CN109917849A - A kind of rotation of rotary table electric limiting device, control method and engineering machine vehicle - Google Patents

A kind of rotation of rotary table electric limiting device, control method and engineering machine vehicle Download PDF

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Publication number
CN109917849A
CN109917849A CN201910183709.2A CN201910183709A CN109917849A CN 109917849 A CN109917849 A CN 109917849A CN 201910183709 A CN201910183709 A CN 201910183709A CN 109917849 A CN109917849 A CN 109917849A
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rotation
turntable
angle
electric limiting
revolution
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CN201910183709.2A
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CN109917849B (en
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刘国良
刘向
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Hunan Sinoboom Heavy Industry Co Ltd
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Hunan Sinoboom Heavy Industry Co Ltd
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Abstract

The invention discloses a kind of rotation of rotary table electric limiting device, control method and engineering machine vehicles.Rotation of rotary table electric limiting device includes angle of revolution detection device, gyratory directions detection device and controller;The controller implements electric limiting to turntable according to the rotation angle in non-superimposed region, implements electric limiting to turntable according to the rotation angle and direction of rotation in overlap-add region.The embodiment of the present invention detects angle of revolution and gyratory directions by setting angle of revolution detection device, gyratory directions detection device respectively, the any position point that may determine that in revolution stroke is combined with gyratory directions using angle of revolution, installation, debugging, maintenance are all very convenient, signal input point is few, the position that need to be controlled can according to need customized, it does not need additionally to add input point again, while implementation cost is lower.

Description

A kind of rotation of rotary table electric limiting device, control method and engineering machine vehicle
Technical field
The present invention relates to engineering machinery field, especially a kind of rotation of rotary table electric limiting device, control method and engineering Mechanical car.
Background technique
Turntable in Traditional project mechanical car implements revolution electric limiting, be by installing a rotary stopper switch enclosure, Multiple position switch built in rotary stopper switch enclosure, and engaged by the axis with gear with swing mechanism gear, with convex on axis Block trigger position switch;It needs to debug each position switch before normal use, in the angle position that needs detect, control Device adjustment processed corresponding position is switched on-off to set original state, judges that revolution is reached according to the state change of position switch Some position, then this position switch state acquired by controller, pass through procedure logical control system, realizes electric limiting.
However, there are several disadvantages for this tradition turntable electric limiting: 1, installation and debugging maintenance is complicated;2, each position is opened OFF signal requires to detect, and needs to detect several positions, it is necessary to which several position switch, the controller input points needed are more; 3, rotary stopper switch enclosure is at high cost.
Summary of the invention
In order to solve the above technical problems, the object of the present invention is to provide a kind of installation and debugging maintenance simplicity, signal input point Less and low cost rotation of rotary table electric limiting device, control method and engineering machine vehicle.
Technical solution used in the embodiment of the present invention is as follows:
A kind of rotation of rotary table electric limiting device, the maximum rotation angle of turntable are limited in from initial position: clockwise 180 °~360 ° of rotation rotates counterclockwise 180 °~360 °, and it is folded for rotating clockwise and rotate counterclockwise the stroke more than 180 ° Add region, the stroke other than overlap-add region is non-superimposed region, and the rotation of rotary table electric limiting device includes angle of revolution inspection Survey device, gyratory directions detection device and controller;The angle of revolution detection device is used to detect the rotation angle of turntable simultaneously Feed back to the controller;The gyratory directions detection device is used to detect the direction of rotation of turntable and feeds back to the control Device;The controller implements electric limiting to turntable according to the rotation angle in non-superimposed region, in overlap-add region according to institute It states rotation angle and direction of rotation and electric limiting is implemented to turntable.
Further, the angle of revolution detection device includes rotary encoder or angle of revolution sensor.
Further, the turntable is fixedly installed on swing mechanism and rotates synchronously with swing mechanism, the angle of revolution Detection device is installed on the speed reducer of driving swing mechanism rotation.
Preferably, the gyratory directions detection device includes non-automatic recoverable switch and collision block, the non-automatic return Formula switch is installed on the mounting plate extended downwardly on the outside of turntable, and the collision block is installed on non-automatic recoverable in non-superimposed region Switch, which follows, to be changed on track when turntable with the state for triggering non-automatic recoverable switch.
Further, the controller is by driving different solenoid valve control turntables to rotate clockwise and rotate counterclockwise.
A kind of control method using the rotation of rotary table electric limiting device includes the following steps (1) acquisition revolution behaviour Make input signal;(2) judge whether turntable is in overlap-add region;(3) if in overlap-add region, according to rotation angle and rotation side Implement electric limiting to turntable;(4) if not in overlap-add region, electric limiting is implemented to turntable according to rotation angle.
Further, turntable is judged according to the turntable rotation angle of angle of revolution detection device detection in the step (2) Whether overlap-add region is in.
Further, the electric limiting implemented in the step (3) and (4) includes allowing turntable turn clockwise, permission Turntable rotates counterclockwise, limits turntable turn clockwise, limitation turntable rotates counterclockwise.
The embodiment of the invention also includes a kind of engineering machine vehicle, including engineering machine vehicle ontology, it is mounted on engineering machine Turntable on tool vehicle ontology, and the rotation of rotary table electric limiting device for turntable electric limiting.
Beneficial effects of the present invention:
The embodiment of the present invention detects angle of revolution by setting angle of revolution detection device, gyratory directions detection device respectively With gyratory directions, any position point that may determine that in revolution stroke is combined with gyratory directions using angle of revolution, thus The electric limiting for implementing any position point needs to be arranged multiple position switch compared to conventional limit switch box and is just able to achieve multiple spot electricity Gas limit, the technical program need to only install angle of revolution detection device, gyratory directions detection device both parts, and installation is adjusted Examination, maintenance are all very convenient, and signal input point is few, and the position that need to be controlled can according to need customized, do not need additional again plus defeated Access point, while implementation cost is lower.
Detailed description of the invention
A specific embodiment of the invention is described further with reference to the accompanying drawing.
Fig. 1 is the embodiment schematic diagram of rotation of rotary table electric limiting device of the present invention;
Fig. 2 is the embodiment partial schematic diagram of rotation of rotary table electric limiting device of the present invention;
Fig. 3 is the specific embodiment of rotation of rotary table electric limiting device of the present invention;
Fig. 4 is the embodiment of the engineering machine vehicle of the present invention application rotation of rotary table electric limiting device.
Specific embodiment
As shown in Figure 1, being a kind of rotation of rotary table electric limiting device of the embodiment of the present invention, the maximum rotation of turntable 100 Angle is limited in from initial position: rotate clockwise 180 °~360 °, rotate counterclockwise 180 °~360 °, rotate clockwise with Rotating counterclockwise the stroke more than 180 ° is overlap-add region, and the stroke other than overlap-add region is non-superimposed region.
Due to turntable 100 cannot 360 ° of continuous rotations, started turning from initial position, turn left turn right can be more than 180 ° Then stop in some angle position, in this way turn left turn right just has partial stack region, if cannot tell turntable 100 be from Which side enters overlap-add region, cannot limit the rotation of turntable 100 in the position of the limitation left/right rotation.
The improvement of the present embodiment is: rotation of rotary table electric limiting device includes angle of revolution detection device 200, revolution side To detection device 300 and controller 400;The angle of revolution detection device 200 is used to detect the rotation angle of turntable 100 and anti- It feeds the controller 400;The gyratory directions detection device 300 is used to detect the direction of rotation of turntable 100 and feeds back to institute State controller 400;The controller 400 implements electric limiting to turntable 100 according to the rotation angle in non-superimposed region, Overlap-add region implements electric limiting to turntable 100 according to the rotation angle and direction of rotation.
Any position point that may determine that in revolution stroke is combined with gyratory directions using angle of revolution, to implement The electric limiting of any position point, needs to be arranged multiple position switch compared to conventional limit switch box and is just able to achieve multiple spot and electrically limit Position, the technical program need to only install angle of revolution detection device 200,300 both parts of gyratory directions detection device, install, Debugging, maintenance are all very convenient, and signal input point is few, the position that need to be controlled can according to need it is customized, do not need it is additional again plus Input point, while implementation cost is lower.
As the specific embodiment of above-described embodiment, the angle of revolution detection device 200 be can choose using revolution Encoder or angle of revolution sensor or other known angle detection devices, it is therefore intended that the rotation angle of detection turntable 100 Degree.Controller 400 is rotated clockwise and is rotated counterclockwise by different solenoid valve control turntables 100, such as left-hand rotation solenoid valve 500 controls rotate clockwise, and right-hand rotation solenoid valve 600 controls turntable 100 and rotates counterclockwise.
In the installation of specific component, the turntable 100 is fixedly installed on swing mechanism 700 and and swing mechanism 700 rotate synchronously, and the angle of revolution detection device 200 is installed on the speed reducer that driving swing mechanism 700 rotates, and examine in real time The angle that survey time rotation mechanism 700 rotates.
Another embodiment of the technical program, on the basis of the above embodiments, such as Fig. 2, gyratory directions detection device 300 Including non-automatic recoverable switch 310 and collision block 320, the non-automatic recoverable switch 310 is installed on 100 outside of turntable downwards On the mounting plate of extension, the collision block 320 is installed on non-automatic recoverable switch 310 in non-superimposed region and follows 100 turns of turntable Changed on track when dynamic with the state for triggering non-automatic recoverable switch 310.
Non-automatic recoverable switch 310 is used to judge turntable 100 is which direction to enter overlap-add region from this embodiment , collision block 320 must be mounted in the position other than overlap-add region, and can trigger the non-automatic change of recoverable switch 310 state, it is non-oneself After moving the recoverable triggering of switch 310 change state, which is always maintained at, and just changes state again until triggering next time, thus Accurately judge turntable 100 is which direction to enter overlap-add region from.And rotary encoder is not only used for overlap-add region, non-superimposed Region any angular position can do electric limiting as needed, only unrelated with the state of non-automatic recoverable switch 310.
The technical program further includes embodiment of the method, a kind of controlling party using the rotation of rotary table electric limiting device Method, the control method include the following steps (1) acquisition revolution operator input signal;(2) judge turntable 100 whether in superposition area Domain;(3) if in overlap-add region, electric limiting is implemented to turntable 100 according to rotation angle and direction of rotation;(4) if not folded Add region, then electric limiting is implemented to turntable 100 according to rotation angle.
Preferably, the turntable detected in the step (2) according to angle of revolution detection device 200 rotates angle to judge to turn Whether platform 100 is in overlap-add region.The electric limiting implemented in the step (3) and (4) includes that turntable is allowed to revolve clockwise Dynamic, permission turntable rotates counterclockwise, limits turntable turn clockwise, limitation turntable rotates counterclockwise.
Specific method implementation is as shown in figure 3, set overlap-add region as X1 °~X0 °, non-automatic recoverable switch 310 collision block 320 is installed on any position between 0 ° of position and X1 ° of position;It is defeated that controller 400 receives the operation turned left clockwise Enter signal, when non-automatic recoverable switch 310 turns left clockwise with turntable 100, non-automatic recoverable switch 310 is touched Change state after to collision block 320 and keep, turn left after entering overlap-add region, limitation left-hand rotation angle is no more than X0 °;It is returned when non-automatic Return formula switch 310 with turntable 100 counterclockwise right-hand rotation when, non-automatic recoverable switch 310 changes again after touching collision block 320 Change state returns to reset condition and keeps, and when being turned back to 0 ° of position and continuing turning anticlockwise and enter overlap-add region, limits right turn angle Degree is no more than X1 °.The revolution limitation in non-superimposed region directly passes through without the concern for the state of non-automatic recoverable switch 310 Rotary encoder (angle of revolution detection sensor) can carry out necessary limit.It is above a specific application example, touches 320 position of block may be mounted at any position of not 0 deg position other than overlap-add region, and it is from which that it, which is served only for identification turntable 100, Direction enters revolution overlap-add region.
As shown in figure 4, the rotation of rotary table electric limiting device for the technical program applies the implementation in engineering machine vehicle , partial view A is the rotation of rotary table electric limiting device of Fig. 2 in figure.
The above description is only a preferred embodiment of the present invention, and the present invention is not limited to above embodiment, as long as with Essentially identical means realize that the technical solution of the object of the invention belongs within protection scope of the present invention.

Claims (9)

1. a kind of rotation of rotary table electric limiting device, it is characterised in that:
The maximum rotation angle of turntable is limited in from initial position: being rotated clockwise 180 °~360 °, is rotated counterclockwise 180 ° ~360 °, rotating clockwise and rotate counterclockwise the stroke more than 180 ° is overlap-add region, and the stroke other than overlap-add region is non- Overlap-add region;
The rotation of rotary table electric limiting device includes angle of revolution detection device, gyratory directions detection device and controller;
The angle of revolution detection device is used to detect the rotation angle of turntable and feeds back to the controller;
The gyratory directions detection device is used to detect the direction of rotation of turntable and feeds back to the controller;
The controller implements electric limiting to turntable according to the rotation angle in non-superimposed region, in overlap-add region according to institute It states rotation angle and direction of rotation and electric limiting is implemented to turntable.
2. a kind of rotation of rotary table electric limiting device according to claim 1, it is characterised in that: the angle of revolution detection Device includes rotary encoder or angle of revolution sensor.
3. a kind of rotation of rotary table electric limiting device according to claim 1 or 2, it is characterised in that: the turntable is fixed It is installed on swing mechanism and is rotated synchronously with swing mechanism, the angle of revolution detection device is installed on driving swing mechanism rotation On the speed reducer turned.
4. a kind of rotation of rotary table electric limiting device according to claim 1, it is characterised in that: the gyratory directions detection Device includes non-automatic recoverable switch and collision block, and the non-automatic recoverable switch is installed on the peace extended downwardly on the outside of turntable In loading board, the collision block be installed on non-automatic recoverable switch in non-superimposed region follow on track when turntable with trigger it is non-from The state for moving recoverable switch changes.
5. a kind of rotation of rotary table electric limiting device according to claim 1, it is characterised in that: the controller passes through drive Different solenoid valve control turntables is moved to rotate clockwise and rotate counterclockwise.
6. a kind of control method using any rotation of rotary table electric limiting device of claim 1-5, it is characterised in that: packet Include following steps
(1) acquisition revolution operator input signal;
(2) judge whether turntable is in overlap-add region;
(3) if in overlap-add region, electric limiting is implemented to turntable according to rotation angle and direction of rotation;
(4) if not in overlap-add region, electric limiting is implemented to turntable according to rotation angle.
7. control method according to claim 6, it is characterised in that: detected and filled according to angle of revolution in the step (2) The turntable rotation angle of detection is set to judge whether turntable is in overlap-add region.
8. control method according to claim 6, it is characterised in that: the electrical limit implemented in the step (3) and (4) Position include allow turntable turn clockwise, allow turntable to rotate counterclockwise, limit turntable turn clockwise, to limit turntable counterclockwise Rotation.
9. a kind of engineering machine vehicle, it is characterised in that: including engineering machine vehicle ontology, turn being mounted on engineering machine vehicle ontology Platform, and any rotation of rotary table electric limiting device of claim 1-5 for turntable electric limiting.
CN201910183709.2A 2019-03-12 2019-03-12 Rotary table rotation electrical limiting device, control method and engineering machinery vehicle Active CN109917849B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012188244A (en) * 2011-03-11 2012-10-04 Tadano Ltd Interference prevention device for bucket and winch mount in vehicle for work at height
CN103042397A (en) * 2012-12-27 2013-04-17 中国船舶重工集团公司第七二三研究所 Electrical rotary table limiting mechanism with rotary angle range not exceeding 360 degrees
CN103256883A (en) * 2012-02-16 2013-08-21 英飞凌科技股份有限公司 Rotation angle sensor for absolute rotation angle determination even upon multiple revolutions
CN103395726A (en) * 2013-07-23 2013-11-20 中国科学院长春光学精密机械与物理研究所 360-540DEG rotation limit mechanism for vertical turntable
CN204705896U (en) * 2015-05-18 2015-10-14 三一汽车制造有限公司 A kind of engineering machinery and jib revolution centering control system
CN107500156A (en) * 2017-08-23 2017-12-22 武汉船用机械有限责任公司 Judgment means and determination methods around the revolution overlapping region of stake formula isolated pillar crane

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012188244A (en) * 2011-03-11 2012-10-04 Tadano Ltd Interference prevention device for bucket and winch mount in vehicle for work at height
CN103256883A (en) * 2012-02-16 2013-08-21 英飞凌科技股份有限公司 Rotation angle sensor for absolute rotation angle determination even upon multiple revolutions
CN103042397A (en) * 2012-12-27 2013-04-17 中国船舶重工集团公司第七二三研究所 Electrical rotary table limiting mechanism with rotary angle range not exceeding 360 degrees
CN103395726A (en) * 2013-07-23 2013-11-20 中国科学院长春光学精密机械与物理研究所 360-540DEG rotation limit mechanism for vertical turntable
CN204705896U (en) * 2015-05-18 2015-10-14 三一汽车制造有限公司 A kind of engineering machinery and jib revolution centering control system
CN107500156A (en) * 2017-08-23 2017-12-22 武汉船用机械有限责任公司 Judgment means and determination methods around the revolution overlapping region of stake formula isolated pillar crane

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Application publication date: 20190621

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Denomination of invention: A turntable rotary electrical limit device, control method, and engineering machinery vehicle

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