CN109923147A - The manufacturing method of poly(aryl ether ketone) - Google Patents

The manufacturing method of poly(aryl ether ketone) Download PDF

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Publication number
CN109923147A
CN109923147A CN201880002472.7A CN201880002472A CN109923147A CN 109923147 A CN109923147 A CN 109923147A CN 201880002472 A CN201880002472 A CN 201880002472A CN 109923147 A CN109923147 A CN 109923147A
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manufacturing
polycondensation
poly
ether ketone
aryl ether
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CN109923147B (en
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坂部宏
铃木翼天
若松明子
铃木贤司
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Kureha Corp
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Kureha Corp
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/34Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives
    • C08G65/38Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives derived from phenols
    • C08G65/40Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives derived from phenols from phenols (I) and other compounds (II), e.g. OH-Ar-OH + X-Ar-X, where X is halogen atom, i.e. leaving group
    • C08G65/4012Other compound (II) containing a ketone group, e.g. X-Ar-C(=O)-Ar-X for polyetherketones
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/34Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives
    • C08G65/38Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives derived from phenols
    • C08G65/40Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives derived from phenols from phenols (I) and other compounds (II), e.g. OH-Ar-OH + X-Ar-X, where X is halogen atom, i.e. leaving group
    • C08G65/4093Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives derived from phenols from phenols (I) and other compounds (II), e.g. OH-Ar-OH + X-Ar-X, where X is halogen atom, i.e. leaving group characterised by the process or apparatus used
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/34Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives
    • C08G65/46Post-polymerisation treatment, e.g. recovery, purification, drying
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/34Heterocyclic compounds having nitrogen in the ring
    • C08K5/3412Heterocyclic compounds having nitrogen in the ring having one nitrogen atom in the ring
    • C08K5/3415Five-membered rings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049Controlling or regulating processes
    • B01J2219/00051Controlling the temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049Controlling or regulating processes
    • B01J2219/00162Controlling or regulating processes controlling the pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00274Sequential or parallel reactions; Apparatus and devices for combinatorial chemistry or for making arrays; Chemical library technology
    • B01J2219/00718Type of compounds synthesised
    • B01J2219/0072Organic compounds
    • B01J2219/00736Non-biologic macromolecules, e.g. polymeric compounds

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Polyethers (AREA)

Abstract

The present invention provides a kind of method of poly(aryl ether ketone) that can steadily manufacture degree of polymerization height and can be easy to recycling.It is set as including the polycondensation step for carrying out desalination polycondensation in reaction solution;And after terminating desalination polycondensation, the manufacturing method of the poly(aryl ether ketone) of cooling process is carried out to reaction mixture.At this point, polycondensation step carries out in hydrophilic solvent, under elevated pressure, the polymerization temperature in polycondensation step is set as the boiling point under the normal pressure of hydrophilic solvent or more.In addition, relative to 100 mass parts of hydrophilic solvent, in terms of monomer conversion, the content of the polymer in reaction mixture when the cooling of cooling process is set as 1 mass parts or more, 50 below the mass.

Description

The manufacturing method of poly(aryl ether ketone)
Technical field
The present invention relates to a kind of manufacturing methods of poly(aryl ether ketone).
Background technique
Poly(aryl ether ketone) (hereinafter also referred to as " PAEK ") is industrially generally manufactured by desalination condensation methods.It is de- at this In salt condensation methods, generally use diphenyl sulphone (DPS) as solvent.However, diphenyl sulphone (DPS) is solid state at room temperature.Accordingly, there exist by taking off The problem of reaction mixture that salt polycondensation obtains solidifies at room temperature.Moreover, diphenyl sulphone (DPS) is water-insoluble.Accordingly, there exist be difficult to The problem of by the PAEK obtained by desalination condensation methods purification and recycling design.
Therefore, in order to solve the problems, various manufacturing methods are developed so far.For example, in patent document 1 In, disclose a kind of use at normal temperature for liquid and as the n-methyl-2-pyrrolidone of hydrophilic solvent (NMP) conduct The manufacturing method of the crystallinity polyethers of reaction dissolvent.
In addition, in patent document 2, disclose a kind of hydrophilic organic amide solvent by using NMP etc and The method for obtaining the PAEK of high molecular weight.
In addition, in patent document 3, disclose a kind of by view of can not be steady in method disclosed Patent Document 2 Surely on the basis of the PAEK for obtaining high molecular weight, the hydrophilic solvents such as solvent sulfolane and NMP are used as its improvement Mixed solvent and the manufacturing method for manufacturing the polyethers of PAEK.
Existing technical literature
Patent document
Patent document 1: Japanese Laid-Open Patent Publication " Japanese Unexamined Patent Publication 7-138360 bulletin "
Patent document 2:WO2003/050163
Patent document 3: Japanese Laid-Open Patent Publication " Japanese Unexamined Patent Publication 2010-70657 bulletin "
Summary of the invention
Problems to be solved by the invention
However, will lead to reaction mixture in the case where method disclosed in patent document 1 and solidify at room temperature.Cause This, needs to crush the reaction mixture after solidification by pulverizer etc. to recycle PAEK.
In addition, for method disclosed Patent Document 2, desalination polycondensation reaction in the state that polymer is precipitated into Row.However, in method disclosed Patent Document 2, it is difficult to steadily manufacture the polymer of high molecular weight, obtained reaction The concentration of polymer in mixture is low.
In addition, if being cooled down after the reaction, will lead to reaction in the case where method disclosed Patent Document 3 Mixture solidification.Therefore, in this case, it is also required to the reaction mixture after solidifying passing through pulverizer in order to recycle PAEK Etc. being crushed.
The purpose of a scheme of the invention is that degree of polymerization height can steadily be manufactured and can be easy to back by providing one kind The method of the poly(aryl ether ketone) of receipts.
Technical solution
In order to solve the above problems, the manufacturing method of the poly(aryl ether ketone) of a scheme of the invention includes: polycondensation step, Desalination polycondensation is carried out in reaction dissolvent;And cooling process, after terminating desalination polycondensation, in the polycondensation step Obtained reaction mixture is cooled down, and polycondensation step carries out in hydrophilic solvent, under an increased pressure, in polycondensation step Polymerization temperature is the boiling point under the normal pressure of the hydrophilic solvent or more, relative to 100 mass parts of hydrophilic solvent, is changed with monomer Calculate, the content of the polymer in reaction mixture when the cooling of cooling process be 1 mass parts or more 50 below the mass.
Beneficial effect
A scheme according to the present invention can steadily manufacture degree of polymerization height and can be easy to the poly(aryl ether ketone) of recycling.
Specific embodiment
Hereinafter, explaining the manufacturing method of the poly(aryl ether ketone) of an embodiment of the invention in detail (hreinafter referred to as " this manufacturing method ").
Firstly, illustrating the polycondensation step in this manufacturing method.
<polycondensation step>
In this manufacturing method, polycondensation step refers to, the process of desalination polycondensation is carried out in reaction dissolvent.The desalination polycondensation In the presence of alkali metal compound, Aromatic dihalide compound and aromatic dihydroxy compound is set to carry out polycondensation reaction, as a result, It generates poly(aryl ether ketone) (PAEK).
PAEK of the invention is simultaneously not particularly restricted, as long as having by (removing from aromatic compound and should containing arlydene Residue made of two hydrogen atoms of aromatic rings bonding) structure that is constituted with the repetitive unit of carbonyl bond and ehter bond.
It as the concrete example of such PAEK, can enumerate: polyether-ether-ketone (PEEK), polyether-ketone (PEK), polyether ketone ketone (PEKK), polyether ether ketone ketone (PEEKK), polyetherketoneetherketoneketone (PEKEKK).
PAEK can be for example, by Japanese Laid-Open Patent Publication " examined patent publication 61-10486 bulletin ", Japanese Laid-Open Patent Bulletin " Japanese Laid-Open Patent Publication 7-138360 bulletin ", WO2003-050163 bulletin, Japanese Laid-Open Patent Publication " special open 2010- Documented method in No. 70657 bulletins ", Japanese Laid-Open Patent Publication " special table 2014-532109 bulletin " and obtain.
That is, by using Aromatic dihalide compound and aromatic series dihydroxy chemical combination as conventionally known starting monomer Object, in polymer solvent, by the alkali metal of these and the alkalinity for the salt that phenates type can be formed with the aromatic dihydroxy compound Compound, that is, alkali carbonate, alkali metal hydrogencarbonate or alkali metal hydroxide carry out desalination polycondensation together and are made It makes.
As the Aromatic dihalide compound in polycondensation step, such as can be illustrated: 4,4 '-difluoro benzophenones, 4,4 '- Dichloro benzophenone etc., but it is not limited to these.
As the aromatic dihydroxy compound in polycondensation step, such as can be illustrated: 1,3- dihydroxy benzenes (isophthalic two Phenol), Isosorbide-5-Nitrae-dihydroxy benzenes (quinhydrones), 4,4 '-dihydroxybiphenyls (4,4 '-xenol), 4,4 '-dihydroxy terphenyls, 2,6- bis- Hydroxyl naphthalene, Isosorbide-5-Nitrae-dihydroxy naphthlene, 4,4 '-dihydroxydiphenyl ethers, 4,4 '-dihydroxydiphenylsulisomers, 4,4 '-dihydroxy hexichol first Ketone, 4,4 '-tetraphenyl bisphenols etc., but these are not limited to, in addition, the various diphenol such as bisphenol-A can be used Class.
As the alkali metal compound in polycondensation step, the aromatic series dihydroxy that can will be used for polycondensation reaction can be enumerated Compound is converted to the alkali metal compound of alkali metal salt.As such alkali metal compound, such as can enumerate: lithium, sodium, The alkali carbonates such as potassium, rubidium or caesium, alkali metal hydrogencarbonate or alkali metal hydroxide etc..Among those, usually excellent It is selected as the compound of sodium or potassium, furthermore it is preferred that for sodium or the carbonate of potassium.That is, particularly preferably sodium carbonate and potassium carbonate.It needs Illustrate, these alkali metal compounds can not only be used only one kind, but also can according to circumstances and and with two or more, can also be with As mixture.
The alkali metal compound used in polycondensation step from supply, reactivity from the viewpoint of and preferably have it is micro- The solid particulate object of fine grain.Specifically, the average grain diameter of alkali metal compound is 95 μm hereinafter, preferably 5 μm~80 μm, Further preferably 7 μm~60 μm.Particularly preferably 10 μm~30 μm.It should be noted that being averaged in the present embodiment Partial size is the meaning of mass median diameter.The mass median diameter can be used particle analysis and is measured with analytical equipment.
In the present embodiment, it the breaking method of alkali metal compound and is not particularly limited, such as homogenizer can be passed through Or impact grinding etc. is crushed.
In polycondensation step, the usage amount of alkali metal compound is simultaneously not particularly limited, from the viewpoint of economy etc, Relative to 1 equivalent of hydroxyl of aromatic dihydroxy compound, the equivalent of alkali metal compound is preferably 1 or more, 2.5 hereinafter, more Preferably 1.01 or more, 2 hereinafter, further preferably 1.02 or more, 1.5 or less.It should be noted that aromatic series dihydroxy Either object and alkali carbonate are closed, 1 mole is equivalent to 1 equivalent, alkali metal hydrogencarbonate and alkali metal hydroxide Each party, 2 moles are equivalent to 1 equivalent.
In addition, the usage amount of Aromatic dihalide compound and be not particularly limited, from the viewpoint of molecular weight, aromatic series Dihalide is 0.9~1.1, preferably 0.95~1.05 relative to the molar ratio of aromatic dihydroxy compound, more preferably 0.97~1.03, further preferably 0.98~1.02.(polycondensation condition)
Then, illustrate the polycondensation condition in polycondensation step.
In this manufacturing method, polycondensation step carries out under an increased pressure in the hydrophilic solvent as reaction dissolvent.
As the concrete example of the hydrophilic solvent used in polycondensation step, preferred hydrophilic and be at room temperature liquid Solvent.It as such solvent, such as can enumerate: n,N-Dimethylformamide (DMF), N, N- diethylformamide, N, N- The N such as dipropyl formamide, N- dialkylformamide, n,N-dimethylacetamide, N, N- diethyl acetamide, N, N- dipropyl second The N such as amide, N- dialkyl acetamides, n-methyl-2-pyrrolidone (NMP), N- ethyl-2-pyrrolidone, N- propyl -2- pyrroles The N- such as alkanone, n-cyclohexyl-2-pyrrolidone alkyl -2-Pyrrolidone, N, N '-dimethyl imidazolone, N, N '-diethyl miaow Oxazoline ketone, N, N, N '-the dialkylimidazolium quinoline ketone such as N '-dipropyl imidazolone, acyl in N- methyl caprolactam, N- ethyl hexyl The N- alkyl caprolactams such as amine, N- propyl caprolactam, the sulfones such as sulfolane, dimethyl sulfone, diethyl sulfone, diisopropyl sulfone, two Sulfoxides such as methyl sulfoxide, diethyl sulfoxide etc..
Moreover, as above-mentioned solvent, preferably N- alkyl -2-Pyrrolidone, N, N '-dialkylimidazolium quinoline ketone, N- alkyl Caprolactam.Wherein, N- alkyl -2-Pyrrolidone, especially n-methyl-2-pyrrolidone is suitably used.
These hydrophilic solvents not only can be used alone, but also can be with appropriately combined two or more uses.
In this manufacturing method, the content of the monomer relative to 100 mass parts of hydrophilic solvent before desalination polycondensation is preferred For it is more than 1 mass parts, 200 below the mass, more than more preferably 5 mass parts, 100 below the mass, further preferably 10 More than mass parts, 50 below the mass.It is higher can to manufacture the degree of polymerization within the above range for content by making monomer PAEK。
Pressure method in polycondensation step is simultaneously not particularly limited, and is preferably more than 0MPa, 1.0MPa hereinafter, preferably in gauge pressure 0.7MPa in more preferably 0.5MPa reaction vessel below hereinafter, carry out.
In this manufacturing method, the polymerization temperature in polycondensation step is the boiling point under the normal pressure of hydrophilic solvent or more.
In this manufacturing method, from the viewpoint of obtaining high molecular weight PAEK, the polymerization temperature in polycondensation step is preferred For 100 DEG C or more, 320 DEG C hereinafter, more preferably 150 DEG C or more, 300 DEG C hereinafter, further preferably 170 DEG C or more, 280 DEG C Below.Polymerization temperature is temperature under an increased pressure.
In this manufacturing method, the reaction time of desalination polycondensation reaction is simultaneously not particularly limited, usually 0.1 hour or more, 10 hours hereinafter, preferably 0.5 hour or more, 7 hours hereinafter, more preferably 1 hour or more, 5 hours or less.It needs to illustrate It is desalination polycondensation reaction or stopping heating, or adds reaction terminating agent and terminate.Reaction is in continuous situation Under, mean residence time is set as the reaction time.
It should be noted that the mechanism of action of this manufacturing method and being not known, but can be assumed in alkali metal compound In the presence of, for example, generating NMP ring-opening product, the NMP ring-opening product and the end PAEK in the case where using NMP as hydrophilic solvent End carries out the side reaction of addition.
Then, illustrate the cooling process in this manufacturing method.
<cooling process>
In this manufacturing method, cooling process is to react after terminating desalination polycondensation obtained in polycondensation step Mixture carries out cooling process.Cooling velocity when cooling down to reaction mixture is simultaneously not particularly limited, as long as example, Reaction mixture is suitably cooled down until reaching room temperature.
When recycling reaction mixture, preferably by controlling weight ratio of the starting monomer relative to hydrophilic solvent, with slurry Material state is recycled.
In this manufacturing method, relative to 100 mass parts of hydrophilic solvent, in terms of monomer conversion, the cooling of cooling process When reaction mixture in the content of polymer be 1 mass parts or more, 50 below the mass, more than preferably 3 mass parts, 30 Below the mass, more preferably more than 5 mass parts, 25 below the mass, it is more than particularly preferably 8 mass parts, 20 mass parts with Under.It should be noted that in the present specification, " content relative to the polymer under the monomer conversion of hydrophilic solvent " is Refer to, " contents of all polymer in terms of monomer conversion relative to hydrophilic solvent, as raw material ".
Relative to 100 mass parts of hydrophilic solvent, in terms of monomer conversion, after terminating desalination polycondensation, implement bosher In the case that the amount of polymer before sequence is greater than 50 mass parts, hydrophilic solvent is added in the reactive mixture, by polymer Content adjustment within the above range.Relative to 100 mass parts of hydrophilic solvent, in terms of monomer conversion, the content of polymer In the case where less than 1 mass parts, hydrophilic solvent is removed using evaporation etc. and adjusts the content of polymer above-mentioned In range.It is obtained by cooling by making the content of the polymer in reaction mixture while cooling within the above range Reaction mixture at normal temperature, becomes the suspension of liquid and solid, i.e. slurry form.Thus, it is possible to be easy to carry out The post-processing such as recycling of PAEK.It should be noted that can be used as hydrophilic solvent additional in the reactive mixture The listed hydrophilic solvent enumerated in polycondensation step.As long as in addition, suitably setting hydrophily additional in the reactive mixture The amount of solvent.
It is additional close in the reactive mixture after terminating desalination polycondensation, before the cooling process of implementation reaction mixture Aqueous solvent is achieved in the solidification that can prevent reaction mixture, adjusts in reaction mixture, poly- in terms of monomer conversion Close the effect of content of object etc.For adding the time of hydrophilic solvent in the reactive mixture, preferably opened in cooling process Before beginning, more preferable cooling process start before precipitation PAEK before.
It should be noted that comprising solvent, by-product salt and containing PAEK in the reaction mixture for becoming slurry form Reaction mixture.
By the reduced viscosity of the obtained PAEK of this manufacturing method be 0.15~1.5 very it is high.In this specification In, high polymerization degree refers to, a height of synonymous with reduced viscosity.Therefore, according to this manufacturing method, high polymerization degree can be stably obtained PAEK.Moreover, the reaction mixture containing PAEK is the slurry with mobility under room temperature (25 DEG C) according to this manufacturing method State.Thus, it is easy to convey reaction mixture.Moreover, this manufacturing method may include recovery process described below.
<recovery process>
Recovery process in this manufacturing method refers to, to the work recycled by the obtained reaction mixture of cooling process Sequence.According to this manufacturing method, as described above, since reaction mixture is the slurry form with mobility at normal temperature, because This may be easy to recycling reaction mixture.
In addition, further, this manufacturing method also may include separation described below other than including recovery process Process.
<separation process>
Separation process in this manufacturing method refers to, after recovery process, by reaction mixture be separated into polymerizate and The process of solvent.The separation method of reaction mixture is simultaneously not particularly limited, such as described hydrophilic by utilizing reaction mixture Alcohol, the acetone such as property solvent, water, inorganic acid aqueous solution, methanol, ethyl alcohol etc. and their combination are cleaned, and are carried out with filter paper etc. It is separated by solid-liquid separation to carry out.Thus, it is possible to which the solvent purifications after separation are recycled.
The manufacturing method of the PAEK of present embodiment can be in intermittent, semibatch, continous way and their combination Any method.
The manufacturing method of the poly(aryl ether ketone) of a scheme of the invention includes: polycondensation step, is taken off in reaction dissolvent Salt polycondensation;And cooling process cools down reaction mixture, polycondensation step is in hydrophily after terminating desalination polycondensation In solvent, under an increased pressure carry out, the polymerization temperature in polycondensation step be the boiling point under the normal pressure of the hydrophilic solvent with On, it is poly- in the reaction mixture when cooling of cooling process in terms of monomer conversion relative to 100 mass parts of hydrophilic solvent Close object content be 1 mass parts or more 50 below the mass.
[summary]
The manufacturing method of the poly(aryl ether ketone) of a scheme of the invention includes: polycondensation step, is carried out in reaction dissolvent Desalination polycondensation;And cooling process, after terminating desalination polycondensation, to the reaction mixture obtained in the polycondensation step It is cooled down, polycondensation step carries out in hydrophilic solvent, under an increased pressure, and the polymerization temperature in polycondensation step is the parent More than the boiling point under the normal pressure of aqueous solvent, relative to 100 mass parts of hydrophilic solvent, in terms of monomer conversion, cooling process The content of the polymer in reaction mixture when cooling be 1 mass parts or more 50 below the mass.
In a scheme of the invention, preferably, polycondensation step is more than that 0MPa, 1.0MPa reaction below are held in gauge pressure It is carried out in device.
In addition, preferably, the polymerization temperature in polycondensation step is 100 DEG C or more, 320 in a scheme of the invention DEG C or less.
Further, in a scheme of the invention, preferably, relative to 100 mass parts of hydrophilic solvent, desalination polycondensation The content of preceding monomer be 1 mass parts or more 200 below the mass.
Further, in a scheme of the invention, preferably, comprising: after terminating desalination polycondensation, implementing to cool down Before process, the process of hydrophilic solvent is added in the reactive mixture.
It further, further comprise recovery process, to by cooling process preferably in a scheme of the invention Obtained reaction mixture is recycled.
Further, in a scheme of the invention, preferably, including separation process will react after recovery process Mixture is separated into polymerizate and solvent.
Further, in a scheme of the invention, preferably, hydrophilic solvent is n-methyl-2-pyrrolidone.
In the following, embodiment is shown, illustrates embodiments of the present invention in further detail.Certainly, the present invention is not It is defined in embodiment below, can be self-evident for various schemes for detail section.Further, the present invention and unlimited It due to above embodiment, can be made various changes in the range shown in claim, disclosed technical solution respectively is fitted The embodiment obtained from combination is also included in the technical scope of the present invention.In addition, documented all in this specification Document is cited as reference.
[embodiment]
(embodiment 1)
In the potassium carbonate (K as alkali metal compound2CO3) in the presence of, in n-methyl-2-pyrrolidone (NMP), 4,4 '-difluoro benzophenone (DFBP) 22.038g and quinhydrones (HQ) 11.011g as aromatic dihydroxy compound are carried out Desalination polycondensation.After desalination polycondensation reaction, reactant is cooled to room temperature.Reactant after cooling is slurry at room temperature Shape.It should be noted that condition when desalination polycondensation is as described below.
Reaction system concentration: (DFBP+HQ)/NMP (100 mass parts)=20 mass parts
Molar ratio: DFBP/HQ=1.01
K2CO3/ HQ=1.1
Polymerization time: after 180 DEG C were polymerize with 0.5 hour, then, it was polymerize at 260 DEG C with 1.0 hours.
Polymerization pressure: 0.3MPaG
The reaction mixture of the pulp-like obtained by desalination polycondensation reaction is cleaned with water and methanol, with filter paper (5A) It is separated by solid-liquid separation.For obtained solid component, reduced viscosity measurement and fusing point test have been carried out.It is obtained solid The PEEK that the reduced viscosity of body ingredient is 0.42 (dL/g), fusing point is 336 DEG C.It should be noted that the measurement of reduced viscosity and The fusing point test progress by following so respectively.
<production of sample solution>
Solid component 0.1g and 4- the chlorophenol 10mL obtained as described so is packed into pressure-resistant screw socket bottle (screw Vial it in), stirs in 180 DEG C of oil bath, heats 20 minutes on one side on one side, solid component dissolution has been obtained into solution.It connects , obtained solution is let cool until room temperature, later, solution 3mL o-dichlorohenzene 7mL is diluted and sample is made Solution.
<measurement of reduced viscosity>
The sample solution obtained as described so is filtered with filter paper (No.7), at 35 DEG C with Ubbelohde viscometer into Measurement is gone.
<measurement of fusing point>
Using differential scanning calorimetry measurement device (TA Instruments manufactures DSC Q100), the progress by following. That is, obtained sample 3mg is put into aluminium crucible, with 20 DEG C/min, under conditions of being passed through nitrogen (50ml/ minutes) from 30 DEG C are heated to 400 DEG C, determine fusing point.(embodiment 2)
In addition to the reaction system concentration in embodiment 1 is changed to it is following in this way other than, similarly to Example 1 carry out Desalination polycondensation.
Reaction system concentration: (DFBP+HQ)/NMP (100 mass parts)=30 mass parts
After terminating desalination polycondensation reaction, NMP220.328g is added in the reactive mixture, and later, reaction is mixed Object is cooled down.
After cooling, reaction mixture is cooled to room temperature.Reaction mixture after cooling becomes pulp-like at room temperature.
Then, similarly to Example 1, the reaction mixture of pulp-like is separated by solid-liquid separation, to obtained solid The reduced viscosity and fusing point of ingredient are determined.Reduced viscosity for obtained solid component is 1.29 (dL/g), fusing point For 336 DEG C of PEEK.
(embodiment 3)
The sample for changing the blending ratio of NMP and PEEK (Victrex company manufacture 450P reduced viscosity 1.18) is put Enter in pressure-resistant crucible, with 20 DEG C/min, under conditions of being passed through nitrogen (50ml/ minutes), carries out twice from 30 DEG C to 400 DEG C Heating/cooling.The fusing point of the sample as obtained from the result of secondary heating/cooling, decrease temperature crystalline temperature such as institute in table 1 Show.It should be noted that the measurement of fusing point and decrease temperature crystalline temperature has used differential scanning calorimetry measurement device (TA Instruments manufactures DSC Q100).
[table 1]
Tm: fusing point
Tc: decrease temperature crystalline temperature
Known to according to the result of table 1: in embodiment 1 and 2, polymerization temperature is 202 DEG C of boiling point or more of NMP, and is PEEK is in the temperature range of dissolved state.
Industrial utilizability
Poly(aryl ether ketone) of the invention can be used as the former material in the various fields such as automobile, precision equipment as engineering resin Material.

Claims (8)

1. a kind of manufacturing method of poly(aryl ether ketone) comprising:
Polycondensation step carries out desalination polycondensation in reaction dissolvent;And
Cooling process carries out the reaction mixture obtained in the polycondensation step after terminating the desalination polycondensation It is cooling,
The polycondensation step carries out in hydrophilic solvent, under an increased pressure,
Polymerization temperature in the polycondensation step is the boiling point under the normal pressure of the hydrophilic solvent or more,
The reaction relative to 100 mass parts of hydrophilic solvent, in terms of monomer conversion, when the cooling of the cooling process The content of polymer in mixture is 1 mass parts or more, 50 below the mass.
2. the manufacturing method of poly(aryl ether ketone) according to claim 1, wherein the polycondensation step gauge pressure be more than 0MPa, It is carried out in 1.0MPa reaction vessel below.
3. the manufacturing method of poly(aryl ether ketone) according to claim 1 or 2, wherein the polymerization temperature in the polycondensation step It is 100 DEG C or more, 320 DEG C or less.
4. the manufacturing method of poly(aryl ether ketone) described in any one of claim 1 to 3, wherein relative to the hydrophily 100 mass parts of solvent, the content of the monomer before the desalination polycondensation be 1 mass parts or more, 200 below the mass.
5. the manufacturing method of poly(aryl ether ketone) according to any one of claims 1 to 4, wherein include: to terminate described take off After salt polycondensation, before implementing the cooling process, the process of additional hydrophilic solvent in the reaction mixture.
6. the manufacturing method of poly(aryl ether ketone) according to any one of claims 1 to 5, wherein further comprise recycling work Sequence recycles the reaction mixture obtained by the cooling process.
7. the manufacturing method of poly(aryl ether ketone) according to claim 6, wherein including separation process, in the recycling work After sequence, the reaction mixture is separated into polymerizate and solvent.
8. the manufacturing method of poly(aryl ether ketone) according to any one of claims 1 to 7, wherein the hydrophilic solvent is N-methyl-2-pyrrolidone.
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