CN109916638A - A kind of automatic trailing type Vehicular exhaust evacuation system - Google Patents
A kind of automatic trailing type Vehicular exhaust evacuation system Download PDFInfo
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- CN109916638A CN109916638A CN201910127547.0A CN201910127547A CN109916638A CN 109916638 A CN109916638 A CN 109916638A CN 201910127547 A CN201910127547 A CN 201910127547A CN 109916638 A CN109916638 A CN 109916638A
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- 239000004606 Fillers/Extenders Substances 0.000 claims abstract description 33
- 230000033001 locomotion Effects 0.000 claims abstract description 7
- 230000007423 decrease Effects 0.000 claims abstract description 6
- 230000005540 biological transmission Effects 0.000 claims abstract description 3
- 239000012530 fluid Substances 0.000 claims description 9
- 230000001681 protective effect Effects 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- 230000004888 barrier function Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
The present invention relates to vehicle equipment fields, disclose a kind of automatic trailing type Vehicular exhaust evacuation system, it applied to indoor vehicle exhaust collection and discharges, specifically includes module extender board chain, circulation guide rail, air-breathing coaster, gas exhaust piping and PLC system, PLC system and centralized control is carried out to each section.Module extender board chain is set to ground, recycle the top that guide rail level is set to vehicle transmission route, air-breathing coaster is slidably connected with circulation guide rail and can slide along circulation guide rail, air-breathing coaster is equipped with lifting device and air-suction cover, gas exhaust piping connects with the air-suction cover of air-breathing coaster and leads to outdoor, and gas exhaust piping is equipped with air exhauster.Module extender board chain transmits vehicle to be detected, and air-breathing coaster is equal with the direction of motion of module extender board chain, slides range, lifting device decline, air-suction cover alignment blast duct for vehicle, air exhauster progress tail gas exhaust where vehicle enters air-breathing coaster；When vehicle is far from the range that slides where air-breathing coaster, lifting device rises, and air-breathing coaster continues to slide.
Description
Technical field
The present invention relates to vehicle equipment fields, more particularly, to a kind of automatic trailing type Vehicular exhaust pump drainage system
System.
Background technique
Vehicle is in the offline tail gas for not having completely burned largely for starting to generate for the first time of general assembly line, so as to cause workshop ring
Border is contaminated, and influences enterprise employee health.In order to avoid such case is tested vehicle startup and is generated at the offline place of vehicle general assembly
Vehicular exhaust be collected, be discharged into air hose channel, be pumped to outside workshop by the blower in channel, it is ensured that assembly shop work
The purification of environment.
Currently used settling mode is, after vehicle reaches relative stations, operator manually by inhaling hose cover to
It on vehicle exhaust mouth, after vehicle launch, is moved together with exhaust pipe balancer, until vehicle reaches predetermined position, operator
Exhaust pipe is removed, operation is completed, and assembly shop is discharged by centrifugal blower after Vehicular exhaust harmless treatment.Due to different automobile types
Exhaust pipe shape is different, and inhaling hose needs to switch simultaneously in the switching of each vehicle, is not able to satisfy the general problem of multi-vehicle-type,
Using trouble, management are inconvenient.In addition, it is necessary to inhaling hose is connected or is removed manually by operator, and large labor intensity, efficiency
It is low, do not meet the production theory of industry 4.0.Therefore, it is necessary to study a kind of pump drainage mode of high degree of automation.
Summary of the invention
The present invention in order to overcome at least one of the drawbacks of the prior art described above, provides a kind of automatic trailing type Vehicular exhaust
Evacuation system, automatic cycle follow test vehicle, greatly realize automation, save human cost, while using non-contact
The tail gas exhaust mode of formula is not required to worry different automobile types exhaust pipe shape different problems.
In order to solve the above technical problems, the technical solution adopted by the present invention is that:
A kind of automatic trailing type Vehicular exhaust evacuation system, applied to indoor vehicle exhaust collection and is discharged, including module extender board chain,
Recycle guide rail, air-breathing coaster, gas exhaust piping and PLC system, the PLC system and module extender board chain, circulation guide rail, air-breathing coaster,
Gas exhaust piping is electrically connected, and carries out centralized control；The module extender board chain is set to ground, for carrying and transmitting vehicle；Institute
The top that circulation guide rail level is set to vehicle transmission route is stated, and keeps wherein being located at same vertical plane with module extender board chain on one side；
The air-breathing coaster is slidably connected with circulation guide rail and can slide along circulation guide rail, and air-breathing coaster is equipped with lifting device, the liter
Falling unit lower end is equipped with air-suction cover；The gas exhaust piping connects with the air-suction cover of air-breathing coaster and leads to outdoor, the exhaust pipe
Road is equipped with air exhauster, for collecting and discharging Vehicular exhaust；Module extender board chain transmits vehicle to be detected, and air-breathing coaster is led along circulation
Rail circulation slides, and the air-breathing coaster is equal with the direction of motion of module extender board chain；Vehicle, which enters where air-breathing coaster, slides model
It encloses, lifting device decline, air-suction cover is directed at blast duct for vehicle, and air exhauster carries out tail gas exhaust；Vehicle is far from air-breathing coaster institute
Slide range, lifting device rises, and air-breathing coaster continues to slide.
Wherein, vehicle to be measured is placed on module extender board chain, with module extender board chain movement, is stayed between Adjacent vehicles at regular intervals.It follows
Ring guide rail horizontal parallel is set on module extender board chain, wherein one section is located at right above module extender board chain, is separated by certain height with vehicle,
It follows blast duct for vehicle to carry out air-breathing convenient for air-breathing coaster, while avoiding unnecessary collision.
PLC system carries out centralized control to each section, realizes automatic operation.When the vehicle on module extender board chain enters suction
When following range of gas coaster, the lifting device decline of air-breathing coaster, air-suction cover drop to tailstock portion, close to exhaust pipe, are not required to
With exhaust pipe attaching.The tail gas that vehicle generates passes through air-suction cover and gas exhaust piping, is directly pumped to outdoor by air exhauster.Work as vehicle
Test is completed, when sailing out of module extender board chain, the lifting device of air-breathing coaster rises, and returns to vehicle along the circulation guide rail of annular and enters
Position, carry out next circulation.
Further, the circulation guide rail is closed annular, including follows section and reverse-running section, described to follow section and module extender board
Chain is located at same vertical plane.Section is followed to be located at the surface of module extender board chain, air-breathing coaster follows vehicle automatically in following section, into
Row tail gas exhaust, after following process, air-breathing coaster enters reverse-running section, returns to the initial position for following section, continues next
A circulation.
Further, it is described follow section be equipped with drive chain, air-breathing coaster follow section by PLC system driving slide；It is described
Reverse-running section is equipped with synchronization chain, synchronization chain uniform rotation, and air-breathing coaster is moved synchronously in reverse-running section and synchronization chain.Air-breathing is sliding
Vehicle enters when following section, follows speed to be controlled by PLC system, follows automatically along drive chain；And when entering reverse-running section, air-breathing is sliding
Vehicle is connected on synchronization chain, is followed a section initial position with mobile return of synchronization chain, is carried out next circulation.
Further, the air-breathing coaster is equipped with the position sensor of vehicle location for identification.Position sensor is accurate
Identify vehicle location, feedback information to PLC system, the lifting device that PLC system controls air-breathing coaster is down or up, by air-breathing
Cover carries out tail gas exhaust close to exhaust pipe, while control air-breathing coaster follows speed, and air-breathing coaster is avoided to touch with vehicle
It hits.
Further, the air-breathing coaster includes for driving the lifting motor of lifting device, coaster seat and synchronizing wheel, institute
Synchronizing wheel is stated set on coaster seat and is matched with synchronization chain, drive chain.Lifting motor is controlled by PLC system, control lifting dress
It sets and rises or falls.
Further, the air-breathing coaster is equipped with ultrasonic sensor, and ultrasonic sensor detects air-breathing coaster and vehicle
Distance, and feedback signal, to PLC system, PLC system controls air-breathing coaster.Ultrasonic sensor is set to air-suction cover position nearby
It sets, judges automatically equipment at a distance from car body, encounter barrier automatic stopping during the motion, continue after barrier releasing
Decline or walking have prevented the reflective event for influencing detection of car body and have occurred compared to diffusing reflection switch is used.
Further, the lifting device is fluid pressure type scissors lifting platform, and fluid pressure type scissors lifting platform one end and air-breathing are sliding
Vehicle is fixedly connected, and the other end connect with air-suction cover and can realize lifting.Fluid pressure type scissors lifting platform is connect with lifting motor, by
PLC system control.
Further, the air-breathing coaster is additionally provided with the warning light for showing air-breathing coaster working condition, the prompt
Lamp includes red light, green light, blue lamp and the amber light for being respectively used to display different conditions.Warning light is for real-time display air-breathing coaster
Working condition, generally, red light indicate alarm pause, and operator is notified to handle；Green light indicates to operate normally；Blue indicates to inhale
The lifting device of gas coaster is rising or falling；Amber light indicates that air-breathing coaster is in backhaul state.
Further, the gas exhaust piping includes main pipe rail and bye-pass, and described bye-pass one end is connected to air-suction cover, another
End connection main pipe rail；The air exhauster is set in main pipe rail.Main pipe rail leads to outdoor, completes exhaust emissions.
Further, the air-suction cover is equipped with the protective jacket for anticollision.Air-suction cover is cased with protective jacket, avoids scratching operation
Employee and vehicle.
Compared with prior art, the beneficial effects of the present invention are: the automatic trailing type design for 1) having used PLC to control, work
Overall process is not required to very important person's operation when making, and greatly reduces the labor intensity of employee；2) contactless air-suction cover is used, is solved
The different problem of different automobile types exhaust pipe expands the versatility of equipment, improves working efficiency；3) supersonic sensing is used
Device better adapts to field condition, improves the accuracy of judgement.
Detailed description of the invention
Fig. 1 is the overall structure main view of this evacuation system.
Fig. 2 is the overall structure top view of this evacuation system.
Fig. 3 is the partial structurtes enlarged drawing of this evacuation system.
Fig. 4 is air-breathing coaster propradation side view.
Fig. 5 is the work flow diagram of this evacuation system.
Wherein, 1 vehicle, 2 module extender board chains, 3 circulation guide rails, 4 air-breathing coasters, 5 gas exhaust pipings, 6 lifting devices (cut by fluid pressure type
Knife lifting platform), 7 air-suction covers, 8 air exhausters, 31 follow section, 32 reverse-running sections, 9 position sensors, 41 lifting motors, 42 coasters
Seat, 43 synchronizing wheels, 44 ultrasonic sensors, 45 warning lights, 51 main pipe rails, 52 bye-passes.
Specific embodiment
The attached figures are only used for illustrative purposes and cannot be understood as limitating the patent；In order to better illustrate this embodiment, attached
Scheme certain components to have omission, zoom in or out, does not represent the size of actual product；To those skilled in the art,
The omitting of some known structures and their instructions in the attached drawings are understandable.Being given for example only property of positional relationship is described in attached drawing
Illustrate, should not be understood as the limitation to this patent.
The same or similar label correspond to the same or similar components in the attached drawing of the embodiment of the present invention；It is retouched in of the invention
In stating, it is to be understood that if the orientation or positional relationship for having the instructions such as term " on ", "lower", "left", "right" " length " " short " is
It is based on the orientation or positional relationship shown in the drawings, is merely for convenience of description of the present invention and simplification of the description, rather than instruction or dark
Show that signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore describes position in attached drawing
The term for setting relationship only for illustration, should not be understood as the limitation to this patent, for the ordinary skill people of this field
For member, the concrete meaning of above-mentioned term can be understood as the case may be.
Below by specific embodiment, and in conjunction with attached drawing, technical scheme of the present invention is further described:
Embodiment 1
As shown in Figure 1, present embodiments providing a kind of 1 tail gas exhaust system of automatic trailing type vehicle, it is applied to 1 tail of indoor vehicle
Gas is collected and is discharged, including module extender board chain 2, circulation guide rail 3, air-breathing coaster 4, gas exhaust piping 5 and PLC system, each portion of PLC system
Divide and be electrically connected, and carries out centralized control.
Wherein, module extender board chain 2 is set to ground, and for carrying and transmitting vehicle 1, vehicle 1 to be measured is placed in module extender board chain 2
On, it moves, is stayed between Adjacent vehicles 1 at regular intervals with module extender board chain 2.
In addition, circulation guide rail 3 be closed annular, level be set to vehicle 1 transmit route top, and keep wherein on one side with
Module extender board chain 2 is located at same vertical plane.Specifically, circulation guide rail 3 includes following section 31 and reverse-running section 32, follows section 31 and straight line
Plate chain 2 is located at same vertical plane.Section 31 is followed to be equipped with drive chain, air-breathing coaster 4 is following section 31 to be slided by PLC system driving,
At the same time, air-breathing coaster 4 is equipped with the position sensor 9 of 1 position of vehicle for identification, facilitates feedback 1 location information of vehicle extremely
PLC system.And reverse-running section 32 is equipped with synchronization chain, synchronization chain uniform rotation, air-breathing coaster 4 is in reverse-running section 32 and synchronization chain
It moves synchronously.
Wherein, air-breathing coaster 4 is slidably connected with circulation guide rail 3 and can slide along circulation guide rail 3, and air-breathing coaster 4 includes using
In driving lifting device 6 lifting motor 41, coaster seat 42 and synchronizing wheel 43, synchronizing wheel 43 be set to coaster seat 42 and with synchronous chain
Item, drive chain match.Air-breathing coaster 4 is equipped with lifting device 6 and air-suction cover 7, and air-suction cover 7 is loaded on 6 lower end of lifting device, air-breathing
Cover 7 is cased with the protective jacket for anticollision, and is connected to gas exhaust piping 5.Specifically, lifting device 6 is fluid pressure type scissors lifting platform,
Fluid pressure type scissors lifting platform is connect with lifting motor 41, is controlled by PLC system, fluid pressure type scissors lifting platform one end and air-breathing coaster
4 are fixedly connected, and the other end connect with air-suction cover 7 and can realize lifting.
Specifically, air-breathing coaster 4 is equipped with ultrasonic sensor 44, and ultrasonic sensor 44 detects air-breathing coaster 4 and vehicle 1
Distance, and feedback signal, to PLC system, PLC system controls air-breathing coaster 4.Ultrasonic sensor 44 is set near air-suction cover 7
Position, judges automatically equipment at a distance from car body, encounters barrier automatic stopping during the motion, releases to barrier subsequent
Continuous decline or walking.
Meanwhile air-breathing coaster 4 is additionally provided with the warning light 45 for 4 working condition of real-time display air-breathing coaster, warning light 45
Red light, green light, blue lamp and amber light including being respectively used to display different conditions.Generally, red light indicates alarm pause, notice behaviour
Make personnel's processing；Green light indicates to operate normally；Blue indicates that the lifting device 6 of air-breathing coaster 4 is rising or falling；Amber light table
Show that air-breathing coaster 4 is in backhaul state.
In addition, gas exhaust piping 5 connects with the air-suction cover 7 of air-breathing coaster 4 and leads to outdoor, gas exhaust piping 5 is equipped with exhaust wind
Machine 8, for collecting and discharging 1 tail gas of vehicle.Specifically, gas exhaust piping 5 includes main pipe rail 51 and bye-pass 52, bye-pass 52 1
End connection air-suction cover 7, the other end are connected to main pipe rail 51, and air exhauster 8 is set to main pipe rail 51, and main pipe rail 51 leads to outdoor, complete
At exhaust emissions.
The course of work of this implementation is as follows: PLC system carries out centralized control to each section, realizes automatic operation.Straight line
Plate chain 2 transmits vehicle 1 to be detected, and air-breathing coaster 4 is slided along the circulation circulation of guide rail 3, the movement of air-breathing coaster 4 and module extender board chain 2
Direction is equal.When the vehicle 1 on module extender board chain 2 enters when following range of air-breathing coaster 4, air-breathing coaster 4, which enters, follows section
31, according to position sensor 9 and ultrasonic sensor 44, speed is followed to be controlled by PLC system, along the automatic Following Car of drive chain
1, meanwhile, the lifting device 6 of air-breathing coaster 4 declines, and air-suction cover 7 drops to tailstock portion, is aligned and close to the exhaust of vehicle 1
Pipe, is not required to and exhaust pipe attaching.The tail gas that vehicle 1 generates passes through bye-pass 52, the main pipe rail 51 of air-suction cover 7 and gas exhaust piping 5,
Outdoor is directly pumped to by air exhauster 8.Offline when sailing out of module extender board chain 2 when vehicle 1 is completed to test, air-breathing coaster 4 enters back
Journey section 32, air-breathing coaster 4 are connected on synchronization chain, meanwhile, the lifting device 6 of air-breathing coaster 4 rises, and air-breathing coaster 4 is along circulation
The synchronization chain of guide rail 3, which returns to, follows 31 initial position of section, carries out next circulation.
Under special circumstances, artificial control can be used in this system, when vehicle enter 1 enter air-breathing coaster 4 follow model
After enclosing, operator judges 1 position of vehicle, and the lifting device 6 of control air-breathing coaster 4 declines and followed.
Obviously, the above embodiment of the present invention be only to clearly illustrate example of the present invention, and not be pair
The restriction of embodiments of the present invention.For those of ordinary skill in the art, may be used also on the basis of the above description
To make other variations or changes in different ways.There is no necessity and possibility to exhaust all the enbodiments.It is all this
Made any modifications, equivalent replacements, and improvements etc., should be included in the claims in the present invention within the spirit and principle of invention
Protection scope within.
Claims (10)
1. a kind of automatic trailing type Vehicular exhaust evacuation system, applied to indoor vehicle exhaust collection and is discharged, it is characterised in that:
Including module extender board chain (2), circulation guide rail (3), air-breathing coaster (4), gas exhaust piping (5) and PLC system, the PLC system and straight
Line plate chain (2), circulation guide rail (3), air-breathing coaster (4), gas exhaust piping (5) are electrically connected, and carry out centralized control；
The module extender board chain (2) is set to ground, for carrying and transmitting vehicle (1)；
The horizontal top for being set to vehicle transmission route of circulation guide rail (3), and keep wherein being located at module extender board chain (2) on one side
Same vertical plane；
The air-breathing coaster (4) is slidably connected with circulation guide rail (3) and can slide along circulation guide rail (3), and air-breathing coaster (4) is equipped with
Lifting device (6), lifting device (6) lower end are equipped with air-suction cover (7)；
The gas exhaust piping (5) connects with the air-suction cover (7) of air-breathing coaster (4) and leads to outdoor, and the gas exhaust piping (5) is equipped with
Air exhauster (8), for collecting and discharging Vehicular exhaust；
Module extender board chain (2) transmits vehicle (1) to be detected, and air-breathing coaster (4) is slided along circulation guide rail (3) circulation, and the air-breathing is sliding
Vehicle (4) is equal with the direction of motion of module extender board chain (2)；
Range, lifting device (6) decline, air-suction cover (7) alignment vehicle (1) are slided where vehicle (1) into air-breathing coaster (4)
Exhaust pipe, air exhauster (8) carry out tail gas exhaust；Range, lifting device are slided where vehicle (1) separate air-breathing coaster (4)
(6) rise, air-breathing coaster (4) continues to slide.
2. a kind of automatic trailing type Vehicular exhaust evacuation system according to claim 1, it is characterised in that: the circulation is led
Rail (3) is closed annular, including follows section (31) and reverse-running section (32), described that section (31) and module extender board chain (2) is followed to be located at together
One vertical plane.
3. a kind of automatic trailing type Vehicular exhaust evacuation system according to claim 2, it is characterised in that: described to follow section
(31) be equipped with drive chain, air-breathing coaster (4) follow section (31) by PLC system driving slide；The reverse-running section (32) is equipped with same
Chain, synchronization chain uniform rotation are walked, air-breathing coaster (4) is moved synchronously in reverse-running section (32) with synchronization chain.
4. a kind of automatic trailing type Vehicular exhaust evacuation system according to claim 3, it is characterised in that: the air-breathing is sliding
Vehicle (4) is equipped with the position sensor (9) of vehicle (1) position for identification.
5. a kind of automatic trailing type Vehicular exhaust evacuation system according to claim 3, it is characterised in that: the air-breathing is sliding
Vehicle (4) includes for driving the lifting motor of lifting device (6) (41), coaster seat (42) and synchronizing wheel (43), the synchronizing wheel
(43) coaster seat (42) are set to and are matched with synchronization chain, drive chain.
6. a kind of automatic trailing type Vehicular exhaust evacuation system according to claim 1, it is characterised in that: the air-breathing is sliding
Vehicle (4) is equipped with ultrasonic sensor (44), and ultrasonic sensor (44) detects air-breathing coaster (4) at a distance from vehicle (1), and anti-
Feedback signal to PLC system, PLC system controls air-breathing coaster (4).
7. a kind of automatic trailing type Vehicular exhaust evacuation system according to claim 1, it is characterised in that: the lifting dress
Setting (6) is fluid pressure type scissors lifting platform, and fluid pressure type scissors lifting platform one end is fixedly connected with air-breathing coaster (4), the other end and suction
Gas hood (7) connects and can realize lifting.
8. a kind of automatic trailing type Vehicular exhaust evacuation system according to claim 5, it is characterised in that: the air-breathing is sliding
Vehicle (4) is additionally provided with the warning light (45) for showing air-breathing coaster (4) working condition, and the warning light (45) includes being respectively used to
Show red light, green light, blue lamp and the amber light of different conditions.
9. a kind of automatic trailing type Vehicular exhaust evacuation system according to claim 1, it is characterised in that: the exhaust pipe
Road (5) includes main pipe rail (51) and bye-pass (52), and described bye-pass (52) one end is connected to air-suction cover (7), and other end connection is total
Pipeline (51)；The air exhauster (8) is set in main pipe rail (51).
10. according to claim 1 or a kind of automatic trailing type Vehicular exhaust evacuation system described in 9, it is characterised in that: the suction
Gas hood (7) is equipped with the protective jacket for anticollision.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910127547.0A CN109916638A (en) | 2019-02-20 | 2019-02-20 | A kind of automatic trailing type Vehicular exhaust evacuation system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910127547.0A CN109916638A (en) | 2019-02-20 | 2019-02-20 | A kind of automatic trailing type Vehicular exhaust evacuation system |
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| Publication Number | Publication Date |
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| CN109916638A true CN109916638A (en) | 2019-06-21 |
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|---|---|---|---|
| CN201910127547.0A Pending CN109916638A (en) | 2019-02-20 | 2019-02-20 | A kind of automatic trailing type Vehicular exhaust evacuation system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110389204A (en) * | 2019-08-22 | 2019-10-29 | 合肥市宇驰检测技术有限公司 | A kind of vehicle exhaust carbon dioxide discharge amount detector and its detection method |
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| CN110389204A (en) * | 2019-08-22 | 2019-10-29 | 合肥市宇驰检测技术有限公司 | A kind of vehicle exhaust carbon dioxide discharge amount detector and its detection method |
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