CN109909157A - A kind of titanium sponge particles screening plant - Google Patents
A kind of titanium sponge particles screening plant Download PDFInfo
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- CN109909157A CN109909157A CN201910202422.XA CN201910202422A CN109909157A CN 109909157 A CN109909157 A CN 109909157A CN 201910202422 A CN201910202422 A CN 201910202422A CN 109909157 A CN109909157 A CN 109909157A
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- titanium sponge
- sponge particles
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- particles
- vibration feeding
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Abstract
The present invention is a kind of titanium sponge particles screening plant, the device makes in titanium sponge particles movement forward, pass sequentially through pneumatic separation device, optical sieving device, concentration equipment, after artificial screening station, by the rejected product (titanium sponge particles of such as burning in titanium sponge particles, oxidation titanium sponge particles with apparent dark yellow or glassy yellow, the titanium sponge particles of oxidation and rich nitrogen with dark yellow or glassy yellow, titanium sponge particles with obvious chloride remnants, titanium sponge particles with residue, the titanium sponge particles of high-speed rail and its accompanying element, titanium sponge fragment etc.) and non-sponge titanium impurity (such as rubber, plastic sheet etc.) it screens out.The purity of titanium sponge raw material is further increased, reduction titanium alloy product element due to caused by impurity in titanium sponge raw material is mingled with or the rejected products risks such as uneven components.Simultaneously because the design of automatic charging device and automatic splinter screening device for screening, can mitigate manual operation intensity, production efficiency is improved.
Description
Technical field
The present invention is a kind of titanium sponge particles screening plant, is related to titanium alloy smelting technical field.
Background technique
Contain a small amount of titanium sponge rejected product (such as mistake in the barreled titanium sponge particles of titanium sponge raw material producer preparation at present
The titanium sponge particles of burning, the oxidation titanium sponge particles with apparent dark yellow or glassy yellow, with dark yellow or glassy yellow
Titanium sponge particles, titanium sponge particles, the titanium sponge particles with residue, height with obvious chloride remnants of oxidation and rich nitrogen
The titanium sponge particles of iron and its accompanying element, titanium sponge fragment etc.) and non-sponge titanium impurity (such as rubber, plastics object).Titanium closes
Golden melting enterprise will further screen before barreled titanium sponge raw material come into operation, by titanium sponge rejected product and non-sponge
The removal of titanium impurity, further increases the purity of titanium sponge raw material, reduces the titanium due to caused by impurity in titanium sponge raw material and closes
Golden ingot casting element is mingled with or the unqualified risks such as uneven components.Titanium sponge particles screening process is typically merely by manually existing at present
It is carried out in stainless steel platform, needs several operator's long-time high-strength workings, select low efficiency and be easy leakage choosing, influence sea
Continuous titanium granular mass.
Summary of the invention
The present invention is exactly directed to above-mentioned problems of the prior art and designs and provide a kind of titanium sponge particles screening
Device, the purpose is to be removed rejected product in titanium sponge and non-sponge titanium impurity by intellectual technology.
The purpose of the present invention is achieved through the following technical solutions:
This kind of titanium sponge particles screening plant, it is characterised in that: the device is successively wrapped along the path of titanium sponge particle screen selecting
Enter qualified product collection box 26 after including pneumatic separation device, optical sieving device, concentration equipment, artificial screening station, in which:
Pneumatic separation device includes automatic feed mechanism, which will pour into barreled titanium sponge 4 in feed bin, feed bin
On feed bin vibrating motor 6 is installed, the titanium sponge in feed bin pass through blanking channel 13 when, the lateral wind masterpiece by air blower 12
With waste material falls into garbage collection box 9 after entering waste material flow-guiding channel 8；
Optical sieving device is mounted on the surface at 18 middle part of vibration feeding platform, which includes high-resolution camera shooting system
System 15 and the quick suction unit 16 being mounted on three coordinate supports 17, high-resolution camera system 15 are located at quick suction unit
The fixation bracket of 16 front end, fixed high-resolution camera system 15 can quickly be aspirated in vertical height direction with up and down adjustment
The titanium sponge that device 16 can identify front end high-resolution camera system 15 from by titanium sponge particles below is not
Qualified product and non-sponge titanium impurity suck garbage collection box 9；
Concentration equipment includes electromagnetic adsorption plate 22, and the feeding of hot-wire coil and transmission belt 21 is housed inside electromagnetic adsorption plate 22
Plane is installed in parallel, which adsorbs the sponge of high-speed rail and its accompanying element in the titanium sponge particles in transmission belt 21
Titanium particle is inhaled, and after cutting off electric current, magnetic force disappears, the titanium sponge rejected product for being adsorbed on 22 surface of electromagnetic adsorption plate automatically falls off,
Removal；
Artificial screening station is by the strong light vertical irradiation light source 19 of LED as auxiliary to help operator to find and select
The titanium sponge rejected product of color exception and non-sponge titanium impurity in the titanium sponge particles passed through out.
Further, automatic feed mechanism includes steel structure support 1, the lifting device 2 for barreled titanium sponge 4 and overturning dress
3 are set, steel structure support 1 connects integral with the mounting bracket of feed bin.
Further, the feed inlet of the air outlet of air blower 12 and waste material flow-guiding channel 8 is installed on same level, air blower
12 air force is continuously adjustable.
It further, include steel platform 10, guardrail 5 and ladder 11 in the overall structure of steel structure support 1 and feed bin, blanking is logical
Road 13 is suitable for reading integral with bin blanking mouth welded seal, backgauge valve 7 is equipped between the two, for adjusting whereabouts titanium sponge
Quantity and speed, blanking channel include vertical section and tilting section, and the feed bin and blanking channel 13 are processed with stainless steel material
It forms.
Further, the path of titanium sponge particles screening includes vibration feeding platform 18, and material conveying platform vibrating motor 20 is installed
In 18 bottom of vibration feeding platform, the vibration force of titanium sponge particles advance is provided, vibration feeding platform 18 includes horizontal segment and inclines
Oblique section, the front end of 18 horizontal segment of vibration feeding platform are located at the underface of 13 tilting section discharge port of blanking channel, and vibration feeding is flat
18 two sides of platform are equipped with striker plate, prevent titanium sponge particles from falling from two sides.
Further, 18 front end of vibration feeding platform includes a paving stock mechanism 14, and paving stock mechanism 14 includes one
Baffle, the baffle can tilt forward and back any angle along 18 feed direction of vibration feeding platform, flat by baffle and vibration feeding
The gap formed between the plane of platform 18 adjusts the thickness that titanium sponge particles are layered in 18 plane of vibration feeding platform.
Further, the path of titanium sponge particles screening includes transmission belt 21,18 tilting section discharge port position of vibration feeding platform
In the surface of 21 front end of transmission belt, 21 feeding plane two sides of transmission belt are equipped with striker plate, prevent titanium sponge particles from two sides
It falls, a funnel type material collecting box 25 is installed in 21 tail portion of transmission belt, and the titanium sponge particles concentration that screening is completed is fallen into funnel type
In the qualified product collection box 26 that 25 lower end of material collecting box is placed, 21 material of transmission belt should select stainless steel band or abrasive rubber band.
In titanium sponge particles movement forward, pneumatic separation device, optical sieving device, concentration equipment, people are passed sequentially through
After work screens station, by the rejected product in titanium sponge particles, (titanium sponge particles of such as burning have apparent dark yellow or bright
Yellow aoxidizes titanium sponge particles, the titanium sponge particles of the oxidation with dark yellow or glassy yellow and rich nitrogen, with obvious chlorination
The titanium sponge particles of object remnants, the titanium sponge particles with residue, titanium sponge particles, the titanium sponge of high-speed rail and its accompanying element are broken
Piece etc.) and non-sponge titanium impurity (such as rubber, plastic sheet) screen out.
The device is by the automatic detection means of a variety of different principles first by most of titanium sponge rejected product and non-sponge
The removal of titanium impurity recycles artificial screening mode further to remove a small amount of titanium sponge rejected product of leakage sieve and non-sponge titanium impurity
It removes.Manual working intensity is significantly reduced, screening efficiency is improved, improves titanium sponge particles quality.
The beneficial effect of the invention patent is:
It 1, can be by small sizes such as the artificial titanium sponge powder for being inconvenient to screen or titanium sponge fragment, light by pneumatic separation device
The titanium sponge rejected product of quality screens out.
It 2, can be unqualified by the titanium sponge particles for being manually difficult to the high-speed rail distinguished and its accompanying element by concentration equipment
Product screen out.
3, the titanium sponge rejected product of most of color or shape anomaly can be screened out by image intelligent screening plant,
Artificial screening workload is greatly reduced, screening efficiency is improved.
4, by last road artificial screening can ensure that by front automatic splinter screening device for screening leakage choosing titanium sponge rejected product and
Non-sponge titanium impurity screens out, and further promotes titanium sponge particles quality.
Detailed description of the invention
Fig. 1 is the main view of apparatus of the present invention.
Specific embodiment
Apparatus of the present invention can reach 1000kg titanium sponge particles screening capacity by design requirement, and be named as SX-1000,
The important technological parameters of the device are as follows:
Feed bin burden rating: 1000kg；
Automatic feed mechanism rated load: 400kg；
Automatic feed mechanism promotes speed: 0-0.5m/s, is continuously adjusted；
Transmission belt workspace size: 3500mm × 700mm × 1500mm；
Tape speed: 0.2-2m/min is transmitted, is continuously adjusted；
Artificial screening station: 4-6.
Referring to figure 1, this kind of titanium sponge particles screening plant, it is characterised in that: the device is sieved along titanium sponge particles
The path of choosing successively includes entering qualified product collection box after pneumatic separation device, optical sieving device, concentration equipment, artificial screening station
26, in which:
Pneumatic separation device includes automatic feed mechanism, which will pour into barreled titanium sponge 4 in feed bin, feed bin
On feed bin vibrating motor 6 is installed, the titanium sponge in feed bin pass through blanking channel 13 when, the lateral wind masterpiece by air blower 12
With waste material falls into garbage collection box 9 after entering waste material flow-guiding channel 8；
Optical sieving device is mounted on the surface at 18 middle part of vibration feeding platform, which includes high-resolution camera shooting system
System 15 and the quick suction unit 16 being mounted on three coordinate supports 17, high-resolution camera system 15 are located at quick suction unit
The fixation bracket of 16 front end, fixed high-resolution camera system 15 can quickly be aspirated in vertical height direction with up and down adjustment
The titanium sponge that device 16 can identify front end high-resolution camera system 15 from by titanium sponge particles below is not
Qualified product and non-sponge titanium impurity suck garbage collection box 9；
Concentration equipment includes electromagnetic adsorption plate 22, rotating electric machine 23, and hot-wire coil is housed inside electromagnetic adsorption plate 22 and is passed
The feeding plane of defeated band 21 is installed in parallel, which is driven by rotating electric machine 23 rotates and adsorb in transmission belt 21
Titanium sponge particles in the titanium sponge particles of high-speed rail and its accompanying element inhale, cut off electric current after, magnetic force disappear, be adsorbed on electromagnetism suction
The titanium sponge rejected product on 22 surface of attached plate automatically falls off, removes；
Artificial screening station is by the strong light vertical irradiation light source 19 of LED as auxiliary to help operator to find and select
The titanium sponge rejected product of color exception and non-sponge titanium impurity in the titanium sponge particles passed through out.
Further, automatic feed mechanism includes steel structure support 1, the lifting device 2 for barreled titanium sponge 4 and overturning dress
3 are set, steel structure support 1 connects integral with the mounting bracket of feed bin.
The barreled titanium sponge weight of standard is 200kg or 250kg at present, therefore the nominal load capacity that automatic feed mechanism is promoted
It can be 400kg or more, while double limitation switch should be arranged in lifting device, it is ensured that promote safety.
The turnover device 3 of titanium sponge bucket can realize automatic turning by overturning motor or guiding device after being promoted to limes superiors
90 ° -180 °, it is ensured that whole titanium sponges in barreled titanium sponge 4 are fallen into feed bin 10, fall to ground after being finished down material.
The air outlet of air blower 12 and the feed inlet of waste material flow-guiding channel 8 are installed on same level, the wind of air blower 12
It is continuously adjustable to measure size.
It include steel platform 10, guardrail 5 and ladder 11 in the overall structure of steel structure support 1 and feed bin, on blanking channel 13
It is mouthful integral with bin blanking mouth welded seal, backgauge valve 7 is installed between the two, for adjust whereabouts titanium sponge quantity with
Speed, blanking channel include vertical section and tilting section, and the feed bin and blanking channel 13 are process with stainless steel material.
The path of titanium sponge particles screening includes vibration feeding platform 18, and material conveying platform vibrating motor 20 is mounted on vibration and send
Expect 18 bottom of platform, the vibration force of titanium sponge particles advance is provided, vibration feeding platform 18 includes horizontal segment and tilting section, vibration
The front end of 18 horizontal segment of material conveying platform is located at the underface of 13 tilting section discharge port of blanking channel, 18 two sides of vibration feeding platform peace
Equipped with striker plate, prevent titanium sponge particles from falling from two sides.
18 front end of vibration feeding platform includes a paving stock mechanism 14, and paving stock mechanism 14 includes a baffle, should
Baffle can tilt forward and back any angle along 18 feed direction of vibration feeding platform, pass through the flat of baffle and vibration feeding platform 18
The gap formed between face adjusts the thickness that titanium sponge particles are layered in 18 plane of vibration feeding platform.
The path of titanium sponge particles screening includes transmission belt 21, and 18 tilting section discharge port of vibration feeding platform is located at transmission belt
The surface of 21 front ends, 21 feeding plane two sides of transmission belt are equipped with striker plate, prevent titanium sponge particles from falling from two sides, transmission
A funnel type material collecting box 25 is installed in 21 tail portion of band, and the titanium sponge particles concentration that screening is completed is fallen under funnel type material collecting box 25
It holds in the qualified product collection box 26 placed, 21 material of transmission belt should select stainless steel band or abrasive rubber band.
Lower titanium sponge particles position in storehouse sensor is installed inside feed bin, when titanium sponge particles position in storehouse is higher than lower limited sensor
When, the feed bin vibrating motor 6 that control is mounted on feed bin side wall starts to vibrate, while controlling the gear among feed bin and blanking channel 13
Expect that valve 7 is opened, entire titanium sponge particles screening plant is started to work, and the operation of artificial screening station is promoted by indicator light
Worker.The vibration frequency and exciting force of feed bin vibrating motor 6, backgauge valve 7 are opened and closed degree and can be adjusted simultaneously by electric-control system
Display.When titanium sponge particles position in storehouse is lower than lower limited sensor, entire titanium sponge particles screening plant delay stops working, and leads to
Cross the operator that indicator light promotes artificial screening station.
When titanium sponge particles fall to 12 blast orifice of pneumatic separation device from blanking channel 13, by wind-force by titanium sponge particles
The rejected product of the lighter weights such as middle titanium sponge powder, fragment is blown into waste material flow-guiding channel 8, later falls into garbage collection box 9,
Operator is waited to collect cleaning.The wind-force and wind pressure of pneumatic separation device can be adjusted and be shown by electric-control system.
After titanium sponge particles fall on 18 feeding plane of vibration feeding platform from blanking channel 13, first passing through paving stock mechanism 14 will
The titanium sponge particles of accumulation tile and make thinner, and reduce the stacking of titanium sponge particles as far as possible, convenient for subsequent automatic and artificial screening
Identify titanium sponge rejected product and non-sponge titanium impurity.The height and tilt angle of stone plate are adjustable, thus controllable register
Gap between vibration feeding platform plane, normal particle sizes titanium sponge particles diameter is in 0.83-25.4mm, therefore pore size can
It is adjusted to 40mm or so, titanium sponge particles layer is controlled at 2 layers or so.
Titanium sponge particles are by, by image intelligent screening plant, first passing through high-resolution camera system 15 after paving stock mechanism 14
The titanium sponge particles rejected product for identifying the color or shape anomaly in overlay area, calculates the grid position of rejected product,
Feedback control system calculates the moving coordinate of quick suction unit 16 by control system combination transmission speed, is by control
The quick suction unit 16 that system control is mounted on three coordinate supports 17 is mobile in X, Y, Z axis and is directed at rejected product, then will
Rejected product is screened out by suction cylinder.High-resolution camera system 15 has zoom function, and can be micro- on three directions of X, Y, Z axis
Adjusted position.15 shooting area of high-resolution camera system should be able to be in covering vibration feeding berm width direction.
Titanium sponge particles are by falling on transmission belt 21 by 14 clinoplain of paving stock mechanism after image intelligent screening plant
In feeding plane.First by concentration equipment, the electromagnetic adsorption plate 22 to alive can be by high-speed rail in titanium sponge particles and its companion
The titanium sponge particles rejected product of bioelement is adsorbed onto 22 surface of electromagnetic adsorption plate.When the sponge of 22 adsorption of electromagnetic adsorption plate
When titanium particle rejected product is more, quickly electromagnetic adsorption plate 22 is rotated to 21 outside waste material of transmission belt by rotating electric machine 23 and is received
Collect right above box 9, then cut off electric current in electromagnetic coil, loses the high-speed rail of magnetic force attraction and its titanium sponge particles of accompanying element
Rejected product free-falling is fallen into garbage collection box 9, and operator is waited to collect cleaning.Electromagnetic coil electrical current can lead to
It crosses electric-control system to adjust and show, to adjust magnetic force size.
According to screening technology and screening effect, 21 speed of transmission belt is generally 0.2-2m/min, and electrodeless adjustable.
For titanium sponge particles by sending 21 to artificial screening station by transmission belt after concentration equipment, operation is manually strong by LED
The titanium sponge rejected product and non-sponge titanium impurity of the assisting sifting color exception of light vertical irradiation light source 19, then put it into
In garbage collection box.
Last titanium sponge particles are fallen into the qualified product collection box 26 of qualified titanium sponge particles by funnel type material collecting box 25,
Into subsequent sponge titanium electrode preparation section.
The above is only a kind of typical process route proposed by the present invention, not does any restrictions to the present invention, all
Any simple modification, change and equivalence changes that essence makes above embodiments according to the present invention, still fall within the present invention
The protection scope of technical solution.
Claims (7)
1. a kind of titanium sponge particles screening plant, it is characterised in that: the device successively includes along the path of titanium sponge particle screen selecting
Enter qualified product collection box (26) after pneumatic separation device, optical sieving device, concentration equipment, artificial screening station, in which:
Pneumatic separation device includes automatic feed mechanism, which will pour into barreled titanium sponge (4) in feed bin, on feed bin
It is equipped with feed bin vibrating motor (6), when the titanium sponge in feed bin passes through blanking channel (13), the lateral wind by air blower (12)
Power effect, waste material fall into garbage collection box (9) after entering waste material flow-guiding channel (8)；
Optical sieving device is mounted on the surface in the middle part of vibration feeding platform (18), which includes high-resolution camera system
(15) and the quick suction unit (16) that is mounted on three coordinate supports (17), high-resolution camera system (15), which is located at, quickly takes out
The front end of device (16) is inhaled, the fixation bracket of fixed high-resolution camera system (15) can go up downward in vertical height direction
Section, quick suction unit (16) can know front end high-resolution camera system (15) from by titanium sponge particles below
Not Chu titanium sponge rejected product and non-sponge titanium impurity sucking garbage collection box (9)；
Concentration equipment includes electromagnetic adsorption plate (22), sending equipped with hot-wire coil and transmission belt (21) inside electromagnetic adsorption plate (22)
Material plane is installed in parallel, which adsorbs high-speed rail and its accompanying element in the titanium sponge particles on transmission belt (21)
Titanium sponge particles inhale, after cutting off electric current, magnetic force disappears, be adsorbed on the titanium sponge rejected product on electromagnetic adsorption plate (22) surface from
It is dynamic to fall, remove；
Artificial screening station is by the strong light vertical irradiation light source (19) of LED as auxiliary to help operator to find and pick out
The titanium sponge rejected product of color exception and non-sponge titanium impurity in the titanium sponge particles of process.
2. titanium sponge particles screening plant according to claim 1, it is characterised in that: automatic feed mechanism includes steel construction
Bracket (1), the lifting device (2) and turnover device (3) for being used for barreled titanium sponge (4), the installation of steel structure support (1) and feed bin
Bracket connection is integral.
3. titanium sponge particles screening plant according to claim 1, it is characterised in that: the air outlet of air blower (12) and useless
The feed inlet of material flow-guiding channel (8) is installed on same level, and the air force of air blower (12) is continuously adjustable.
4. titanium sponge particles screening plant according to claim 2, it is characterised in that: steel structure support (1) and feed bin
It include steel platform (10), guardrail (5) and ladder (11) in overall structure, blanking channel (13) is suitable for reading close with the welding of bin blanking mouth
It seals integral, backgauge valve (7) is installed between the two, for adjusting whereabouts titanium sponge quantity and speed, blanking channel include
Vertical section and tilting section, the feed bin and blanking channel (13) are process with stainless steel material.
5. titanium sponge particles screening plant according to claim 1, it is characterised in that: the path packet of titanium sponge particles screening
It includes vibration feeding platform (18), material conveying platform vibrating motor (20) is mounted on vibration feeding platform (18) bottom, provides titanium sponge
The vibration force that particle advances, vibration feeding platform (18) include horizontal segment and tilting section, vibration feeding platform (18) horizontal segment
Front end is located at the underface of blanking channel (13) tilting section discharge port, and vibration feeding platform (18) two sides are equipped with striker plate, prevents
Only titanium sponge particles are fallen from two sides.
6. titanium sponge particles screening plant according to claim 5, it is characterised in that: the vibration feeding platform (18)
Front end includes a paving stock mechanism (14), and paving stock mechanism (14) includes a baffle, which can be along vibration feeding platform
(18) feed direction tilts forward and back any angle, by the gap that is formed between baffle and the plane of vibration feeding platform (18) come
It adjusts titanium sponge particles and is layered on the thickness in vibration feeding platform (18) plane.
7. titanium sponge particles screening plant according to claim 1, it is characterised in that: the path packet of titanium sponge particles screening
It includes transmission belt (21), vibration feeding platform (18) tilting section discharge port is located at the surface of transmission belt (21) front end, transmission belt
(21) feeding plane two sides are equipped with striker plate, prevent titanium sponge particles from falling from two sides, and transmission belt (21) tail portion installs one
The titanium sponge particles that screening is completed are concentrated the qualification for falling into the placement of funnel type material collecting box (25) lower end by funnel type material collecting box (25)
In product collection box (26), transmission belt (21) material should select stainless steel band or abrasive rubber band.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910202422.XA CN109909157B (en) | 2019-03-11 | 2019-03-11 | Titanium sponge particle screening device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910202422.XA CN109909157B (en) | 2019-03-11 | 2019-03-11 | Titanium sponge particle screening device |
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| CN109909157A true CN109909157A (en) | 2019-06-21 |
| CN109909157B CN109909157B (en) | 2020-10-20 |
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| CN112657868A (en) * | 2020-12-24 | 2021-04-16 | 合肥泰禾智能科技集团股份有限公司 | A mechanical structure for look selection machine magnetic separation is descaled |
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| CN109909157B (en) | 2020-10-20 |
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