CN109929971A - A kind of glass-coated microwire annealing tin-plating machine production line - Google Patents
A kind of glass-coated microwire annealing tin-plating machine production line Download PDFInfo
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- CN109929971A CN109929971A CN201910369588.0A CN201910369588A CN109929971A CN 109929971 A CN109929971 A CN 109929971A CN 201910369588 A CN201910369588 A CN 201910369588A CN 109929971 A CN109929971 A CN 109929971A
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- 238000000137 annealing Methods 0.000 title claims abstract description 61
- 239000011521 glass Substances 0.000 title claims abstract description 36
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 35
- 238000007747 plating Methods 0.000 title claims abstract description 25
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 74
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 9
- 238000003825 pressing Methods 0.000 claims description 48
- 238000006073 displacement reaction Methods 0.000 claims description 25
- 238000004804 winding Methods 0.000 claims description 25
- 238000005554 pickling Methods 0.000 claims description 18
- 210000000232 gallbladder Anatomy 0.000 claims description 16
- 238000002788 crimping Methods 0.000 claims description 13
- 239000004020 conductor Substances 0.000 claims description 10
- 230000003287 optical effect Effects 0.000 claims description 9
- -1 acryl Chemical group 0.000 claims description 8
- 238000005192 partition Methods 0.000 claims description 8
- 239000000428 dust Substances 0.000 claims description 7
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 6
- 239000012212 insulator Substances 0.000 claims description 6
- 230000005611 electricity Effects 0.000 claims description 5
- 229920001342 Bakelite® Polymers 0.000 claims description 4
- 239000004637 bakelite Substances 0.000 claims description 4
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- 238000000034 method Methods 0.000 abstract description 19
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- 238000013461 design Methods 0.000 description 20
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 13
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- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
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Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Electroplating Methods And Accessories (AREA)
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Abstract
The invention discloses a kind of glass-coated microwire annealing tin-plating machine production lines, belong to cable manufacture field, a kind of glass-coated microwire annealing tin-plating machine production line, including pay off rack, the lower end of pay off rack is provided with pedestal, and the upper end of pedestal has been respectively fixedly connected with annealing furnace, descaling bath, tin furnace, has crossed wire carrier group and admission machine；Spool is provided on pay off rack, the surface of pay off rack is provided with first and crosses wire carrier, it is by being arranged dedicated pay off rack, annealing furnace, descaling bath, tin furnace, cross wire carrier combination admission machine, production glass-coated microwire can be made no longer to become so troublesome, user only needs as conventional types, wire rod is passed through in whole production line one by one, equipment can carry out annealing process automatically, tin plating technique, and energy making the grade, wire rod after all processing is played disk by beautiful high speed in rolls, it solves in current wire rod industry, can not it is batches of production glass-coated microwire scarce limit, energy making the grade, the batches of of high speed produces glass-coated microwire.
Description
Technical field
The present invention relates to cable manufacture fields, more specifically to a kind of glass-coated microwire annealing tin-plating machine production line.
Background technique
In existing line cable industry, wire rod manufacturing technology relative maturity, general copper wire producer can be made traditional
All kinds of wire rods, but with the development of industrial technology, requirement of the society to all kinds of miniaturization electronic components is higher and higher.
Therefore, it extending in line cable industry, glass-coated microwire, superfine wire etc. occurs in succession, but due to by traditional machinery industry
Influence, general device makes glass-coated microwire, and not only technique is not achieved, or even does not just have production ability at all, thus a kind of energy
The production line for enough producing glass-coated microwire just seems extremely urgent.Therefore, it is necessary to a kind of glass-coated microwire annealing tin-plating machine production lines.
Summary of the invention
1. technical problems to be solved
Aiming at the problems existing in the prior art, the purpose of the present invention is to provide a kind of productions of glass-coated microwire annealing tin-plating machine
Line, it can to produce by the way that dedicated pay off rack is arranged, annealing furnace, descaling bath, tin furnace, crosses wire carrier combination admission machine
Glass-coated microwire no longer becomes so troublesome, and user only needs as conventional types, and wire rod is passed through in whole production line one by one, if
It is standby can carry out annealing process, tin plating technique automatically, and can making the grade, beautiful high speed the wire rod after all processing is beaten in rolls
Disk solves in current wire rod industry, can not it is batches of production glass-coated microwire scarce limit, can making the grade, high speed batches of life
Output glass-coated microwire.
2. technical solution
To solve the above problems, the present invention adopts the following technical scheme that.
A kind of glass-coated microwire annealing tin-plating machine production line, including pay off rack, the lower end of the pay off rack is provided with pedestal, described
The upper end of pedestal has been respectively fixedly connected with annealing furnace, descaling bath, tin furnace, has crossed wire carrier group and admission machine；
Spool is provided on the pay off rack, the surface of the pay off rack is provided with first and crosses wire carrier, the pay off rack
Surface be provided with pigtail fixed plate, the pigtail, which is crossed on line plate, was provided with line pigtail, setting in the pay off rack
There is breaking line preventive partition, is provided with headlamp on the pay off rack；
The annealing furnace includes rack, and the upper end of the rack is provided with outer gallbladder, is provided with liner in the outer gallbladder, described
The upper end of outer gallbladder is provided with steam engine, and the first electrothermal tube is provided in the liner, and sensing rod for temperature is provided in the liner, described
Annealing pipe is provided in liner, the right end of the outer gallbladder is provided with dust cover, and the right end of the dust cover is provided with transfer guide wheel.
Further, the descaling bath includes pickling truss, and the upper end of the pickling truss is provided with blower, described to blow
Magnetic eye is provided in air hose, the upper end of the pickling truss is fixedly connected with pickling groove body, the outside of the pickling groove body
It is enclosed with felt.
Further, the tin furnace includes tin furnace rack, and the upper end of the tin furnace rack is fixedly connected with tin furnace outer flap,
It is provided with tin pot in the tin furnace outer flap, the second electrothermal tube is installed in the tin pot, the upper end of the tin furnace outer flap is solid
Surely it is connected with crimping lever apparatus, the upper end of the tin furnace outer flap is fixedly connected with the fixed device of barrel type eye mask.
Further, the admission machine includes receiving scrap wire control panel, and the receipts scrap wire control panel fixation is embedded in receipts
In line machine ontology, the surface of the rack, which is fixedly connected with, receives scrap wire motor, and fixed interlocking has middle control touch screen in the rack
Panel, middle control touch screen is provided in the middle control touch screen panel, and the surface of the rack is provided with gear line acrylic plate, institute
The lower end for stating gear line acrylic plate is provided with gear line acryl fixed block, and the lower end of the gear line acryl fixed block is fixedly connected
There is metering guide wheel fixed block, metering guide wheel is installed on the metering guide wheel fixed block, is installed on the metering guide wheel fixed block
There is wire carrier fixed plate, the surface of the rack is equipped with bulkhead bracket by screw, is equipped with electricity on the bulkhead bracket
Timber partition, described cross in wire carrier fixed plate were equipped with wire carrier, be connected through a screw thread in the metering guide wheel fixed plate
Rotating dog, the surface of the rack are fixedly connected with servo take-up, it is by being arranged dedicated pay off rack, annealing furnace, acid
Washing trough, tin furnace cross wire carrier combination admission machine, production glass-coated microwire can be made no longer to become so troublesome, user only needs picture
Conventional types are the same, and wire rod is passed through in whole production line one by one, and equipment can carry out annealing process, tin plating technique automatically, and
Can making the grade, beautiful high speed the wire rod after all processing is played into disk in rolls, solve in current wire rod industry, can not be batches of
The scarce limit of glass-coated microwire is made, energy making the grade, the batches of of high speed produce glass-coated microwire.
Further, the crimping lever apparatus includes line pressing rod baffle, and live conductor is arranged in the surface of the line pressing rod baffle
Bar, the upper end of the line pressing rod are provided with handle, and live conductor insulator, socket in the line pressing rod is arranged in the lower end of the line pressing rod
There is optical axis, live conductor pole spacing plate standing screw, the fixed spiral shell of the line pressing rod baffle are connected through a screw thread in the line pressing rod baffle
The lower end of bar is fixedly connected with screw rod fixed block, and the design of the device, which changes existing traditional line pressing rod, can not or be inconvenient to adjust
The problem of saving whole height, allows to integrally-regulated height, and can guarantee the depth one in each line indentation tin pot
It causes, and the angle for entering eye mould is consistent, has reached tin plating uniform, effect is beautiful, the appearance of such cord grip, effective to improve
Product qualification rate drops bottom cost, saves the time.
Further, the fixed device of the barrel type eye mask includes tin pot, the upper end of the tin pot be fixedly connected with up and down,
Left and right adjusting bar, upper and lower, left and right adjusting bar the surface are fixedly connected with angle adjustment plate, setting in the angle adjustment plate
There is gun barrel fixed block, gun barrel is fixedly connected in the gun barrel fixed block, the upper end of the gun barrel is fixedly connected with gun barrel cover board,
The left end of the gun barrel is fixedly connected with eye mask stationary fixture, upper and lower, the adjustable horizontal and vertical direction of left and right adjusting bar
Position, thus the position of adjusting barrel.
Further, the servo take-up includes winding displacement motor base and mounting platform, the winding displacement motor base it is upper
End surfaces are fixedly connected with winding displacement motor, and the back end outer surface of the winding displacement motor is fixedly connected with servo motor seat, described to watch
It takes motor seating face and servo motor is installed, the front side internal end surface of the mounting platform is fixedly connected with self-aligning bearing, described
The inner surface of self-aligning bearing is fixedly connected with ball screw, and the lower surface of the winding displacement motor base is equipped with bottom plate, the row
Outer surface is fixedly connected with center fixed block at the bottom plate of line motor base, and traditional equipment generally uses common deep groove ball bearing, and
This structure makes screw rod bias its purpose is to prevent rear end screw rod fixing seat inaccurate because processing using self-aligning bearing
Phenomenon.
Further, the front side outer surface of the ball screw has been connected through a screw thread feed screw nut, the ball screw
Center at outer surface first flange, nut seat and second flange are installed, the rear end surface of the nut seat is fixedly connected with
The upside inner face of spring leaf, the mounting platform is equipped with line slideway auxiliary, with original nut and nut seat, design
Cooperate as nut and flange, and flange cooperates again with nut seat cooperation, this structure can effectively correct traditional screw rod peace
Dress mode, makes screw rod during installation, does not spend consideration concentricity, and in the other end of nut seat, exist to solve screw rod itself
Axial gap is generated with feed screw nut after processing, we increase profile leaf spring in the rear end of nut seat, and such design makes it
Cable Assembly system, due to the elasticity of spring leaf, eliminates the axial gap of screw rod itself when moving forward and backward.
3. beneficial effect
Compared with the prior art, the present invention has the advantages that
(1) this programme, which passes through, is arranged dedicated pay off rack, annealing furnace, descaling bath, tin furnace, crosses wire carrier combination admission machine,
Production glass-coated microwire can be made no longer to become so troublesome, user only needs as conventional types, wire rod is passed through one by one whole
In production line, equipment can carry out annealing process, tin plating technique automatically, and can making the grade, beautiful high speed by all processing
Wire rod afterwards plays disk in rolls, solves in current wire rod industry, can not batches of production glass-coated microwire scarce limit, can making the grade, height
The batches of of speed produces glass-coated microwire.
(2) crimping lever apparatus includes line pressing rod baffle, and the surface of line pressing rod baffle is provided with line pressing rod, the upper end of line pressing rod
It is provided with handle, the lower end of line pressing rod is arranged live conductor insulator, is socketed with optical axis in line pressing rod, passes through screw thread in line pressing rod baffle
It is connected with line pressing rod baffle standing screw, the lower end of line pressing rod baffle standing screw is fixedly connected with screw rod fixed block, the device
Design change existing traditional line pressing rod and can not or be inconvenient to the problem of adjusting whole height, allow to integrally-regulated height
It is low, and can guarantee that the depth in each line indentation tin pot is consistent, and the angle for entering eye mould is consistent, reach tin plating equal
Even, effect is beautiful, the appearance of such cord grip, effectively raises product qualification rate, drops bottom cost, saves the time.
(3) barrel type eye mask fixation device includes tin pot, and the upper end of tin pot is fixedly connected with upper and lower, left and right adjusting bar, on
Under, the surface of left and right adjusting bar be fixedly connected with angle adjustment plate, gun barrel fixed block is provided in angle adjustment plate, gun barrel is fixed
Gun barrel is fixedly connected in block, the upper end of gun barrel is fixedly connected with gun barrel cover board, and the left end of gun barrel is fixedly connected with eye mask and fixes
Fixture, upper and lower, the adjustable horizontal and vertical direction of left and right adjusting bar position, thus the position of adjusting barrel.
(4) servo take-up includes winding displacement motor base and mounting platform, and the upper end face of winding displacement motor base is fixedly connected
There is winding displacement motor, the back end outer surface of winding displacement motor is fixedly connected with servo motor seat, and servo motor seating face is equipped with servo
Motor, the front side internal end surface of mounting platform are fixedly connected with self-aligning bearing, and the inner surface of self-aligning bearing is fixedly connected with rolling
Ballscrew, the lower surface of winding displacement motor base are equipped with bottom plate, and it is solid to be fixedly connected with center for outer surface at the bottom plate of winding displacement motor base
Determine block, traditional equipment generally uses common deep groove ball bearing, and this structure, using self-aligning bearing, its purpose is to prevent
Rear end screw rod fixing seat is inaccurate because processing, and makes the phenomenon of screw rod bias.
(5) the front side outer surface of ball screw has been connected through a screw thread feed screw nut, outer surface at the center of ball screw
First flange, nut seat and second flange be installed, the rear end surface of nut seat is fixedly connected with spring leaf, mounting platform it is upper
Side inner face is equipped with line slideway auxiliary, with original nut and nut seat, is designed to nut and flange cooperates, and method
Blue to cooperate again with nut seat cooperation, this structure can effectively correct traditional screw rod mounting means, make screw rod during installation, no
Consideration concentricity is spent, and in the other end of nut seat, it is generated axially with feed screw nut after processing to solve screw rod itself
Gap, we increase profile leaf spring in the rear end of nut seat, and such design makes its Cable Assembly system when moving forward and backward, by
In the elasticity of spring leaf, the axial gap of screw rod itself is eliminated.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention；
Fig. 2 is pay off rack front view of the invention；
Fig. 3 is annealing furnace front view of the invention；
Fig. 4 is annealing furnace top view of the invention；
Fig. 5 is descaling bath front view of the invention；
Fig. 6 is tin furnace front view of the invention；
Fig. 7 is paying out machine front view of the invention；
Fig. 8 is line pressing rod structure drawing of device of the invention；
Fig. 9 is the fixed device figure of barrel type eye mask of the invention；
Figure 10 is servo take-up structure chart of the invention.
Figure label explanation:
1 pay off rack, 11 spools, 12 first wire carrier, 13 excessively are crossed line pigtail, 14 breaking line preventive partitions, 15 pigtails and are fixed
Plate, 16 headlamps, 2 annealing furnaces, 21 racks, 22 outer gallbladders, 23 liners, 24 steam engines, 25 first electrothermal tubes, 26 sensing rod for temperature, 27 are moved back
Fire tube, 28 dust covers, 29 transfer guide wheels, 3 descaling baths, 31 pickling truss, 32 blowers, 33 magnetic eyes, 34 pickling groove bodies, 35 maos
Felt, 4 tin furnaces, 41 tin furnace racks, 42 tin furnace outer flap, 43 tin pots, 44 second electrothermal tubes, 45 crimping lever apparatus, 451 crimping pole spacings
Plate, 452 line pressing rods, 453 handles, 454 crimping insulators, 455 optical axises, 456 line pressing rod baffle standing screws, 457 screw rod fixed blocks,
46 barrel type eye masks fix device, about 461, left and right adjusting bar, 462 angle adjustment plates, 463 eye mask stationary fixtures, 464 gun barrels
Wire carrier group, 6 admission machines, 61 receipts scrap wire control panels, 62 receipts are crossed in fixed block, 465 gun barrel cover boards, 466 gun barrels, 467 tin pots, 5
Scrap wire motor controls touch screen panel in 63, controls touch screen, 65 gear line acrylic plates, 66 gear line acryl fixed blocks, 67 meters in 64
Rice guide wheel, 68 bulkhead brackets, 69 metering guide wheel fixed blocks, 610 bakelite partitions, 611 rotating dogs, 612 cross wire carrier fixed plates,
It watches 613 second wire carrier, 14 servo take-ups, 615 winding displacement motors, 616 winding displacement motor bases, 617 servo motor seats, 618 excessively
Take motor, 619 self-aligning bearings, 620 ball screws, 621 center fixed blocks, 622 feed screw nuts, 623 first flanges, 624 nuts
Seat, 625 spring leafs, 626 second flanges, 627 bottom plates, 628 mounting platforms, 629 line slideway auxiliaries.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description；Obviously, described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments, is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Embodiment 1:
Fig. 1-10, a kind of glass-coated microwire annealing tin-plating machine production line, including pay off rack 1 are please referred to, Fig. 1-7, unwrapping wire are please referred to
The lower end of frame 1 is provided with pedestal, and the upper end of pedestal has been respectively fixedly connected with annealing furnace 2, descaling bath 3, tin furnace 4, has crossed wire carrier group 5
With admission machine 6；
Spool 11 is provided on pay off rack 1, the surface of pay off rack 1 is provided with first and crosses wire carrier 12, the surface of pay off rack 1
It is provided with pigtail fixed plate 15, pigtail, which is crossed on line plate 15, was provided with line pigtail 13, was provided with breaking line preventive in pay off rack 1
Partition 14 is provided with headlamp 16, traditional pay off rack, usually according to the head number of equipment, on pay off rack both sides on pay off rack 1
The spool of each half, such unwrapping wire mode can make copper wire past to production when passing through wire carrier, then summarizing to forefront from spool
The male character types in Chinese operas, usu. referring tov the bearded character degree, since wire rod generates angle generation friction and breaks, and must have change in new unwrapping wire mode, can make every
One line all enters annealing furnace with straight line pattern, and new pay off rack unwrapping wire principle is that each spool 11 is arranged by 1 font
Column, line directly pulls wire-crossing wheel from spool 11, then enters annealing furnace 2 by the guide wheel of 1 forefront of pay off rack, and traditional puts
Ray mode and novel unwrapping wire mode, are complete two different structures, and Straight alignment mode makes copper wire from pay off rack 1
By when, hardly there is the phenomenon that breaks in not big friction, outlet, and spool 11 is fixed on pay off rack 1 by user, so
Afterwards, wire rod is pulled in first to cross in wire carrier 12, then sequentially passed through line pigtail 13, the pigtail 13 of right end from the graph
Since wire rod passes through place be all straight line pattern into annealing furnace 2, thus solve glass-coated microwire in pay off rack 1 by when
Angle problem.
Annealing furnace 2 includes rack 21, and the upper end of rack 21 is provided with outer gallbladder 22, liner 23, outer gallbladder are provided in outer gallbladder 22
23 upper end is provided with steam engine 24, and the first electrothermal tube 25 is provided in liner 23, is provided with sensing rod for temperature 26, liner in liner 23
Annealing pipe 27 is provided in 23, the right end of outer gallbladder 22 is provided with dust cover 28, and the right end of dust cover 28 is provided with transfer guide wheel 29,
Outer gallbladder 22 is welded in rack 21, then, after then making liner 23, outer 22 the inside of gallbladder is placed in, finally closes into
One entirety is entered, at this point, due to the electricity in annealing furnace 2 after copper wire comes out from pay off rack 1 by the annealing pipe 27 of annealing furnace 2
Heat pipe is in febrile state, therefore the condition of high temperature is in annealing furnace 2, when making copper wire by annealing furnace 2, is in heated condition,
To reach the due expansion force of copper wire, and copper wire aoxidizes in heating in order to prevent at this time, because online above annealing furnace 2
Steam engine 24 is installed, this equipment is external equipment, its main function is to enter steam in annealing pipe 27 by pipeline, makes institute
In full steam condition inside some annealing pipes 27, a sightless vacuum is formed, by copper wire envelope among steam, this
Sample just makes copper wire in air exclusion, keeps copper wire not oxidized in annealing process, and annealing furnace 2 is that copper wire is carried out annealing process
Processing, is mesh to make wire rod have certain expansion force (i.e. drawing force), concrete operating principle is: liner 23 uses 201
Then (stainless steel) plate is seamlessly connected again with the weldering of argon fluorine by accurate bending and molding, after entire shell is welded, then is welded
Internal support plate is connect to reinforce the shell of liner 23, and the height of support plate and number of aperture then guarantee heat flow, support plate
On hole count, traditional hole count, typically according to according to head number come aperture, such as: 40, then aperture 40 or 42, still, warp
40 boiler tubes are crossed behind 40 holes, both sides respectively only have 1 hole, and such design makes to generate electricity heat pipe after fever, and heat can not
It is uniformly wealthy to be dispersed in inside liner 23, and newly-designed support plate, other than guaranteeing the hole count of top news, every side has stayed two
Hole according to the length of support plate, has increased 4-5 hole, has kept heat quick on the supporting plate, uniformly wealthy to scatter, support plate
Quantity is calculated according to the physical length of liner, finally, upper sealing plate seamless welding will be pushed up, entire liner 23 is made to form a full envelope
Closure makes its heat preservation that can accomplish long-time heat preservation, is saved on the energy to user, and in order to reach the fever of standard
Amount makes the expansion force of wire rod obtain the control of standard, when design, be calculated analytically out the distance between each electrothermal tube and
Highly, its total quantity is calculated again, technical requirements needed for the wire rod of user's difference line footpath can be reached with its determining general power,
It is secondary, it is contemplated that user when in use, in order to accurately measure its liner 23 accurate temperature at work, divides in 23 two sides of liner
She Ji there be temperature detector mounting hole, temperature sensing device is very sensitive, accurately sees temperature when looking into its work, and its numerical value is existed
It is fed back on control cabinet, measurement error is at positive and negative 1 degree.Secondly, in the inner support plate of liner 23, the heat flow of both sides design
Hole recycles heat effectively by this hole, has accomplished that the temperature of entire liner 23 solves picture always unanimously
Traditional liner is being set because of the non-uniform problem of heat caused by without this scheme, and in view of electrothermal tube is because of the problem of expanding with heat and contract with cold
When counting the width of liner 23, unlike traditional liner, designed in the method for estimation, but calculating Jing Guo a system,
It obtains the shift value of electrothermal tube, then come the width that determines liner 23, makes it during fever, be displaced in any case, have
Enough distances prevent electrothermal tube from bumping against with liner 23 and damaging electrothermal tube again, so that the service life of electrothermal tube is improved,
After entire liner 23 is made, the inside of outer gallbladder 22 is placed into, last welded closure responds energy conservation and environmental protection to save electric energy,
On the power and type selecting of electrothermal tube, its power is calculated by a system data, so that the whole heating power of electrothermal tube
The demand of user is all reached, trendy liner 23 designs, and compares every production line with tradition, saves electricity and saves 15%-
30%, the design of this structure produces the promotion of matter for the annealing process of wire rod, and in terms of its energy conservation, even more some is very big
Leap；
Descaling bath 3 includes pickling truss 31, and the upper end of pickling truss 31 is provided with blower 32, is provided in blower 32
Magnetic eye 33, the upper end of pickling truss 31 are fixedly connected with pickling groove body 34, and the outside of pickling groove body 34 is enclosed with felt 35,
Bilateral blowing device is increased in the front end of descaling bath 3, this device working principle is by the wind of blower by blower 32 two
End face allows wind to enter in air hose, then blows dry and comfortable on wire rod, enabling wire rod guarantee, then passes through the felt 35 on descaling bath 3
Wire rod is wiped, pickling processes is carried out, then enters back into tin furnace 4 and carry out last one of processing technology；
Tin furnace 4 includes tin furnace rack 41, and the upper end of tin furnace rack 41 is fixedly connected with tin furnace outer flap 42, tin furnace outer flap
It is provided with tin pot 43 on 42, the second electrothermal tube 44 is installed in tin pot 43, the upper end of tin furnace outer flap 42 is fixedly connected with live conductor
Lever apparatus 45, the upper end of tin furnace outer flap 42 are fixedly connected with the fixed device 46 of barrel type eye mask, and the effect of tin furnace 4 is by copper wire
Surface carry out tin plating or other raw material process, component part is pedestal by tin furnace rack 41, is responsible for the fixation of whole device
And installation, then by tin furnace outer flap 42 and welding machine frame, then tin pot 43 is fixed on the top of tin furnace outer flap 42, it then will pressure
Line bar device 45 and the fixed device 46 of barrel type eye mask are mounted on tin pot 43, finally, electrothermal tube is passed through below tin pot 43
Entire board makes its heat-generating pipe close to 43 bottom surface of tin pot, and heat is passed in tin pot 43, and tin is dissolved for Xi Shui, keeps wire rod logical
Tin can be adhered on surface when crossing tin pot 43.
Admission machine 6 includes receiving scrap wire control panel 61, receives the fixation of scrap wire control panel 61 and is embedded in admission machine ontology, machine
The surface of frame, which is fixedly connected with, receives scrap wire motor 62, and fixed interlocking has middle control touch screen panel 63, middle control touch screen panel in rack
Middle control touch screen 64 is provided in plate 63, it, only need to be by required product parameters each when operator is when operating equipment
(after also can be set one, USB flash disk is copied on other axis servomotors) is set on a independent axis servomotor, machine can start
Work, when axis a certain in equipment is produced to full axis, this axis is automatically stopped, and warning light is started to work, at this point, can prompt on screen
Staff changes sky axis, is and does not need as traditional machine, and operator is manually pressed by stop key, makes the complete work of machine
Make, then carry out changing axis, admission machine can be controlled by hollow touch screen 4, the surface of rack is provided with gear line acryl
Plate 65, the lower end of gear line acrylic plate 65 are provided with gear line acryl fixed block 66, and the lower end of gear line acryl fixed block 66 is solid
Surely it is connected with metering guide wheel fixed block 69, metering guide wheel 67, metering guide wheel fixed block 69 are installed on metering guide wheel fixed block 69
On wire carrier fixed plate 612 was installed, the surface of rack is equipped with bulkhead bracket 68 by screw, installs on bulkhead bracket 68
There is bakelite partition 610, crosses in wire carrier fixed plate 612 and wire carrier 613 was installed, pass through screw thread in metering guide wheel fixed plate 69
It is connected with rotating dog 611, the surface of rack is fixedly connected with servo take-up 614, screw is installed on metering guide wheel 67, and
Incuded with photoelectric sensor, this guide wheel per revolution is a perimeter, is calculated automatically by photoelectric sensor, and will
Calculated result is fed back in PLC, then is shown on touch screen 64 from controlling in control, to facilitate user to carry out wire rod rice number core
Quasi- has been connected through a screw thread rotating dog 611 in metering guide wheel fixed plate 69, on crossing wire carrier fixed plate 612, is provided with waist type
Hole is mesh that user carries out up and down adjustment for convenience, if user is in use, feels the tension of wire rod too greatly or too
It is small, adjusting may not be all shut down, guide wheel is attached by guide wheel fixed plate, has deep groove ball bearing in guide wheel interior design, is protected
It is more smooth in rotation to demonstrate,prove guide wheel, and in order to solve the habit problem of part user, user, can be with if necessary to adjust the angle
Angle is adjusted in the screw directly unscrewed above pin, solves because the selection of guide wheel material is unreasonable, scratches guide wheel by wire rod,
Or situation all is scrapped, the surface of rack is fixedly connected with servo take-up 614, using servo motor power, then passes through PLC
System combines control, reduces the failure rate of equipment, and automation centring adjusts function, significantly slowed down operator's
Adjusting machine time, accurate signal return feedback function, and equipment is made really to have accomplished to point to return, and the state stopped to point changes
There are take-up head and the tail shapes due to mechanical transmission mode with equipment for the accurate control that traditional ordinary three-phase synchronous is unable to reach
At arc-shaped, make product finally underproof problem.
Referring to Fig. 8, crimping lever apparatus 45 includes line pressing rod baffle 451, live conductor is arranged in the surface of line pressing rod baffle 451
Bar 452, the upper end of line pressing rod 452 are provided with handle 453, and live conductor insulator 454, line pressing rod 452 is arranged in the lower end of line pressing rod 452
It is inside socketed with optical axis 455, live conductor pole spacing plate standing screw 456, line pressing rod baffle are connected through a screw thread in line pressing rod baffle 451
The lower end of standing screw 456 is fixedly connected with screw rod fixed block 457, and the design of the device changes existing traditional line pressing rod 452
It can not or be inconvenient to the problem of adjusting whole height, allow to integrally-regulated height, and can guarantee each line pressure
The depth entered in tin pot 47 is consistent, and the angle for entering eye mould is consistent, has reached tin plating uniform, and effect is beautiful, such crimping dress
The appearance set effectively raises product qualification rate, drops bottom cost, saves the time, newly-designed cord grip, in crimping pole spacing
It is different according to type head number in the exterior design of plate 451, process the locating slot of corresponding head number, this slot and 452 shape of line pressing rod
At slide fit, it is fast and accurately fixed and positioned in assembly not only to enable line pressing rod 452 for this design, and because of tension shape
When at margin angle, due to closing existing tolerance fit, it is set not generate dislocation when rotated, in addition, the two of line pressing rod baffle 451
A fixing end, is designed to annular groove, and upper lower nut fixed form can be adjusted effectively and be cooperated with the center of other components, separately
In the fixed form of external line pressing rod 452, changes previous screw rod and fix, fixed using accurate optical axis, line pressing rod 452 is made to exist
When rotating by tension, line pressing rod 452 will not be scratched because the outer tooth of screw rod rubs, since 452 quantity of line pressing rod is more, at this point, weight
The increase of amount can make optical axis sink, therefore on line pressing rod baffle 451, as needed, increase corresponding optical axis fixed plate,
The intensity of 452 fixed optical axis 455 of line pressing rod is substantially improved.It will not be deformed because of weight issue, in the lower section of line pressing rod 452,
Using the insulator of completely new porcelain, interior smooth fillet guarantees that line pressing rod 452 in crimping, will not scratch wire rod.Line pressing rod 452
Top, replaced at any time for convenience of operator, increase the handle 453 of bakelite matter, make operator when taking, will not be because of tin furnace
4 hyperthermal injury is in one's hands.
Referring to Fig. 9, the fixed device 46 of barrel type eye mask includes tin pot 467, the upper end of tin pot 467 is fixedly connected with
Under, left and right adjusting bar 461, up and down, the surface of left and right adjusting bar 461 be fixedly connected with angle adjustment plate 462, angle adjustment plate
It is provided with gun barrel fixed block 464 in 462, gun barrel 466 is fixedly connected in gun barrel fixed block 464, the upper end of gun barrel 466 is fixed to be connected
Be connected to gun barrel cover board 465, the left end of gun barrel 466 is fixedly connected with eye mask stationary fixture 463, up and down, left and right adjusting bar 461 can be with
The position in horizontal and vertical direction is adjusted, thus the position of adjusting barrel 466.
Referring to Fig. 10, servo take-up 614 includes winding displacement motor base 616 and mounting platform 628, winding displacement motor base
616 upper end face is fixedly connected with winding displacement motor 615, and the back end outer surface of winding displacement motor 615 is fixedly connected with servo motor
Seat 617,617 surface of servo motor seat is equipped with servo motor 618, and the front side internal end surface of mounting platform 628 is fixedly connected with
Self-aligning bearing 619, the inner surface of self-aligning bearing 619 are fixedly connected with ball screw 620, the lower surface of winding displacement motor base 616
Bottom plate 627 is installed, outer surface is fixedly connected with center fixed block 621, traditional equipment at the bottom plate 627 of winding displacement motor base 616
Generally use common deep groove ball bearing, and this structure using self-aligning bearing 619, its purpose is to prevent rear end screw rod solid
Reservation is inaccurate because processing, and makes the phenomenon of screw rod bias, the front side outer surface of ball screw 620 has been connected through a screw thread feed screw nut
622, outer surface is equipped with first flange 623, nut seat 624 and second flange 626, nut seat at the center of ball screw 620
624 rear end surface is fixedly connected with spring leaf 625, and the upside inner face of mounting platform 628 is equipped with line slideway auxiliary 629, by
The cooperation of nut and nut seat originally, is designed to nut and flange cooperates, and flange cooperates again with the cooperation of nut seat 624,
This structure can effectively correct traditional screw rod mounting means, make screw rod during installation, not spend consideration concentricity, and in spiral shell
The other end of base 624 generates axial gap with feed screw nut after processing to solve screw rod itself, we are in nut seat
624 rear end increases profile leaf spring, and such design makes its Cable Assembly system when moving forward and backward, due to the bullet of spring leaf 625
Property, the axial gap of screw rod itself is eliminated, and do not cooperate with nut seat 624 to solve feed screw nut, make to bring out thereafter
Existing airbreak state, its rear end is increased flange by us, this flange and nut seat 624 cooperate, then is cooperated with feed screw nut,
Such effect is that not only solving spring leaf 625 can not fix, and also certainly solve screw rod causes to connect because exposed
Contacting surface is few and produces the centrifugal force of the heart, due to considering the inconsistent problem of mounting plane and 624 center of nut seat above guide rail, we
In design, increase a center fixed block 621, this accessory can improvement, not only can solve the mounting surface of nut seat 624 with
Guide rail slide block mounting surface height is inconsistent to cause Cable Assembly system to generate the phenomena such as torsion, card during exercise, also improves because of contact surface
Out of plumb and the concentricity issues generated.In the rear end of screw rod, traditional equipment generally uses common deep groove ball bearing, and this structure
Make screw rod is eccentric to show its purpose is to prevent rear end screw rod fixing seat inaccurate because processing using self-aligning bearing 619
Picture.And in terms of maintenance, this nested structure is also quite advantageous, if damage occurs in some part, can directly tear open
Except this part, changed again without all splitting out a whole set of Cable Assembly system one by one, so that the person's of being convenient to use later period sets
Standby maintenance and interchangeability of parts.The design has really accomplished the design of high-tech, and the assembly of zero technology, the design's goes out
It is existing, it thoroughly solves the problems, such as to cause product bad because generating error in tradition machinery principle and processing, makes the row of glass-coated microwire
Line mass is significantly promoted.
When the device is in use, spool 11 is fixed on pay off rack 1 by user, then, wire rod is pulled in the first line excessively and is led
In wheel 12, then line pigtail 13 was sequentially passed through, the pigtail of right end from the graph enters annealing furnace 2, since wire rod leads to
Cross place, be all straight line pattern, thus solve glass-coated microwire in pay off rack 1 by when angle problem；When wire rod passes through unwrapping wire
When frame 1 enters annealing furnace 2, since traditional 2 structure of annealing furnace is that point of incoming cables is high, outlet is low, therefore will appear again one big
The mode of traditional mould is cancelled at angle bottom, to solve this problem, newly-designed annealing furnace 2, its inlet wire and outlet centre distance is
It is consistent, so that wire rod, directly in a linear fashion by annealing pipe 27, it is cooling is entered sink from outlet from pay off rack 1；Copper wire
It is to make wire rod will not be with direct turning with increasing this group of guide wheel its mesh into the guide wheel group in exit out after annealing pipe 27
Into washing acid tank 3, but by the rotation of guide wheel, and wire rod be enter descaling bath 3 by the way that the circular arc of guide wheel bottom of trench is tangent, though
So there is certain angle, still, it therefore is not in broken string phenomenon that it, which is rotated by guide wheel, through overtesting, this structure
Annealing furnace 2, not only solving the problems, such as glass-coated microwire, there can be no wide-angles, have equally reached annealing effect, in wire rod completely from moving back
After stove 2 passes through, just enter and wash acid tank 3, this mechanism is relatively easy, and main function is a small amount of hydrochloric acid for adhering to wire surface
Ingredient washes.
Wire rod by one system of upper category example equipment carry out processing technology after, can to product line carry out take-up work, take-up its
Refer to mesh that popular wording is exactly clot receiving is formed above the line automatic on-line axis 11 that pay off rack 1 is released.
Easy manufacture craft, not only increases processing benefit, reduces the processing cost of raw material, and designing
Cheng Zhong has carried out force analysis to the rack of admission machine 6, feasibility analysis makes the whole knot of equipment using the convenience of software
Structure is firmer, beautiful.
Intelligentized operation panel more alleviates the burden of operator in actual use, was producing equipment
Cheng Zhong, dynamic observes the current productivity effect state of equipment at any time, and it is aobvious to have carried out full dynamic to the take-up speed of each axis
Show, increases wire-rewinding motor intelligent trouble and exclude function, just each axis all has the function of to exclude electronic failure automatically.
Totally enclosed type, more seem modernization, intelligence, more makes operator in use, without going again
Security risk caused by the mechanical device of operation equipment, largely reduces the sudden hurt accident of operator.Rack
The improvement of shape, in order to realize intelligent, automation, is it so that traditional gear type linear motion be become no longer rationally
It is designed as high-accuracy line slide rail transmission, the aesthetics of wire rod class product and the qualification rate of product is greatly improved, and is received
The entire core of line machine, be institute's take-up material whether standard, it is beautiful, therefore have to the Cable Assembly system of entire admission machine stringent
Mechanical action requires and matching requirements.
The foregoing is intended to be a preferred embodiment of the present invention；But scope of protection of the present invention is not limited thereto.
Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
It improves design and is subject to equivalent substitution or change, should be covered by the scope of protection of the present invention.
Claims (8)
1. a kind of glass-coated microwire annealing tin-plating machine production line, including pay off rack (1), it is characterised in that: the lower end of the pay off rack (1)
It is provided with pedestal, the upper end of the pedestal has been respectively fixedly connected with annealing furnace (2), descaling bath (3), tin furnace (4), has crossed wire carrier group
(5) and admission machine (6)；
It being provided with spool (11) on the pay off rack (1), the surface of the pay off rack (1) is provided with first and crosses wire carrier (12),
The surface of the pay off rack (1) is provided with pigtail fixed plate (15), and the pigtail is crossed on line plate (15) and was provided with line pig
Tail (13), the pay off rack (1) is interior to be provided with breaking line preventive partition (14), is provided with headlamp (16) on the pay off rack (1)；
The annealing furnace (2) includes rack (21), and the upper end of the rack (21) is provided with outer gallbladder (22), in the outer gallbladder (22)
It is provided with liner (23), the upper end of the outer gallbladder (23) is provided with steam engine (24), and the first electricity is provided in the liner (23)
Heat pipe (25), the liner (23) is interior to be provided with sensing rod for temperature (26), is provided with annealing pipe (27) in the liner (23), described outer
The right end of gallbladder (22) is provided with dust cover (28), and the right end of the dust cover (28) is provided with transfer guide wheel (29).
2. a kind of glass-coated microwire annealing tin-plating machine production line according to claim 1, it is characterised in that: the descaling bath (3)
Including pickling truss (31), the upper end of the pickling truss (31) is provided with blower (32), setting in the blower (32)
Have magnetic eye (33), the upper end of the pickling truss (31) is fixedly connected with pickling groove body (34), the pickling groove body (34)
Outside be enclosed with felt (35).
3. a kind of glass-coated microwire annealing tin-plating machine production line according to claim 1, it is characterised in that: tin furnace (4) packet
Tin furnace rack (41) is included, the upper end of the tin furnace rack (41) is fixedly connected with tin furnace outer flap (42), the tin furnace outer flap
(42) it is provided on tin pot (43), is equipped with the second electrothermal tube (44) in the tin pot (43), the tin furnace outer flap (42)
Upper end is fixedly connected with crimping lever apparatus (45), and the upper end of the tin furnace outer flap (42) is fixedly connected with barrel type eye mask and fixes
Device (46).
4. a kind of glass-coated microwire annealing tin-plating machine production line according to claim 1, it is characterised in that: the admission machine (6)
Including receiving scrap wire control panel (61), receipts scrap wire control panel (61) fixation is embedded in admission machine ontology, the rack
Surface be fixedly connected with and receive scrap wire motor (62), fixed interlocking has a middle control touch screen panel (63) in the rack, it is described in
Middle control touch screen (64) is provided in control touch screen panel (63), the surface of the rack is provided with gear line acrylic plate (65),
The lower end of gear line acrylic plate (65) is provided with gear line acryl fixed block (66), the gear line acryl fixed block (66)
Lower end be fixedly connected with metering guide wheel fixed block (69), metering guide wheel is installed on the metering guide wheel fixed block (69)
(67), wire carrier fixed plate (612) were installed on the metering guide wheel fixed block (69), the surface of the rack passes through screw
It is equipped with bulkhead bracket (68), is equipped with bakelite partition (610) on the bulkhead bracket (68), it is described to cross wire carrier fixed plate
(612) it was equipped on wire carrier (613), and had been connected through a screw thread rotating dog (611) on the metering guide wheel fixed plate (69),
The surface of the rack is fixedly connected with servo take-up (614).
5. a kind of glass-coated microwire annealing tin-plating machine production line according to claim 3, it is characterised in that: the crimping lever apparatus
It (45) include line pressing rod baffle (451), the surface of the line pressing rod baffle (451) is provided with line pressing rod (452), the line pressing rod
(452) upper end is provided with handle (453), and live conductor insulator (454) are arranged in the lower end of the line pressing rod (452), the crimping
It is socketed with optical axis (455) in bar (452), the fixed spiral shell of live conductor pole spacing plate is connected through a screw thread in the line pressing rod baffle (451)
The lower end of bar (456), the line pressing rod baffle standing screw (456) is fixedly connected with screw rod fixed block (457).
6. a kind of glass-coated microwire annealing tin-plating machine production line according to claim 3, it is characterised in that: the barrel type eye mask
Fixation device (46) includes tin pot (467), and the upper end of the tin pot (467) is fixedly connected with upper and lower, left and right adjusting bar (461),
Upper and lower, left and right adjusting bar (461) the surface is fixedly connected with angle adjustment plate (462), in the angle adjustment plate (462)
It is provided with gun barrel fixed block (464), is fixedly connected with gun barrel (466) in the gun barrel fixed block (464), the gun barrel (466)
Upper end be fixedly connected with gun barrel cover board (465), the left end of the gun barrel (466) is fixedly connected with eye mask stationary fixture (463).
7. a kind of glass-coated microwire annealing tin-plating machine production line according to claim 4, it is characterised in that: the servo take-up dress
Setting (614) includes winding displacement motor base (616) and mounting platform (628), and the upper end face of the winding displacement motor base (616) is fixed to be connected
It is connected to winding displacement motor (615), the back end outer surface of the winding displacement motor (615) is fixedly connected with servo motor seat (617), described
Servo motor seat (617) surface is equipped with servo motor (618), and the front side internal end surface of the mounting platform (628) is fixed to be connected
It is connected to self-aligning bearing (619), the inner surface of the self-aligning bearing (619) is fixedly connected with ball screw (620), the winding displacement
The lower surface of motor base (616) is equipped with bottom plate (627), and outer surface is fixed at the bottom plate (627) of the winding displacement motor base (616)
It is connected with center fixed block (621).
8. a kind of glass-coated microwire annealing tin-plating machine production line according to claim 7, it is characterised in that: the ball screw
(620) front side outer surface has been connected through a screw thread feed screw nut (622), outer surface at the center of the ball screw (620)
First flange (623), nut seat (624) and second flange (626) are installed, the rear end surface of the nut seat (624) is fixed
It is connected with spring leaf (625), the upside inner face of the mounting platform (628) is equipped with line slideway auxiliary (629).
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| CN201910369588.0A CN109929971B (en) | 2019-05-06 | 2019-05-06 | Production line of micro-wire annealing tinning machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910369588.0A CN109929971B (en) | 2019-05-06 | 2019-05-06 | Production line of micro-wire annealing tinning machine |
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| CN109929971B CN109929971B (en) | 2024-05-03 |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112251703A (en) * | 2020-09-30 | 2021-01-22 | 德清县欣琪电子有限公司 | Copper wire tinning method |
| CN112251702A (en) * | 2020-09-30 | 2021-01-22 | 德清县欣琪电子有限公司 | Copper wire tinning machine |
| CN112251701A (en) * | 2020-09-30 | 2021-01-22 | 德清县欣琪电子有限公司 | Liquid storage tank |
| CN112376010A (en) * | 2020-09-30 | 2021-02-19 | 德清县欣琪电子有限公司 | Go out work or material rest and copper line tinning stack thereof |
| CN112376009A (en) * | 2020-09-30 | 2021-02-19 | 德清县欣琪电子有限公司 | Copper wire tinning device and system capable of adjusting discharging angle |
| CN113934187A (en) * | 2021-10-14 | 2022-01-14 | 鹰潭毅鹏智能科技有限公司 | Remote control system, method and device for annealing tinning machine and storage medium |
| CN115558911A (en) * | 2022-11-07 | 2023-01-03 | 江苏富川机电有限公司 | Annealing tinning machine for micro-wires |
| CN117831837A (en) * | 2024-03-01 | 2024-04-05 | 云南百冠电线电缆有限公司 | Anti-creeping separable double-layer insulated wire with tin-plated copper conductor and processing technology |
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| CN112251703A (en) * | 2020-09-30 | 2021-01-22 | 德清县欣琪电子有限公司 | Copper wire tinning method |
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| CN112376010A (en) * | 2020-09-30 | 2021-02-19 | 德清县欣琪电子有限公司 | Go out work or material rest and copper line tinning stack thereof |
| CN112376009A (en) * | 2020-09-30 | 2021-02-19 | 德清县欣琪电子有限公司 | Copper wire tinning device and system capable of adjusting discharging angle |
| CN113934187A (en) * | 2021-10-14 | 2022-01-14 | 鹰潭毅鹏智能科技有限公司 | Remote control system, method and device for annealing tinning machine and storage medium |
| CN115558911A (en) * | 2022-11-07 | 2023-01-03 | 江苏富川机电有限公司 | Annealing tinning machine for micro-wires |
| CN115558911B (en) * | 2022-11-07 | 2023-07-25 | 江苏富川机电有限公司 | Micro-wire annealing tinning machine |
| CN117831837A (en) * | 2024-03-01 | 2024-04-05 | 云南百冠电线电缆有限公司 | Anti-creeping separable double-layer insulated wire with tin-plated copper conductor and processing technology |
| CN117831837B (en) * | 2024-03-01 | 2024-05-24 | 云南百冠电线电缆有限公司 | Anti-creeping separable double-layer insulated wire with tin-plated copper conductor and processing technology |
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