CN1099319A - Induction heating system for heating edges of plate material - Google Patents
Induction heating system for heating edges of plate material Download PDFInfo
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- CN1099319A CN1099319A CN 94105299 CN94105299A CN1099319A CN 1099319 A CN1099319 A CN 1099319A CN 94105299 CN94105299 CN 94105299 CN 94105299 A CN94105299 A CN 94105299A CN 1099319 A CN1099319 A CN 1099319A
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- impedance
- sheet material
- impedance state
- motor
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Abstract
The invention provides an induction heating system used for heating the seamed edge of plank stuff, the induction heating system is composed of a group of induction coils (1A,B), movable devices (7,9), a motor (8), a driving output detecting device (7), impedance detecting devices (11,12,13), an impedance state adjusting device (15), a difference counting device (14 ) and control devices (16, 17). The impedance detecting devices (11, 12, 13) are used for detecting the impedance of the induction coils; the impedance state adjusting device sets an impedance state, the control device (16) enables the difference between the impedance state and the detecting impedance, and the driving output of a motor (8) obtained by the driving output detecting device (7) to feed back to the motor (8).
Description
The present invention relates to a kind of heating system that is used to heat sheet material left and right sides seamed edge.
In roll line, sheet material moves continuously and is rolling.In this operating mode, have on a large scale the sheet material of temperature drop and enter just before the milling train, guarantee that like this sheet material is in the state of temperature unanimity by eddy-current heating, rolling then.Fig. 1 has disclosed the existing heating system of using in the above-mentioned operating mode.
As shown in Figure 1, the inductor arrangement 1 as the heating system critical piece comprises two inductor 1A and 1B.This inductor 1A and 1B have C shape york piece 2A and 2B respectively. Twine heater coil 3A and 3B respectively on the column of C shape york piece 2A and 2B.Radio frequency (RF) power supply 4 is to heater coil 3A and 3B supply high frequency electric current.Inductor 1A and 1B are configured on the roll line, so that sheet material b is arranged in opening 5A and the 5B of c shape york piece 2A and 2B.The bottom of inductor 1A and 1B is provided with some wheels 7 that driven by motor 8 respectively.Like this, inductor 1A and 1B move to the center side (from the side of sheet material 6 to these central authorities) of roll line on guide rail 9, as shown by arrows.
Constitute the inductor 1A of inductance device 1 and the left and right sides that 1B is arranged on roll line, so that the right and left of sheet material 6 (being the seamed edge line side of sheet material 6) is between the opening 5A and 5B of inductor 1A and 1B.Transport to heater coil 3A and 3B from the high frequency electric of RF power supply 4, the magnetic line of force that is produced by inductor 1A and 1B passes opening 5A and 5B like this.Thus, sheet material 6 has produced the eddy current that is directed at because of the coupling magnetic line of force, sensed heating simultaneously.As shown in Figure 2, in the roll line, transfer described sheet material along the conveying roller 10 that this line is provided with.Then, when sheet material 6 arrives inductance device 1, the magnetic line of force heating that the seamed edge of this sheet material is produced by inductor 1A and 1B.
Usually, generation is according to the overlapping special degree L between width, thickness and the heating-up temperature estimation sheet material 6 and the inductor arrangement 1 of sheet material 6.Determine the position of inductor arrangement 1 then according to the overlapping special degree L that gives estimation earlier.
Then, sheet material 6 frequent move left and right when conveying roller is transferred.Given this, sheet material 6 and inductance device 1 between overlapping special degree live and often change.This has just produced the problem that this sheet material can not evenly heat.
The purpose of this invention is to provide a kind of heating system that is used to heat edges of plate material, in this system, when sheet material in the course of conveying 6 produced left and right displacement, the seamed edge of this sheet material is eddy-current heating equably also.
The object of the present invention is achieved like this.A kind of heating system that is used to heat edges of plate material comprises being configured in the inductance heater that the vertical seamed edge of mobile sheet material position is used for this sheet material of eddy-current heating; Be used for this induction heating apparatus is moved to from the vertical seamed edge of sheet material position the mobile device of these sheet material central authorities; Be used to detect the impedance detection device of above-mentioned induction heating apparatus impedance; Be used to set the impedance calibration device of the constant impedance state that gives of above-mentioned induction heating apparatus; The calculation element of difference between the impedance that is used to calculate the impedance state set by above-mentioned impedance state calibrating installation and detects by described impedance detection device; And the control device of making described mobile device according to the difference inspection that calculation element calculates.
In addition, in order to reach purpose of the present invention, the present invention also provides a kind of heating system that is used to heat edges of plate material, this system comprises that a configuration set is at the described mobile sheet material vertical seamed edge position and the inductor of this sheet material of eddy-current heating, this inductor has the band opening, and the york piece of winding around; High frequency electric source from high frequency electric to above-mentioned coil that carry; A travel mechanism that above-mentioned inductor is moved to these sheet material central authorities from the vertical seamed edge of sheet material position; A motor that is used to drive above-mentioned travel mechanism; The rotation detector of a detection motor driving amount; A kind of impedance detector that is used to detect described coil impedance; A kind of heated condition calibrating installation that is used for setting impedance state according to described sheet material heated condition; The comparator of difference between a kind of impedance that is used to calculate the impedance state set by described impedance state calibrating installation and detects by impedance detector, and the driving amount that detects of a kind of difference that above-mentioned comparator is calculated and rotation detector feeds back to the motor controller of motor.
Narration now is of the present invention to be used to heat the running of the heating system of edges of plate material.
More precisely, sheet material can produce left and right displacement when transferring, and this is directed at overlap length and often changes.The change of overlap length then causes the variation of coil impedance.Under the normal condition, impedance is detected by impedance detector, the impedance input comparator of detection.This comparator is compared the impedance of detection and the setting impedance of heated condition calibrator output, and sends a signal according to this impedance contrast and be defeated by motor controller.Its motor driving as a result, inductor moves, and overlapping special degree is adjusted to sets specially degree.Thus, sheet material carries out eddy-current heating under the heated condition of setting.
Fig. 1 is a total figure, has represented an existing heating system that is used to heat edges of plate material;
Fig. 2 is the side view of the sheet material limit heating system of Fig. 1;
Fig. 3 is the view of the main part of an embodiment of the present invention, and this embodiment has represented a heating system that is used to heat edges of plate material;
Fig. 4 is a coordinate diagram, the figure shows the relation between an impedance contrast and the controlled quentity controlled variable.
Refer now to Fig. 3 and describe one embodiment of the present of invention.
A main devices-electrical inductor assembly 1 of the described heating system of present embodiment comprises two inductor 1A and 1B.These two inductors have C shape york piece 2A and 2B separately. Heater coil 3A and 3B are wrapped on the principal post of corresponding C shape york piece 2A and 2B opening edge.A RF power supply 4 is delivered to heater coil 3A and 3B with a high frequency electric.Inductor 1A and 1B are configured on the roll line, so just sheet material 6 can be placed among the opening 5A and 5B of C shape york piece 2A and 2B.The bottom of two inductor 1A and 1B all disposes some wheels 7 that driven by motor 8.Therefore, inductor 1A and 1B are movable to the central authorities (extremely central from the sideline side of sheet material 6) of rolling circuit on guide rail 9, as shown by arrows.
A device 15 of checking heated condition is set impedance according to making it can obtain this requirement of suitable heating according to sheet material width, thickness and heating-up temperature.A comparator 14 will be compared with the detected impedance of being exported by impedance detector by the setting impedance of device 15 outputs of checking heated condition, thereby obtains both impedance contrasts.Then with motor controller 16 of this impedance contrast input.
This motor controller 16 so just can be regulated the state of inductor 1A and 1B according to the impedance contrast control motor 8 of comparator 14 outputs.An impulse generator that links to each other with motor 8 17 produces the state detection signal of an input comparator 14.Motor controller 16 has control table shown in Figure 4.This control table has disclosed the relation between impedance contrast and motor 8 controlling values.For instance, when impedance contrast be △ Z
1, anti-system value is △ L
1, feed back to motor 8 from the state detection signal of impulse generator 17, so just adjusted controlling value △ L
1
According to the described heating system of the invention described above embodiment, need finish following operation.
More precisely, the device 15 of described check heated condition is set impedance according to making it can obtain this requirement of suitable heating according to material width, thickness and heating-up temperature.The corresponding signal input comparator 14 of a calibration impedance.
On the other hand, sheet material 6 is carried along roll line by conveying roller 10, and its seamed edge passes through between inductor 1A and 1B, the magnetic line of force eddy-current heating that this sheet material is produced by inductor 1A and 1B.Be input into heater coil 3A and the 3B of inductor 1A and 1B by lead 4A by the high frequency electric of RF power supply 4 outputs.Electric current is detected by the device current transformer 11 that is configured among the 4A of road, and voltage is detected by transformer 12.
The current value and the magnitude of voltage input impedance detector 13 that detect have so just detected impedance.Comparator 14 will detect impedance and be compared mutually by the setting impedance of heated condition calibrating installation 15 outputs.A signal input motor controller 16 that produces according to this impedance contrast.Like this, motor is driven, and inductor 1A and 1B move, and can adjust the seamed edge of sheet material 6 and the overlapping special degree L between inductor 1A and the 1B.
When carrying sheet material 6, this sheet material move left and right, overlapping special degree L changes.In case overlapping special degree changes, the impedance of coil 3A and 3B changes along with the change of overlapping special degree L.In in current-carrying circuit 4A jockey current transformer 11 and device transformer 12, impedance detector 13 detects impedance according to above-mentioned measured value.If overlapping special degree L increases, then impedance increases.On the contrary, if overlapping special degree L reduces, impedance reduces.This detects impedance input comparator 14.Then, comparator 14 will detect the impedance of surveying and the setting impedance of heated condition calibrating installation 15 outputs is compared mutually; Import motor controller 16 according to the signal that the impedance contrast that obtains produces.Its result causes motor 8 to drive, and has moved inductor 1A and 1B.The position of each of impulse generator 17 detection inductor 1A and 1B, this position signalling feeds back to electric machine controller 16.According to the position signalling and the impedance contrast of feedback, electric machine controller 16 transfers to one with overlapping special degree L and gives fixed special degree.Thus, sheet material 6 eddy-current heating under suitable heating condition.
In addition, be to improve heated condition calibrating installation 15 as an alternative embodiment of the invention, be to make the impedance of setting be scope a permission.The impedance that comparator 14 will detect in impedance and the allowed band is compared.If fiducial value has surpassed the impedance ranges that allows, calculate the difference between fiducial value and the permission impedance ranges.Then, corresponding to the signal input motor controller 16 of this calculated difference, motor drives, and by mobile inductor 1A and 1B, and will detect impedance Control in the impedance ranges that allows.
As mentioned above, according to the heating system that is used to heat edges of plate material of the present invention, inductor moves according to the move left and right in the sheet material course of conveying, so that keep said overlapping special degree constant, and the seamed edge of eddy-current heating sheet material under proper state.
Claims (9)
1, a kind of heating system that is used to heat a kind of edges of plate material is characterized by and comprises:
Be disposed at mobile edges of plate material line side and be used for the inductance heater (1) of this sheet material of eddy-current heating;
Be used for this induction heating apparatus (1) is moved by side to from the seamed edge line of this sheet material the mobile device (7,8,9,14,16,17) of these sheet material central authorities;
Be used to detect the impedance detection device (11,12,13) of described induction heating apparatus (1);
Be used to set an impedance state calibrating installation (15) that gives the constant impedance state of above-mentioned induction heating apparatus (1);
Be used for calculating the impedance state set by described impedance state calibrating installation (15) and by the calculation element (14) of difference between the detected impedance of described impedance detection device (11,12,13); And
Control the control device (16,17) of described mobile device (7,8,9,14,16,17) according to the difference of described calculation element (14) calculating.
2,, it is characterized in that described induction heating apparatus (1) comprises configuration set inductor (1A, 1B) and high frequency electric source from high frequency electric to described inductor (1A, 1B) that carry at two seamed edge lines of described sheet material side place according to the system of claim 1.
3, according to the system of claim 2, it is characterized in that each inductor (1A, 1B) has a york piece (2A), this york piece (2A) has an opening (5A) and is wrapped in coil (3A) on this york piece (2A).
4,, it is characterized in that the seamed edge line side of sheet material is configured in the described opening (5A) according to the system of claim 3.
5,, it is characterized in that described mobile device (7,8,9,14,16,17) comprises that a kind of travel mechanism (7,8,9) and a kind of difference of calculating according to calculation element (14) that is used for mobile described induction heating apparatus (1) promotes the pushing mechanism (16) of described travel mechanism (7,8,9) according to the system of claim 1.
6, according to the system of claim 5, it is characterized in that described pushing mechanism (16) comprises a motor (8) that is used to drive travel mechanism (7,8,9), be used to detect the driving amount detecting device (16) of motor (8) driving amount, and one is used for the difference that will calculate according to described calculation element (14) and by driving the controlled quentity controlled variable that driving amount that amount detecting device (16) detects feeds back to described motor (8).
7,, it is characterized in that described impedance state calibrating installation sets a kind of impedance state according to the heated condition of sheet material according to the system of claim 1.
8, according to the system of claim 1, it is characterized by described control device (16,17) and comprise the device (16) that is used to control described mobile device (7,8,9,14,16,17), so as to make the impedance state set by described impedance state calibrating installation (15) and the impedance that detects by impedance detection device (11,12,13) between difference be zero.
9, a kind of heating system that is used to heat edges of plate material is characterized by and comprises:
One group of inductor (1A, 1B); It is configured in described mobile sheet material vertical seamed edge position and has the york piece of band opening (5A, 5B), and in order to the coil (3A, 3B) on the york piece (2A, 2B) of being wrapped in of the described sheet material of eddy-current heating;
High frequency electric source (4) to described coil (3A, 3B) supply high frequency electric;
A travel mechanism (7,9) that described inductor (1A, 1B) is in groups moved by side to these sheet material central authorities from the edges of plate material line;
A motor (8) that is used to drive described travel mechanism (7,9);
The rotation detector (17) of a detection motor (8) driving amount;
An impedance detector (11,12,13) that is used to detect described coil (3A, 3B) impedance;
A heated condition calibrating installation (15) that is used for setting impedance state according to described sheet material heated condition;
One is used for difference between the impedance of device (11,12,13) detection was set and surveyed by impedance detection in calculating by the impedance state of described impedance state calibrating installation (15) comparator (14), and
One will feed back to the motor controller (16) of motor (8) according to the difference that the driving amount of described comparator and rotation detector (17) detection is calculated.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1993022154U JP2588606Y2 (en) | 1993-04-02 | 1993-04-02 | Control device for induction heating edge heater |
| JP022154/93 | 1993-04-02 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1099319A true CN1099319A (en) | 1995-03-01 |
| CN1042501C CN1042501C (en) | 1999-03-17 |
Family
ID=12074931
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 94105299 Expired - Lifetime CN1042501C (en) | 1993-04-02 | 1994-04-01 | Induction heating system for heating edges of plate material |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JP2588606Y2 (en) |
| KR (1) | KR960016456B1 (en) |
| CN (1) | CN1042501C (en) |
| TW (1) | TW254028B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100592059C (en) * | 2007-12-20 | 2010-02-24 | 中国重型机械研究院 | Slab casting machine double-cold spray nozzle thermal state characteristic test plate type casting blank heating means |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4800391B2 (en) * | 2006-10-31 | 2011-10-26 | 東芝三菱電機産業システム株式会社 | Induction heating device |
| JP5466905B2 (en) * | 2009-09-16 | 2014-04-09 | 東芝三菱電機産業システム株式会社 | Induction heating apparatus and control method of induction heating apparatus |
-
1993
- 1993-04-02 JP JP1993022154U patent/JP2588606Y2/en not_active Expired - Fee Related
-
1994
- 1994-04-01 CN CN 94105299 patent/CN1042501C/en not_active Expired - Lifetime
- 1994-04-02 TW TW83102934A patent/TW254028B/en not_active IP Right Cessation
- 1994-04-02 KR KR1019940007004A patent/KR960016456B1/en not_active IP Right Cessation
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100592059C (en) * | 2007-12-20 | 2010-02-24 | 中国重型机械研究院 | Slab casting machine double-cold spray nozzle thermal state characteristic test plate type casting blank heating means |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1042501C (en) | 1999-03-17 |
| KR960016456B1 (en) | 1996-12-12 |
| JPH0677196U (en) | 1994-10-28 |
| TW254028B (en) | 1995-08-11 |
| JP2588606Y2 (en) | 1999-01-13 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C06 | Publication | ||
| PB01 | Publication | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: TOSHIBA MITSUBISHI ELECTRIC INDUSTRIAL SYSTEM CO. Free format text: FORMER OWNER: TOSHIBA CORPORATION |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20041022 Address after: Tokyo, Japan, Japan Co-patentee after: Hokushiba Electric Co., Ltd. Patentee after: Toshiba Mitsubishi Electric Industrial Systems Co., Ltd. Address before: Kanagawa Co-patentee before: Hokushiba Electric Co., Ltd. Patentee before: Toshiba Corp |
|
| C17 | Cessation of patent right | ||
| CX01 | Expiry of patent term |
Expiration termination date: 20140401 Granted publication date: 19990317 |