CN109930010B - A kind of method for removing organic matter in wet zinc solution - Google Patents
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Abstract
本发明涉及一种脱除湿法炼锌溶液中有机物的方法,属于化工冶金技术领域。将含有机物的湿法炼锌溶液进行搅拌,逐步降温至–20℃~10℃,反应10min~60min,利用有机物诱导成核作用,形成含有机物的结晶沉淀,反应结束后,采用离心过滤液固分离含有机物的结晶沉淀后,得到脱除有机物的硫酸锌溶液。本方法是在冷却反应器中,利用大分子有机物具有较大的比表面积和小分子有机物与硫酸锌溶液性质的差别,通过有机物的诱导成核作用,反应形成含有机物的结晶沉淀,再通过固液分离的方法实现有机物的脱除,得到合格的硫酸锌溶液。本发明具有工艺简单、易于操作、有机物脱除效率高等优点。The invention relates to a method for removing organic matter in a zinc hydrometallurgy solution, belonging to the technical field of chemical metallurgy. Stir the hydrometallurgical zinc solution containing organics, gradually cool down to –20°C~10°C, react for 10min~60min, use organics to induce nucleation to form crystalline precipitates containing organics, after the reaction, use centrifugal filtration liquid-solid After separating the crystal precipitation containing organic matter, a zinc sulfate solution from which organic matter has been removed is obtained. The method is to use the large specific surface area of macromolecular organic matter and the difference between the properties of small molecular organic matter and zinc sulfate solution in a cooling reactor, and through the induced nucleation of organic matter, the reaction forms crystalline precipitation containing organic matter, and then through solidification The method of liquid separation realizes the removal of organic matter and obtains a qualified zinc sulfate solution. The invention has the advantages of simple process, easy operation and high removal efficiency of organic matter.
Description
技术领域technical field
本发明涉及一种脱除湿法炼锌溶液中有机物的方法,属于化工冶金技术领域。The invention relates to a method for removing organic matter in a zinc hydrometallurgy solution, belonging to the technical field of chemical metallurgy.
背景技术Background technique
湿法炼锌产出的硫酸锌溶液中有机物含量过高会对溶液净化和电积过程带来不利影响,造成净化过程锌粉耗量升高,锌电积过程电流效率降低、电耗增加、阴极锌铅超标等危害。因此,如何脱除硫酸锌溶液中的有机物一直是湿法炼锌行业关注的重要问题。The excessive organic content in the zinc sulfate solution produced by the zinc hydrometallurgy will have an adverse effect on the solution purification and electrowinning process, resulting in an increase in the consumption of zinc powder in the purification process, a decrease in the current efficiency and an increase in power consumption in the zinc electrowinning process. Cathode zinc and lead exceeding the standard and other hazards. Therefore, how to remove organic matter in zinc sulfate solution has always been an important issue in the zinc hydrometallurgy industry.
脱除溶液中有机物的方法有:(1)活性炭吸附法。活性炭的多孔结构提供了较大的表面积,对有机物有较强的吸附能力,通过吸附脱除溶液中的有机物,在达到穿透容量后可以采用蒸汽活化再生。(2)气浮法。气浮法是利用溶液中有机物的疏水特性,向溶液中鼓入大量的微细气泡,使有机物吸附在微细气泡上,借气泡本身的浮力使有机物一同上浮。在液面上形成由气泡、水合有机物组成的三相泡沫层,将泡沫层与溶液本体分离,达到脱除有机物的目的。(3)液膜过滤法。通过构建滤膜,利用不同浓度的逆差使有机物和溶液分离。(4)超声波破乳除油。溶液中的微小油滴在超声波的作用下与介质一起振动,但大小不同的例子具有不同的振动速度,油粒将相互碰撞、粘合、聚结,形成大颗粒油滴,上浮形成浮油,与溶液分离。(5)臭氧氧化法和光氧化法。臭氧氧化法是利用臭氧的强氧化性分解有机物。光氧化是利用氧化剂在光辐射下产生氧化能力强的自由基分解有机污染物。The methods for removing organic matter in solution include: (1) Activated carbon adsorption method. The porous structure of activated carbon provides a large surface area and has a strong adsorption capacity for organic matter. The organic matter in the solution is removed by adsorption, and steam activation and regeneration can be used after reaching the breakthrough capacity. (2) Air flotation method. The air flotation method uses the hydrophobic properties of the organic matter in the solution to blow a large number of fine air bubbles into the solution, so that the organic matter is adsorbed on the fine air bubbles, and the organic matter floats together by the buoyancy of the bubbles itself. A three-phase foam layer composed of air bubbles and hydrated organic matter is formed on the liquid surface, and the foam layer is separated from the solution body to achieve the purpose of removing organic matter. (3) Liquid membrane filtration method. By constructing a filter membrane, the organic matter and the solution are separated by using the deficit of different concentrations. (4) Ultrasonic demulsification and degreasing. The tiny oil droplets in the solution vibrate together with the medium under the action of ultrasonic waves, but the examples of different sizes have different vibration speeds. Separated from solution. (5) Ozone oxidation and photooxidation. Ozone oxidation is the use of the strong oxidative properties of ozone to decompose organic matter. Photooxidation is the use of oxidants to generate free radicals with strong oxidizing ability under light radiation to decompose organic pollutants.
专利申请号为“201810707518.7”的专利公开了一种光氧化脱除湿法炼冶锌硫酸锌溶液中有机物的方法,该方法是将硫酸锌溶液与双氧水混合均匀,然后在外加光源下,进行光氧化反应,实现有机物的分解与脱除。The patent with the patent application number of "201810707518.7" discloses a method for photo-oxidative removal of organic matter in wet smelting zinc sulfate solution. Oxidation reaction to achieve the decomposition and removal of organic matter.
专利申请号为“201510456786.2”的专利公开了一种应用超重力和臭氧强化脱除硫酸锌溶液中有机物的方法,该方法是将硫酸锌溶液加热后加氧雾化,雾化后的硫酸锌溶液在超重力发行设备充分与臭氧进行强化反应。再保持超重力场发生器的氧气和溶液循环,得到脱除有机物的合格硫酸锌溶液。The patent with the patent application number of "201510456786.2" discloses a method for applying supergravity and ozone to strengthen the removal of organic matter in zinc sulfate solution. The method is to add oxygen and atomize the zinc sulfate solution after heating, and the atomized zinc sulfate solution In the hypergravity release equipment fully reacts with ozone to enhance. The oxygen and solution circulation of the hypergravity field generator is then maintained to obtain a qualified zinc sulfate solution for removing organic matter.
上述方法虽然能脱除硫酸锌溶液中的有机物,但主要是脱除分子量较小的可溶有机物,对于分子量大的有机物,如骨胶、明胶、牛胶等,脱除效果差,且存在操作复杂、设备投入大等缺点。因此,开发高效率、简单易行的从硫酸锌溶液中脱除有机物的新方法仍然是湿法炼锌行业需要进一步解决的技术难题。Although the above method can remove the organic matter in the zinc sulfate solution, it mainly removes the soluble organic matter with a smaller molecular weight. For the organic matter with a large molecular weight, such as bone glue, gelatin, beef glue, etc., the removal effect is poor, and there are complicated operations. , large equipment investment and other shortcomings. Therefore, the development of a high-efficiency, simple and feasible new method for removing organics from zinc sulfate solution is still a technical problem that needs to be further solved in the zinc hydrometallurgy industry.
发明内容SUMMARY OF THE INVENTION
为了克服现有技术的不足,本发明提供一种脱除硫酸锌溶液中有机物的方法。本方法是在冷却反应器中,利用大分子有机物具有较大的比表面积和小分子有机物与硫酸锌溶液性质的差别,通过有机物的诱导成核作用,反应形成含有机物的结晶沉淀,再通过固液分离的方法实现有机物的脱除,得到合格的硫酸锌溶液。本发明具有工艺简单、易于操作、有机物脱除效率高等优点。In order to overcome the deficiencies of the prior art, the present invention provides a method for removing organic matter in zinc sulfate solution. The method is to use the large specific surface area of macromolecular organic matter and the difference between the properties of small molecular organic matter and zinc sulfate solution in a cooling reactor, and through the induced nucleation of organic matter, the reaction forms crystalline precipitation containing organic matter, and then through solidification The method of liquid separation realizes the removal of organic matter and obtains a qualified zinc sulfate solution. The invention has the advantages of simple process, easy operation and high removal efficiency of organic matter.
为了达到上述目的,本发明通过以下技术方案实现:In order to achieve the above object, the present invention realizes through the following technical solutions:
一种脱除湿法炼锌溶液中有机物的方法,将含有机物的湿法炼锌溶液进行搅拌,逐步降温至–20℃~10℃,反应10min~60min,利用有机物诱导成核作用,形成含有机物的结晶沉淀,反应结束后,采用离心过滤液固分离含有机物的结晶沉淀后,得到脱除有机物的硫酸锌溶液。A method for removing organic matter in a hydrometallurgical zinc solution, the hydrometallurgical zinc solution containing organic matter is stirred, and the temperature is gradually lowered to -20 ℃ ~ 10 ℃, and the reaction is performed for 10 min to 60 min, and the organic matter is used to induce nucleation. The crystalline precipitation of the organic substance, after the completion of the reaction, the liquid-solid separation of the organic substance-containing crystalline precipitation is performed by centrifugal filtration to obtain a zinc sulfate solution from which the organic substance is removed.
所述含有机物的湿法炼锌溶液由湿法炼锌产出,其中锌浓度为40~155g/L、溶液硫酸浓度0.01~180g/L。The organic-containing hydrometallurgical zinc solution is produced by hydrometallurgy zinc, wherein the zinc concentration is 40-155 g/L, and the solution sulfuric acid concentration is 0.01-180 g/L.
所述含有机物的湿法炼锌溶液中有机物以总有机碳计算,总有机碳大于35mg/L。The organic matter in the organic matter-containing zinc hydrometallurgy solution is calculated as total organic carbon, and the total organic carbon is greater than 35 mg/L.
所述含有机物的湿法炼锌溶液温度为35℃~65℃。The temperature of the organic-containing hydrometallurgical zinc solution is 35°C to 65°C.
所述搅拌转速为10~120转/分钟。The stirring speed is 10-120 rev/min.
所述逐步降温的具体过程为:开始时以1~2℃/min的冷却速度降至温度为25~30℃,然后继续以2~5℃/min的冷却速度降至–20℃~10℃。The specific process of the gradual cooling is as follows: at the beginning, the temperature is lowered to 25 to 30°C at a cooling rate of 1 to 2°C/min, and then to -20°C to 10°C at a cooling rate of 2 to 5°C/min. .
本发明的有益效果是:本方法采用冷却反应器,利用大分子有机物具有较大的比表面积和小分子有机物与硫酸锌溶液性质的差别,通过有机物的诱导成核作用,反应形成含有机物的结晶沉淀,并在快速液固分离的条件下,脱除含有机的结晶沉淀,得到合格的硫酸锌溶液。该方法不需要外加化学试剂,具有工艺简单,易于操作,有机物脱除效率高的优点。The beneficial effects of the invention are as follows: the method adopts a cooling reactor, utilizes the large specific surface area of macromolecular organic matter and the difference in properties between small molecular organic matter and zinc sulfate solution, and reacts to form crystals containing organic matter through the induced nucleation of organic matter Precipitation, and under the condition of rapid liquid-solid separation, the crystal precipitate containing organic is removed to obtain a qualified zinc sulfate solution. The method does not need external chemical reagents, and has the advantages of simple process, easy operation and high removal efficiency of organic matter.
具体实施方式Detailed ways
下面结合具体实施方式,对本发明作进一步说明。The present invention will be further described below in conjunction with specific embodiments.
实施例1Example 1
该脱除湿法炼锌溶液中有机物的方法,将1000mL含有机物的湿法炼锌溶液(含有机物的湿法炼锌溶液由湿法炼锌产出的温度为38℃的废电解液,锌浓度为40g/L、硫酸浓度180g/L;含有机物的湿法炼锌溶液中有机物以总有机碳计算,总有机碳为95.3mg/L,有机物种类包括骨胶、矿物油等大分子有机物和乙基黄药、脂肪酸等小分子有机物),置于冷却反应器中进行搅拌(120转/分钟),逐步降温至–20℃,具体过程为:开始时以1℃/min的冷却速度降至温度为25℃,然后继续以2℃/min的冷却速度降至–20℃,反应10min,利用有机物诱导成核作用,形成含有机物的结晶沉淀,反应结束后,采用离心过滤液固分离含有机物的结晶沉淀后,得到982mL脱除有机物的硫酸锌溶液。The method for removing organic matter in the hydrometallurgical zinc solution is to mix 1000 mL of the organic matter-containing hydrometallurgical zinc solution (the organic matter-containing hydrometallurgical zinc solution from the waste electrolyte with a temperature of 38°C produced by the hydrometallurgical zinc solution, zinc The concentration is 40g/L and the concentration of sulfuric acid is 180g/L; the organic matter in the hydrometallurgical zinc solution containing organic matter is calculated as total organic carbon, and the total organic carbon is 95.3mg/L. xanthate, fatty acid and other small molecular organic compounds), placed in a cooling reactor for stirring (120 rpm), and gradually cooled to -20 °C. The temperature is 25 °C, then continue to cool down to –20 °C at a cooling rate of 2 °C/min, react for 10 min, and use organic matter to induce nucleation to form a crystalline precipitate containing organic matter. After crystal precipitation, 982 mL of zinc sulfate solution from which organic matter was removed was obtained.
检测结果为,脱除有机物的硫酸锌溶液中总有机碳含量为18.5mg/L,有机物的脱除率为80.9%。The detection result is that the total organic carbon content in the zinc sulfate solution from which organic matter is removed is 18.5 mg/L, and the removal rate of organic matter is 80.9%.
实施例2Example 2
该脱除湿法炼锌溶液中有机物的方法,将1000mL含有机物的湿法炼锌溶液(含有机物的湿法炼锌溶液由湿法炼锌产出温度为37℃的废电解液,锌浓度为46g/L、硫酸浓度165g/L;含有机物的湿法炼锌溶液中有机物以总有机碳计算,总有机碳为89.1mg/L,有机物种类包括明胶、润滑油等大分子有机物和乙基黄药、脂肪酸等小分子有机物。置于冷却反应器中进行搅拌(80转/分钟),逐步降温至–10℃,具体过程为:开始时以1℃/min的冷却速度降至温度为25℃,然后继续以3℃/min的冷却速度降至–10℃,反应30min,利用有机物诱导成核作用,形成含有机物的结晶沉淀,反应结束后,采用离心过滤液固分离含有机物的结晶沉淀后,得到975mL脱除有机物的硫酸锌溶液。In the method for removing organic matter in a zinc hydrometallurgy solution, 1000 mL of a hydrometallurgical zinc solution containing organic matter (a hydrometallurgical zinc solution containing organic matter) is produced by hydrometallurgical zinc to produce a waste electrolyte with a temperature of 37° C. The zinc concentration It is 46g/L and the sulfuric acid concentration is 165g/L; the organic matter in the hydrometallurgical zinc solution containing organic matter is calculated as total organic carbon, and the total organic carbon is 89.1mg/L. The types of organic matter include macromolecular organics such as gelatin, lubricating oil and ethyl Small molecular organics such as xanthate, fatty acid, etc. Placed in a cooling reactor for stirring (80 rpm), and gradually cooled to -10 °C. ℃, and then continue to cool down to –10℃ at a cooling rate of 3℃/min, react for 30min, use organics to induce nucleation to form crystalline precipitates containing organics, after the reaction, use centrifugal filtration to separate liquid-solid crystalline precipitates containing organics After that, 975 mL of zinc sulfate solution from which organic matter was removed was obtained.
检测结果为,脱除有机物的硫酸锌溶液中总有机碳含量为22.0mg/L,有机物的脱除率为75.9%。The detection result is that the total organic carbon content in the zinc sulfate solution from which organic matter is removed is 22.0 mg/L, and the removal rate of organic matter is 75.9%.
实施例3Example 3
该脱除湿法炼锌溶液中有机物的方法,将1000mL含有机物的湿法炼锌溶液(含有机物的湿法炼锌溶液为温蒂为35℃的湿法炼锌电解前液,锌浓度为52g/L、硫酸浓度153g/L;含有机物的湿法炼锌溶液中有机物以总有机碳计算,总有机碳为58.6mg/L,有机物种类包括牛胶等大分子有机物和乙基黄药、脂肪酸等小分子有机物)。置于冷却反应器中进行搅拌(50转/分钟),逐步降温至–5℃,具体过程为:开始时以2℃/min的冷却速度降至温度为25℃,然后继续以5℃/min的冷却速度降至–5℃,反应30min,利用有机物诱导成核作用,形成含有机物的结晶沉淀,反应结束后,采用离心过滤液固分离含有机物的结晶沉淀后,得到962mL脱除有机物的硫酸锌溶液。In the method for removing organic matter in a hydrometallurgical zinc solution, 1000 mL of a hydrometallurgical zinc solution containing organic matter (the hydrometallurgical zinc solution containing organic matter is the pre-electrolysis solution of hydrosmelting zinc with Wendy at 35°C, and the zinc concentration is 52g/L, sulfuric acid concentration 153g/L; the organic matter in the hydrometallurgical zinc solution containing organic matter is calculated as total organic carbon, and the total organic carbon is 58.6mg/L. fatty acids and other small molecular organics). Placed in a cooling reactor for stirring (50 r/min), and gradually cooled to -5 °C. The specific process is: at the beginning, the cooling rate was reduced to 25 °C at a cooling rate of 2 °C/min, and then continued at 5 °C/min. The cooling rate was reduced to -5 °C, and the reaction was carried out for 30 min. The organic matter was used to induce nucleation to form a crystalline precipitate containing organic matter. After the reaction was completed, the crystalline precipitate containing organic matter was separated from the liquid and solid by centrifugal filtration, and 962 mL of sulfuric acid with organic matter removed was obtained. Zinc solution.
检测结果为,脱除有机物的硫酸锌溶液中总有机碳含量为20.6mg/L,有机物的脱除率为62.9%。The detection result is that the total organic carbon content in the zinc sulfate solution from which organic matter is removed is 20.6 mg/L, and the removal rate of organic matter is 62.9%.
实施例4Example 4
该脱除湿法炼锌溶液中有机物的方法,将1000mL含有机物的湿法炼锌溶液(含有机物的湿法炼锌溶液为湿法炼锌三段净化后液,温度为65℃,锌浓度为155g/L、溶液酸度为pH值5.4;含有机物的湿法炼锌溶液中有机物以总有机碳计算,总有机碳为35.2mg/L,有机物种类包括骨胶、矿物油等大分子有机物和乙基黄药、脂肪酸等小分子有机物)置于冷却反应器中进行搅拌(10转/分钟),逐步降温至10℃,具体过程为:开始时以2℃/min的冷却速度降至温度为30℃,然后继续以2℃/min的冷却速度降至10℃,反应60min,利用有机物诱导成核作用,形成含有机物的结晶沉淀,反应结束后,采用离心过滤液固分离含有机物的结晶沉淀后,得到945mL脱除有机物的硫酸锌溶液。In the method for removing organic matter in a hydrometallurgical zinc solution, 1000 mL of a hydrosmelting zinc solution containing organic matter (the hydrosmelting zinc solution containing organic matter is the purified liquid of the third stage of hydrosmelting zinc, the temperature is 65° C., the zinc concentration It is 155g/L, and the acidity of the solution is pH 5.4; the organic matter in the hydrometallurgical zinc solution containing organic matter is calculated as total organic carbon, and the total organic carbon is 35.2 mg/L. xanthate, fatty acid and other small molecular organic compounds) are placed in a cooling reactor for stirring (10 rpm), and the temperature is gradually lowered to 10 °C. ℃, then continue to cool down to 10℃ at a cooling rate of 2℃/min, react for 60min, use organics to induce nucleation to form crystalline precipitates containing organics, after the reaction is over, use centrifugal filtration to separate liquid-solid crystalline precipitates containing organics , to obtain 945 mL of zinc sulfate solution with organics removed.
检测结果为,脱除有机物的硫酸锌溶液中总有机碳含量为21.9mg/L,有机物的脱除率为41.2%。The detection result is that the total organic carbon content in the zinc sulfate solution from which organic matter is removed is 21.9 mg/L, and the removal rate of organic matter is 41.2%.
以上对本发明的具体实施方式作了详细说明,但是本发明并不限于上述实施方式,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。The specific embodiments of the present invention have been described in detail above, but the present invention is not limited to the above-mentioned embodiments. Various changes can be made within the scope of knowledge possessed by those of ordinary skill in the art without departing from the spirit of the present invention. .
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CN112030003B (en) * | 2020-03-27 | 2021-09-07 | 昆明理工大学 | A kind of method for simultaneously removing various impurity ions in the waste electrolyte of wet zinc smelting |
CN111996390A (en) * | 2020-08-12 | 2020-11-27 | 云南驰宏锌锗股份有限公司 | A kind of method for removing fine particles from zinc sulfate solution |
CN113667833A (en) * | 2021-08-20 | 2021-11-19 | 云南金鼎锌业有限公司 | Purification and cadmium removal method for zinc hydrometallurgy |
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