Welder and welding method for air conditioner muffler - Google Patents

Welder and welding method for air conditioner muffler Download PDF

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Publication number
CN109940271A
CN109940271A CN201910328167.3A CN201910328167A CN109940271A CN 109940271 A CN109940271 A CN 109940271A CN 201910328167 A CN201910328167 A CN 201910328167A CN 109940271 A CN109940271 A CN 109940271A
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CN
China
Prior art keywords
laser
air conditioner
channel
laser channel
conditioner muffler
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Pending
Application number
CN201910328167.3A
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Chinese (zh)
Inventor
李响
高辉
周晚君
汪伟
张恒
邓力
张衍
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuhan Raycus Fiber Laser Technologies Co Ltd
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Wuhan Raycus Fiber Laser Technologies Co Ltd
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Priority to CN201910328167.3A priority Critical patent/CN109940271A/en
Publication of CN109940271A publication Critical patent/CN109940271A/en
Pending legal-status Critical Current

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Abstract

The present embodiments relate to welding technology fields, provide a kind of welder and welding method for air conditioner muffler, wherein welder includes: plumb joint and rolling clamp;It is equipped with the first laser channel and second laser channel being arranged in juxtaposition in plumb joint, is equipped in second laser channel towards inclined first reflecting mirror of first laser channel direction, equipped with the second reflecting mirror arranged with the first mirror parallel in first laser channel;The lower section of the exit portal in first laser channel is arranged in rolling clamp, for clamping and air conditioner muffler being driven to rotate.Welder provided by the invention in second laser channel by being arranged to inclined first reflecting mirror of first laser channel direction, the second reflecting mirror with the first mirror parallel arrangement is set in first laser channel, it realizes two beam laser while welding carbon steel cylinder and the junction of copper tube of air conditioner muffler, so that the welding quality of the junction of carbon steel cylinder and copper tube is preferable.

Description

Welder and welding method for air conditioner muffler
Technical field
The present embodiments relate to technical field of laser welding more particularly to a kind of welders for air conditioner muffler And welding method.
Background technique
Muffler welding manner traditional at present mainly uses: muffler carbon steel cylinder and muffler copper tube are assembled It is placed on high temperature furnace to be heated, is put into red copper solder flux in muffler carbon steel cylinder and muffler copper tube, with adding for high temperature furnace Hot temperature increases, and red copper solder melts weld together muffler carbon steel cylinder with muffler copper tube.This welding manner The high power high temperature furnace of 100kW or more is needed, power consumption is huge, and the weld interval for completing a collection of muffler is longer, while also needing A large amount of red copper solder flux are wanted, overall cost is higher.
When single silencing of noise of laser welding device, since red copper belongs to the focal beam spot that high anti-material needs high-energy density, but it is high Energy density spot diameter is smaller, requires the welding position cooperation of muffler high.Undercut, not is easy to appear in welding process The defects of fusion.
Summary of the invention
The embodiment of the present invention provides a kind of welder and welding method for air conditioner muffler, to solve existing skill The defects of in art to undercut, incomplete fusion is easy to appear in air conditioner muffler welding process.
The embodiment of the present invention provides a kind of welder for air conditioner muffler, comprising: plumb joint and rolling clamp;Institute The first laser channel and second laser channel for being equipped with and being arranged in juxtaposition in plumb joint are stated, is equipped in the second laser channel towards institute Inclined first reflecting mirror of first laser channel direction is stated, is equipped with and first mirror parallel in the first laser channel Second reflecting mirror of arrangement;The lower section of the exit portal in the first laser channel is arranged in the rolling clamp, for clamping simultaneously Drive air conditioner muffler rotation.
Wherein, the first laser channel is connected with optical fiber laser, the second laser channel and semiconductor laser It is connected.
Wherein, the laser light incident mouth in the first laser channel is equipped with and the axis perpendicular in the first laser channel Fiber optic collimator mirror.
Wherein, the laser light incident mouth in the second laser channel is equipped with and the axis perpendicular in the second laser channel Semiconductor collimating mirror.
Wherein, the laser emitting mouth in the first laser channel is equipped with and the axis perpendicular in the first laser channel Focus lamp.
Wherein, the fibre core of the optical fiber laser is 25um-50um;The fibre core of the semiconductor laser is 600um- 800um。
Wherein, first reflecting mirror towards the inclined angle of first laser channel direction be 40 ° to 50 °.
The embodiment of the present invention provides a kind of welding method for air conditioner muffler, comprising: to the first laser of plumb joint Channel transfer first laser, and the second laser channel transfer second laser to plumb joint;First reflecting mirror and the second reflection Mirror reflects the second laser, so that the second laser and the first laser are coaxial, same to focal length;First laser with The focus of second laser exposes to carbon steel cylinder and the junction of copper tube of air conditioner muffler, and rotate simultaneously carbon steel cylinder and Copper tube.
Wherein, the focus of the first laser and the second laser exposes to the threshold value copper tube of carbon steel cylinder At 0.05-0.2mm.
Wherein, described while the step of rotating carbon steel cylinder and copper tube includes: to press from both sides the carbon steel cylinder of air conditioner muffler Tightly on rolling clamp, the rolling clamp drives the carbon steel cylinder and the copper tube to rotate simultaneously.
Welder and welding method provided in an embodiment of the present invention for air conditioner muffler, by being set in plumb joint The first laser channel and second laser channel being arranged in juxtaposition are set, and is arranged in second laser channel to first laser channel The second reflecting mirror with the first mirror parallel arrangement is arranged in first laser channel, makes for inclined first reflecting mirror in direction The laser that be injected out of second laser channel after the reflection of two eyeglasses, can be with the laser injected in first laser channel Coaxial and parfocal realizes that two beam laser weld carbon steel cylinder and the junction of copper tube of air conditioner muffler simultaneously, so that carbon The welding quality of the junction of steel cylinder and copper tube is preferable.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is this hair Bright some embodiments for those of ordinary skill in the art without creative efforts, can be with root Other attached drawings are obtained according to these attached drawings.
Fig. 1 is the structural representation provided by the present invention for a preferred embodiment of the welder of air conditioner muffler Figure;
Wherein, 1- plumb joint;2- rolling clamp;The first reflecting mirror of 3-;The second reflecting mirror of 4-;5- fiber optic collimator mirror;6- half Conductor collimating mirror;7- focus lamp;8- optical fiber laser;9- semiconductor laser;10- carbon steel cylinder;11- copper tube.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is A part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art Every other embodiment obtained without creative efforts, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that, term " center ", " longitudinal direction ", " transverse direction ", " length ", " width ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", "outside", " up time The orientation or positional relationship of the instructions such as needle ", " counterclockwise ", " axial direction ", " radial direction ", " circumferential direction " be orientation based on the figure or Positional relationship is merely for convenience of description of the present invention and simplification of the description, rather than the device or element of indication or suggestion meaning must There must be specific orientation, be constructed and operated in a specific orientation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or Implicitly include at least one this feature.In the description of the present invention, the meaning of " plurality " is at least two, such as two, three It is a etc., unless otherwise specifically defined.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc. Term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integral;It can be mechanical connect It connects, is also possible to be electrically connected or can communicate each other;It can be directly connected, can also indirectly connected through an intermediary, it can be with It is the interaction relationship of the connection or two elements inside two elements, unless otherwise restricted clearly.For this field For those of ordinary skill, the specific meanings of the above terms in the present invention can be understood according to specific conditions.
Fig. 1 shows a preferred embodiment of the present invention for the welder of air conditioner muffler, as shown in Figure 1, should Welder includes: plumb joint 1 and rolling clamp 2;The first laser channel being arranged in juxtaposition and second laser are equipped in plumb joint 1 Channel is equipped with towards inclined first reflecting mirror 3 of first laser channel direction in second laser channel, and first laser is equipped in channel With the second reflecting mirror 4 of the first reflecting mirror 3 parallel arrangement;The lower section of the exit portal in first laser channel is arranged in rolling clamp 2, For clamping and air conditioner muffler being driven to rotate;.
Specifically, which includes plumb joint 1 and rolling clamp 2, and first be arranged in juxtaposition is equipped in plumb joint 1 and is swashed Optical channel and second laser channel, for example, the side to keep left in laser head is arranged in first laser channel, second laser channel is simultaneously The side kept right in laser head, i.e. first laser channel and the right arrangement of one the first from left of second laser channel is arranged in column, such as Fig. 1 institute Show;Laser channeling there are two setting in the plumb joint 1, can inject two-way laser simultaneously.And first laser channel has laser Entrance port and exit portal, second laser channel has laser light incident mouth, and the exit portal in second laser channel and first laser are logical Road connection.And it is equipped in second laser channel towards inclined first reflecting mirror 3 of first laser channel direction, that is, first is anti- Mirror 3 is penetrated to tilt towards lower left;And the second reflecting mirror being arranged in parallel with the first reflecting mirror 3 is equipped in first laser channel 4, i.e. the second reflecting mirror 4 is also tilted towards lower left;The laser beam then injected out of second laser channel is successively through the first reflecting mirror 3 After reflection with the second reflecting mirror 4, coaxial and parfocal is reached with the laser beam injected out of first laser channel, i.e. two beams swash Light is projected from the exit portal in first laser channel simultaneously.
It is equipped with rolling clamp 2 in the lower section of the exit portal in first laser channel, air conditioner muffler can be clamped in the rotation Turn on fixture 2;For example, the air conditioner muffler includes copper tube 11 and the carbon steel cylinder 10 that is set in outside copper tube 11;For example, carbon The trade mark of steel cylinder 10 is Q235A and the trade mark of muffler copper tube 11 is T1;For example, rolling clamp 2 is clamped air-conditioning noise reduction The carbon steel cylinder 10 of device.When two beam laser are projected from the exit portal in first laser channel simultaneously, so that the focus of two beam laser Expose to the carbon steel cylinder 10 of muffler on rolling clamp 2 and the junction of copper tube 11;Later, rolling clamp 2 drives air-conditioning Muffler rotation realizes the welding of carbon steel cylinder 10 and copper tube 11 with the relative displacement of air conditioner muffler and two beam laser, Realize the welding of two kinds of materials.
In embodiment, by the way that the first laser channel and second laser channel that are arranged in juxtaposition are arranged in plumb joint 1, with And be arranged in second laser channel to inclined first reflecting mirror 3 of first laser channel direction, it is set in first laser channel The second reflecting mirror 4 with the first reflecting mirror 3 parallel arrangement is set, so that the laser injected out of second laser channel is through two eyeglasses Reflection after, can realize that two beam laser weld air-conditioning simultaneously with the laser coaxial and parfocal injected in first laser channel The carbon steel cylinder 10 of muffler and the junction of copper tube 11, so that the welding matter of the junction of carbon steel cylinder 10 and copper tube 11 Amount is preferable.
Specifically, first laser channel is connected with optical fiber laser 8, and second laser channel is connected with semiconductor laser 9. Wherein, optical fiber laser 8 refers to the laser for using doped rare earth element glass optical fiber as gain media, and optical fiber laser 8 can be It developed on the basis of fiber amplifier: easily forming high power density in optical fiber under the action of pump light, cause laser The laser levels " population inversion " of operation material can form laser vibration when being suitably added positive feedback loop (constituting resonant cavity) Swing output.Semiconductor laser 9 is also known as laser diode, is to use semiconductor material as the laser of operation material.Due to object Difference in matter structure, the detailed process that variety classes generate laser are more special.For example, the output power of optical fiber laser 8 For 2kw, wavelength 1080mm, the fibre core for transmitting optical fiber is 25um-50um;For example, the output power of semiconductor laser 9 is 1kW, wavelength 915nm, transmission fiber fibre core are 600um-800um;Then successively by the laser that exports semiconductor laser 9 After the first reflecting mirror 3 and the reflection of the second reflecting mirror 4, the laser coaxial and parfocal that are exported with optical fiber laser 8;It then can be simultaneously The laser that semiconductor laser 9 exports and the laser that optical fiber laser 8 exports are gathered in carbon steel cylinder 10 and copper tube 11 Junction, it can it is preheated using junction of the semiconductor laser 9 to carbon steel cylinder 10 and copper tube 11, it is molten to increase Width increases the depth of the junction welding to carbon steel cylinder 10 and copper tube 11, i.e. increase fusion penetration using optical fiber laser 8, into And the carbon steel cylinder 10 and purple for the laser welding that the laser and optical fiber laser 8 that are exported using semiconductor laser 9 are exported The welding quality of 11 junction of copper pipe is preferable.
Further, the laser light incident mouth in first laser channel is equipped with the optical fiber with the axis perpendicular in first laser channel Collimating mirror 5.I.e. so that the laser exported from optical fiber laser 8 is sent to the laser light incident mouth in first laser channel through transmission fiber Place, and collimated through the fiber optic collimator mirror 5, guarantee the collimation of laser beam.And the laser light incident in second laser channel Mouth is equipped with the semiconductor collimating mirror 6 with the axis perpendicular in second laser channel.That is, the laser exported from semiconductor laser 9 It is sent at the laser light incident mouth in second laser channel through transmission fiber, and is collimated through the semiconductor collimating mirror 6, guarantee to swash The collimation of light light beam;So that the laser beam can achieve when successively passing through the first reflecting mirror 3 and the second reflecting mirror 4 With the coaxial and parfocal of the laser elevation exported from optical fiber laser 8, the reliability and accuracy of welder are improved.
Further, the laser emitting mouth in first laser channel is equipped with the focusing with the axis perpendicular in first laser channel Mirror 7.So that the laser that optical fiber laser 8 exports is focused to a lesser light through the focus lamp 7 after fiber optic collimator mirror 5 Spot, for example, the diameter of the hot spot is 0.15mm;And so that the laser that semiconductor laser 9 exports passes through semiconductor collimating mirror After 6, then successively pass through the first reflecting mirror 3 and the second reflecting mirror 4, reaches same with the laser elevation that exports from optical fiber laser 8 After axis and parfocal, then through the focus lamp 7 it is focused to hot spot, for example, the diameter of the hot spot is 1.8mm.For example, can be by two beams Laser is in the junction of focal position welding carbon steel cylinder 10 and copper tube 11, for example, the focus of two beam laser is in when welding The edge of carbon steel cylinder 10 and it is located at the 0.1mm of end that carbon steel cylinder 10 is connected with copper tube 11.
Further, the first reflecting mirror 3 towards the inclined angle of first laser channel direction be 40 ° to 50 °.For example, with The tilt angle of first reflecting mirror 3 is illustrated for being 45 °, and correspondingly the tilt angle of the second reflecting mirror 4 is also 45 °, but The protection scope being not intended to restrict the invention.The laser that then semiconductor laser 9 exports is after semiconductor collimating mirror 6, successively It is reflected through the first reflecting mirror 3 and the second reflecting mirror 4;Since the tilt angle of the first reflecting mirror 3 is 45 °, then semiconductor laser 9 The laser of output is after the reflection of the first reflecting mirror 3, and direction from becoming level to the left straight down;Due to the second reflecting mirror 4 Tilt angle is also 45 °, then its direction becomes straight down horizontal laser to the left after the reflection of the second reflecting mirror 4 again, in turn So that the laser that semiconductor laser 9 exports reaches coaxial etc. with the laser that optical fiber laser 8 exports in first laser channel Focal length.When the tilt angle of the first reflecting mirror 3 and the tilt angle of the second reflecting mirror 4 are other values, principle and above-mentioned original Manage identical, details are not described herein.
The present invention also provides a kind of welding methods of welder for air conditioner muffler, comprising: to the of plumb joint 1 One laser channeling transmits first laser, and the second laser channel transfer second laser to plumb joint 1;First reflecting mirror, 3 He Second reflecting mirror 4 reflects second laser, so that second laser and first laser are coaxial, same to focal length;First laser and the The focus of dual-laser exposes to the carbon steel cylinder 10 of air conditioner muffler and the junction of copper tube 11, and rotates carbon steel cylinder simultaneously 10 and copper tube 11.
Specifically, for example, injecting the laser that optical fiber laser 8 exports to the entrance port in first laser channel, swash to second The laser that semiconductor laser 9 exports is injected in the entrance port of optical channel, i.e., so that laser and semiconductor that optical fiber laser 8 issues The laser that laser 9 issues reaches plumb joint through transmission fiber simultaneously;So that the laser that semiconductor laser 9 exports is successively through the After one reflecting mirror 3 and the second reflecting mirror 4, the laser coaxial and parfocal that are exported with optical fiber laser 8.For example, by air-conditioning noise reduction The carbon steel cylinder 10 of device is clamped on rolling clamp 2, so that the focus of two beam laser is just radiated at carbon steel cylinder 10 and red copper The junction of pipe 11, for example, being radiated at carbon steel cylinder 10 and red copper after coaxial and parfocal two beam laser line focus mirrors 7 aggregation The junction of pipe 11.Later, rolling clamp 2 drives carbon steel cylinder 10 and copper tube 11 to rotate simultaneously, with air-conditioning effector and The welding of two kinds of dissimilar materials is realized in the relative movement of laser, for example, can realize carbon steel cylinder 10 and copper tube in two seconds 11 welding improves the welding quality and welding efficiency of air conditioner muffler.
Further, the focus of first laser and second laser exposes to the threshold value copper tube of carbon steel cylinder 10 110.05-0.2mm place.For example, the focus of first laser and second laser to be exposed to the threshold value red copper of carbon steel cylinder 10 At pipe 110.1mm, then it not will cause 11 burn-through of copper tube or crack situation in welding process, improve the welding matter of air conditioner muffler Amount.
Finally, it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although Present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: it still may be used To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features; And these are modified or replaceed, technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution spirit and Range.

Claims (10)

1. a kind of welder for air conditioner muffler, comprising: plumb joint, which is characterized in that further include: rolling clamp;
It is equipped with the first laser channel and second laser channel being arranged in juxtaposition in the plumb joint, is set in the second laser channel Have towards inclined first reflecting mirror of the first laser channel direction, is equipped in the first laser channel and first reflection Second reflecting mirror of mirror parallel arrangement;
The lower section of the exit portal in the first laser channel is arranged in the rolling clamp, for clamping and driving air conditioner muffler Rotation.
2. the welder according to claim 1 for air conditioner muffler, which is characterized in that the first laser channel It is connected with optical fiber laser, the second laser channel is connected with semiconductor laser.
3. the welder according to claim 2 for air conditioner muffler, which is characterized in that the first laser channel Laser light incident mouth be equipped with fiber optic collimator mirror with the axis perpendicular in the first laser channel.
4. the welder according to claim 2 for air conditioner muffler, which is characterized in that the second laser channel Laser light incident mouth be equipped with semiconductor collimating mirror with the axis perpendicular in the second laser channel.
5. the welder according to claim 2 for air conditioner muffler, which is characterized in that the first laser channel Laser emitting mouth be equipped with focus lamp with the axis perpendicular in the first laser channel.
6. the welder according to claim 2 for air conditioner muffler, which is characterized in that the optical fiber laser Fibre core is 25um-50um;The fibre core of the semiconductor laser is 600um-800um.
7. the welder according to claim 1-6 for air conditioner muffler, which is characterized in that described first Reflecting mirror towards the inclined angle of first laser channel direction be 40 ° to 50 °.
8. a kind of welding method using the described in any item welders for air conditioner muffler of claim 1-7, special Sign is, comprising:
Swash to the first laser channel transfer first laser of plumb joint, and to the second laser channel transfer second of plumb joint Light;
First reflecting mirror and the second reflecting mirror reflect the second laser, so that the second laser swashs with described first Light is coaxial, same to focal length;
The focus of first laser and second laser exposes to carbon steel cylinder and the junction of copper tube of air conditioner muffler, and simultaneously Rotate carbon steel cylinder and copper tube.
9. the welding method of the welder according to claim 8 for air conditioner muffler, which is characterized in that described The focus of one laser and the second laser exposes at the threshold value copper tube 0.05-0.2mm of carbon steel cylinder.
10. the welding method of the welder according to claim 8 for air conditioner muffler, which is characterized in that described While the step of rotating carbon steel cylinder and copper tube, includes:
The carbon steel cylinder of air conditioner muffler is clamped on rolling clamp, the rolling clamp drives the carbon steel cylinder and described Copper tube rotates simultaneously.
CN201910328167.3A 2019-04-23 2019-04-23 Welder and welding method for air conditioner muffler Pending CN109940271A (en)

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Application Number Priority Date Filing Date Title
CN201910328167.3A CN109940271A (en) 2019-04-23 2019-04-23 Welder and welding method for air conditioner muffler

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