CN109921102A - A kind of multipurpose battery and manufacturing method, electric vehicle, motorcycle - Google Patents
A kind of multipurpose battery and manufacturing method, electric vehicle, motorcycle Download PDFInfo
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- CN109921102A CN109921102A CN201910294956.XA CN201910294956A CN109921102A CN 109921102 A CN109921102 A CN 109921102A CN 201910294956 A CN201910294956 A CN 201910294956A CN 109921102 A CN109921102 A CN 109921102A
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- battery
- multipurpose
- multipurpose battery
- plastic housing
- manufacturing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Sealing Battery Cases Or Jackets (AREA)
- Battery Mounting, Suspending (AREA)
Abstract
The invention belongs to charging/discharging apparatus technical field, a kind of multipurpose battery and manufacturing method, electric vehicle, motorcycle are disclosed, is provided with plastic housing, the plastic shell is plugged with several AGM partitions;Exhaust apparatus is also equipped on the plastic housing.Battery of the invention through testing product -20 degree freezing 24 hours after, with 80I10A electric current discharges;Five seconds voltage 10.55V;The duration reaches 135 seconds (prescribed product 80I in GB/T23638-2017 when final voltage 6.0V10A electric current discharges, and electricity Ya≤9.3V, Chi continue Jian≤90 second Shi within 5 seconds);Capacity is up to state standards 1.1 times;Charge acceptance is even more 3.5 times of relevant national standard;The high rate cyclic service life 1050 times (5302 Zhun≤500 time Biao JIS D).
Description
Technical field
The invention belongs to charging/discharging apparatus technical field more particularly to a kind of multipurpose battery and manufacturing methods, electronic
Vehicle, motorcycle.
Background technique
Currently, the prior art commonly used in the trade is such that battery industry is almost standard component product, traditional vertical stores
Battery.
As adding for market competition is all, more and more customization motorcycle vehicles enter in people's lives.However it is because special
Very, traditional lead-acid accumulator (lithium electricity) is no longer satisfied the demand of people's personalization.
Existing lead-acid accumulator product is installed and used because the reasons such as electrolyte inside and exhaust can only meet vertical-horizontal.It is no
It then will lead to electrolyte (sulfuric acid) leakage outflow and corrode other articles (or even injuring personal safety), while because of the leakage of electrolyte
It will lead to life of storage battery premature end.
Same as the comparison of lithium battery to have comparativity, the operating ambient temperature of existing lithium electricity requires within 0-40 DEG C.It is long
Time lithium battery in the environment lower than 0 DEG C will appear the case where can not discharging electricity completely, be higher than 40 DEG C for a long time
Heavy-current discharge will lead to lithium battery fever or even all have the risk of explosion under environment.
In conclusion problem of the existing technology is: being not easy to vehicle installation or cryogenic effect is not good enough
(1) existing lead-acid accumulator only can vertical-horizontal installation, use condition is by biggish limitation.
(2) existing lithium battery can not discharge electricity in extreme temperatures, and in the case of a high temperature using in the presence of explosion
Danger.
Solve the difficulty of above-mentioned technical problem:
1, how lead-acid accumulator leads to no leakage;
2, it can use safely, i.e., gas more than needed suitable can be discharged in charge and discharge process, battery is allowed not become
Shape or explosion;
3, can allow lead-acid accumulator -20 DEG C to 60 DEG C in the environment of use.
It solves the meaning of above-mentioned technical problem: keeping condition well-to-do, installation is not limited by a space.
Summary of the invention
In view of the problems of the existing technology, the present invention provides a kind of multipurpose battery and manufacturing method, electric vehicle,
Motorcycle.
The invention is realized in this way a kind of manufacturing method of multipurpose battery, the manufacture of the multipurpose battery
Method the following steps are included:
The first step, processes the hole that diameter is 8mm on accumulator body, and hole location is completely coincident with pole group's union end position;
Second step, then welding pole group is carried out in the ratio of positive/negative plate by equipment;
The pole welded group's clean it up is respectively charged into inside six partitions of electric slot by third step with concatenated sequence, and
Correct alignment or so offset pole;
4th step connects the left and right on accumulator body with the wall-through welding machine of profession partially;
5th step tests the secured of pad;
6th step, corrects the cooperation position of 5 leading-out terminals and lid, and cooperation position is vertical parallel;
7th step seals battery case body and lid;
8th step detects heat-sealing effect, confirms without gas leakage.
Another object of the present invention is to provide a kind of multipurposes that the manufacturing method by the multipurpose battery manufactures
Battery, the multipurpose battery are provided with plastic housing, and the plastic shell is plugged with several AGM partitions;
Exhaust apparatus is also equipped on the plastic housing.
Further, the plastic housing uses PP shell or modified ABS shell.
Further, cell through lid is installed, the cell through lid is provided with leakage-proof structure on the plastic housing.
Another object of the present invention is to provide a kind of electric vehicles for being equipped with the multipurpose battery.
Another object of the present invention is to provide a kind of motorcycles for being equipped with the multipurpose battery.
In conclusion advantages of the present invention and good effect are as follows: through testing product after -20 degree freezing 24 hours, with
80I10A electric current discharges;Five seconds voltage 10.55V;The duration reaches 135 seconds (GB/T23638- when final voltage 6.0V
Prescribed product 80I in 201710A electric current discharges, and electricity Ya≤9.3V, Chi continue Jian≤90 second Shi within 5 seconds);Capacity reaches national mark
It is 1.1 times quasi-;Charge acceptance is even more 3.5 times of relevant national standard;1050 (marks of JIS D 5302 of high rate cyclic service life
Zhun≤500 time).
The multipurpose battery can be for a long time in the environment of -20 DEG C to 60 DEG C, upright, rectangular inversion 0-90 degree, side
Inclination uses under conditions of 0-45 degree angle.Use condition can be solved according to customer requirement completely to trouble, have for customized creation
Sharp condition.
Detailed description of the invention
Fig. 1 is the manufacturing method flow chart of multipurpose battery provided in an embodiment of the present invention.
Fig. 2 is the structural schematic diagram of multipurpose battery provided in an embodiment of the present invention;
In figure: 1, plastic housing;2, AGM partition;3, exhaust apparatus;4, cell through lid;5, leakage-proof structure.
Specific embodiment
In order to further understand the content, features and effects of the present invention, the following examples are hereby given, and cooperate attached drawing
Detailed description are as follows.
Application principle of the invention is explained in detail with reference to the accompanying drawing.
As described in Figure 1, multipurpose battery provided in an embodiment of the present invention manufacturing method the following steps are included:
S101: processing the hole that diameter is 8mm on accumulator body, and hole location must be completely heavy with pole group's union end position
It closes;
S102: welding pole group is carried out in the ratio of positive/negative plate by professional equipment again;
S103: the pole welded group's clean it up is respectively charged into inside six partitions of electric slot with concatenated sequence, and school
Positive alignment left and right offset pole;
S104: the left and right on accumulator body is connected with the wall-through welding machine of profession partially;
S105: the secured of pad is tested;
S106: the cooperation position of correction 5 leading-out terminals and lid, cooperation position are vertical parallel;
S107: battery case body and lid are sealed;
S108: heat-sealing effect is detected, is confirmed without gas leakage.
As shown in Fig. 2, multipurpose battery provided in an embodiment of the present invention includes: plastic housing 1, AGM partition 2, exhaust dress
Set 3, cell through lid 4, leakage-proof structure 5.
Several AGM partitions 2 are plugged with inside plastic housing 1;Exhaust apparatus 3 is also equipped on plastic housing 1.Plastic housing 1 uses
PP shell or modified ABS shell.Cell through lid 4 is installed, cell through lid 4 is provided with leakage-proof structure 5 on plastic housing 1.
It first has to guarantee that battery can have preferable starting ability under prolonged low temperature condition, must just add at it
1.5-2.0Kg lignin is added in accessory formula;In addition plastic housing must selected using completely new PP material or modified ABS
Pressurization on AGM partition inhales acid amount and is centainly greater than≤650%, and it is the nanometer of 40-46% that electrolyte, which must select sulfur acid amount,
Grade colloidal solution, because product is to be inverted and tilt use, exhaust duct mode is extremely important.
Working principle: the lignin of lead powder per ton investment 1.5-2.0Kg/ in accessory-pole plate production process of battery,
It stirs, is assembled with the cell jar of above structure;And pouring into sulfuric acid amount according to accumulator capacity size is 40-
46% nanoscale colloidal solution;Again through being divided into charging.
The use scope of colloid concentration use level, the leak free design structure of cell through lid, battery auxiliary material in production
The add value of (lignin).
The above is only the preferred embodiments of the present invention, and is not intended to limit the present invention in any form,
Any simple modification made to the above embodiment according to the technical essence of the invention, equivalent variations and modification, belong to
In the range of technical solution of the present invention.
Claims (6)
1. a kind of manufacturing method of multipurpose battery, which is characterized in that the manufacturing method of the multipurpose battery include with
Lower step:
The first step, processes the hole that diameter is 8mm on accumulator body, and hole location is completely coincident with pole group's union end position;
Second step, then welding pole group is carried out in the ratio of positive/negative plate by equipment;
The pole welded group's clean it up is respectively charged into inside six partitions of electric slot with concatenated sequence, and corrected by third step
It is aligned left and right offset pole;
4th step connects the left and right on accumulator body with the wall-through welding machine of profession partially;
5th step tests the secured of pad;
6th step, corrects the cooperation position of 5 leading-out terminals and lid, and cooperation position is vertical parallel;
7th step seals battery case body and lid;
8th step detects heat-sealing effect, confirms without gas leakage.
2. the multipurpose battery that a kind of manufacturing method of multipurpose battery as described in claim 1 manufactures, which is characterized in that
The multipurpose battery is provided with plastic housing, and the plastic shell is plugged with several AGM partitions;
Exhaust apparatus is also equipped on the plastic housing.
3. multipurpose battery as claimed in claim 2, which is characterized in that the plastic housing uses PP shell or modified ABS
Shell.
4. multipurpose battery as claimed in claim 2, which is characterized in that be equipped with cell through lid, institute on the plastic housing
It states cell through lid and is provided with leakage-proof structure.
5. a kind of installation is just like the electric vehicle of multipurpose battery described in claim 2-4 any one.
6. a kind of installation is just like the motorcycle of multipurpose battery described in claim 2-4 any one.
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CN101017912A (en) * | 2007-03-06 | 2007-08-15 | 卧龙电气集团股份有限公司 | A processing method for accumulator |
CN102244228A (en) * | 2011-06-15 | 2011-11-16 | 江苏理士电池有限公司 | Manufacturing method of maintenance-free motorcycle battery lead terminal structure |
CN202770696U (en) * | 2012-07-09 | 2013-03-06 | 超威电源有限公司 | Through-wall welding detection fixture |
CN103000830A (en) * | 2011-09-12 | 2013-03-27 | 崔荣龙 | Exhaust type acid and flame resistant lead acid storage battery used for electric road vehicles |
CN103762338A (en) * | 2013-12-30 | 2014-04-30 | 超威电源有限公司 | Half-in-case cast-welding production process for lead-acid storage batteries |
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CN205057320U (en) * | 2015-10-26 | 2016-03-02 | 大英德创精工设备有限公司 | Wall of wearing of production battery welds combination machine |
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CN108987825A (en) * | 2018-07-09 | 2018-12-11 | 天能电池集团有限公司 | A kind of manufacture craft of low temperature resistant lead storage battery |
-
2019
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CN101017912A (en) * | 2007-03-06 | 2007-08-15 | 卧龙电气集团股份有限公司 | A processing method for accumulator |
CN102244228A (en) * | 2011-06-15 | 2011-11-16 | 江苏理士电池有限公司 | Manufacturing method of maintenance-free motorcycle battery lead terminal structure |
CN103000830A (en) * | 2011-09-12 | 2013-03-27 | 崔荣龙 | Exhaust type acid and flame resistant lead acid storage battery used for electric road vehicles |
CN202770696U (en) * | 2012-07-09 | 2013-03-06 | 超威电源有限公司 | Through-wall welding detection fixture |
CN103762338A (en) * | 2013-12-30 | 2014-04-30 | 超威电源有限公司 | Half-in-case cast-welding production process for lead-acid storage batteries |
CN104577218A (en) * | 2014-12-03 | 2015-04-29 | 超威电源有限公司 | Unipolar horizontal battery and manufacturing method thereof |
CN104659427A (en) * | 2014-12-04 | 2015-05-27 | 超威电源有限公司 | Assembly process for preventing terminal post of valve-control type lead-acid storage battery from acid leakage |
CN104577027A (en) * | 2014-12-17 | 2015-04-29 | 超威电源有限公司 | Valve-regulated acid storage battery and assembly process thereof |
CN205057320U (en) * | 2015-10-26 | 2016-03-02 | 大英德创精工设备有限公司 | Wall of wearing of production battery welds combination machine |
CN107863565A (en) * | 2017-08-30 | 2018-03-30 | 合肥新文远信息技术有限公司 | A kind of production technology of the special lead-acid accumulator of solar energy |
CN108987825A (en) * | 2018-07-09 | 2018-12-11 | 天能电池集团有限公司 | A kind of manufacture craft of low temperature resistant lead storage battery |
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