CN109908750A - A kind of catalysis high-pressure decomposing reactor handling industrial waste gas - Google Patents
A kind of catalysis high-pressure decomposing reactor handling industrial waste gas Download PDFInfo
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- CN109908750A CN109908750A CN201910313356.3A CN201910313356A CN109908750A CN 109908750 A CN109908750 A CN 109908750A CN 201910313356 A CN201910313356 A CN 201910313356A CN 109908750 A CN109908750 A CN 109908750A
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- reactor
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- exhaust gas
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/8668—Removing organic compounds not provided for in B01D53/8603 - B01D53/8665
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/10—Noble metals or compounds thereof
- B01D2255/102—Platinum group metals
- B01D2255/1023—Palladium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/20—Metals or compounds thereof
- B01D2255/207—Transition metals
- B01D2255/20753—Nickel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2259/00—Type of treatment
- B01D2259/80—Employing electric, magnetic, electromagnetic or wave energy, or particle radiation
- B01D2259/804—UV light
Abstract
The invention discloses a kind of catalysis high-pressure decomposing reactors for handling industrial waste gas, the uniform adrift several Ni-Pd alloy paillons of inside reactor, reactor head is equipped with 1 set of gas compression piston, and gas compression piston is connected to the hydraulic compression device positioned at reactor top by telescopic drive rod.The characteristic for being catalyzed and decomposing vulnerable to metal surface under its in vivo higher state of energy present invention utilizes the phenyl ring in fragrant hydrocarbon molecule, first carrying out volume compression to the exhaust gas containing arene compound makes to increase in it, make it that surface occur with Ni-Pd alloy again to contact, under conditions of the excitation of ultraviolet light prolonged exposure, the chemical conjugate key of phenyl ring can be broken on Ni-Pd alloy surface in fragrant hydrocarbon molecule, and fragrant hydrocarbon molecule can gradually be cracked to form H2O and CO2Equal inorganic molecules, to achieve the purpose that arene compound in removing exhaust gas.
Description
Technical field
The present invention relates to a kind of catalysis high-pressure decomposing reactors for handling industrial waste gas, belong at the exhaust gas in environmental protection
Reason field.
Background technique
Atmosphere pollution is China's one of environmental problem most outstanding at present, and volatile organic waste gas is the weight of atmosphere pollution
Want source.With the fast development of China's Petrochemical, the volatile organic waste gas that is discharged into production process in atmospheric environment
Also it is being continuously increased, these pollutants mainly include arene compound (benzene homologues), aldoketones, halogenated hydrocarbons, alcohols etc..Its
In, the discharge amount of arene compound is relatively large, and it is again relatively prominent to the harm of ecological environment and human health, therefore,
The purified treatment of arene compound is increasingly valued by people.
Since the volatility of arene compound is very strong, it is exposed to and is easy to spread in air.Humans and animals pass through sucking
Or the aromatic hydrocarbon of skin contact excess intake, acute and chronic benzene poisoning can be caused.There is research report to show to cause benzene poisoning
Phenol is generated in part because of intracorporal benzene.Benzene meeting Central nervous system generates paralysis effect, causes acute poisoning.
Severe one will appear headache, Nausea and vomiting, in a certain state of delirium, unconsciousness, stupor, twitch, even death;A small amount of benzene can also make one
Sleepiness is generated, giddy, increased heart rate, has a headache, tremble, Bewu βtseinstrubung, the symptoms such as obnubilation.Normal person sucks 20000ppm's
It will be in peril of one's life within benzene vapour 5 ~ 10 minutes.
Long Term Contact benzene can cause great damage to blood, cause neurasthenia syndrome.Benzene can damage marrow, make red
Blood cell, leucocyte, platelet counts are reduced, and make chromosome aberration, and so as to cause leukaemia, or even aplastic occur poor
Blood.Benzene can cause to bleed profusely, to inhibit the function of immune system, disease be made to have an opportunity to take advantage of.There is research report to point out, benzene
It is in intracorporal incubation period 12 ~ 15 years in people.
Currently, the production. art process and exhaust gas discharging modes of China's Petrochemical enterprise are different, exhaust emission control
Technology processed is also far from each other.In general, the processing method of the wide use in China mainly has: absorption method, heat damage method, cold
Solidifying method, absorption process etc..
(1) absorption method:
With porous solid treatment fluid mixture, one or more of components contained therein is made to be enriched in the surface of solids, and with
The process of other component separation is known as adsorbing.Absorption method is mainly used for the purification of low concentration high throughput aromatic hydrocarbon.
(2) heat damage method:
Heat damage method is current application than aromatic hydrocarbon administering method wide, that research is more, especially suitable for containing low concentration
The exhaust gas of aromatic hydrocarbon.This method can be divided into direct flame combustion and catalysis burning, and process is complicated and may include a series of
Decomposition, polymerization and radical reaction.And most important aromatic hydrocarbon heat damage method mechanism includes oxidation, thermal cracking and thermal decomposition, heat
Destruction method is based on the progress of this mechanism.
(3) condensation method:
Condensation method is that have this property of different saturated vapor pressures at different temperatures using substance, using reduce system temperature or
System pressure is improved, the process for condensing the aromatic hydrocarbon in steam condition and separating from exhaust gas.
(4) absorption process:
The characteristics of absorption process can mainly be dissolved each other using aromatic hydrocarbon with most of oily substance, with the oils of higher boiling, low-steam pressure
The aromatic hydrocarbon in exhaust gas is absorbed as absorbent, common absorber is padding washing absorption tower.
(5) biofilm:
Microorganism is exactly fixedly attached to porous medium filler surface by so-called biofilm, and makes polluted gas in packed bed
Biological treatment is carried out in layer, can be by contaminant removal therein, and be allowed to degrade in gap.Volatile organic contaminant is inhaled
It is attached to apparent gap, is consumed by the Institute of Micro-biology in gap, and be degraded into CO2、H2O and neutral salt.
Currently, the aromatic hydrocarbon waste gases processing method that China generallys use, generally existing initial investment is big, operation and maintenance cost
High, the disadvantages of technology is complicated, and its treatment effect is also difficult to meet increasingly strict emission request.For this reason, it may be necessary to find new
Method and approach solve this problem.
Summary of the invention
A kind of catalysis high-pressure decomposing reactor handling industrial waste gas, left lower are equipped with air intake valve, and right upper portion is set
There are ultra-fine strainer and drain tap, reactor bottom has been mounted side by side 5 ultraviolet generaters, has been equipped with above ultraviolet generater
1 paillon protective net, paillon protective net top arranged on left and right sides are separately installed with 1 piston limit device, and inside reactor uniformly floats
Several Ni-Pd alloy paillons are floated, reactor head is equipped with 1 set of gas compression piston, and gas compression piston is by telescopic transmission
Bar is connected to the hydraulic compression device positioned at reactor top.
Wherein, the petrochemical industry exhaust gas containing arene compound, which passes through, is located at catalysis high-pressure decomposing reactor left lower
Air intake valve enter inside reactor, the hydraulic compression device positioned at reactor top is first begin to work, by telescopic
Drive rod driving gas compression piston does downward motion, compresses exhaust gas volume, other than making to gradually rise in it, may be used also
So that the Ni-Pd alloy paillon of exhaust gas and inside reactor is sufficiently mixed, it will when gas compression piston reaches at piston limit device
Stop compression movement and stops certain time in the position, at this point, 5 ultraviolet generaters for being located at reactor bottom start,
Emit ultraviolet light to compressed exhaust gas, under conditions of the excitation of ultraviolet light prolonged exposure, virtue contained in the exhaust gas of high interior energy
Phenyl ring chemical conjugate key in fragrant hydrocarbon molecule can be broken in Ni-Pd alloy foil surfaces, and fragrant hydrocarbon molecule can gradually crack life
At H2O and CO2Equal inorganic molecules, thereafter, gas compression piston begin to ramp up and at the top of Returning reactors, after resolution process
Exhaust gas by be located at reactor right upper portion ultra-fine strainer filter out Ni-Pd alloy paillon after, pass through the row of ultra-fine strainer rear end
Reactor is discharged in air valve, and enters next treatment process;Wherein, the effect of paillon protective net is to stop Ni-Pd alloy paillon
It falls, prevents it to be in contact with ultraviolet generater, to avoid the damage of ultraviolet generater.
Wherein, the dischargeable capacity for being catalyzed high-pressure decomposing reactor is 375m3, working pressure range is 7.0 ~ 29.0MPa,
Exhaust gas in reactor can be compressed to 125m by gas compression piston3, gas compression ratio is 3:1.
Wherein, be catalyzed high-pressure decomposing reactor, the operating voltage of ultraviolet generater is 65V, can generation wavelength be
The ultraviolet radiation of 295nm, service life are generally 6500h.
Wherein, it is catalyzed high-pressure decomposing reactor, the hydraulic oil of hydraulic compression device is exquisite dormant oil, and oil cylinder internal diameter is
140mm, working pressure range are 12.0 ~ 18.0MPa, and hydraulic oil maximum stream flow is 165L/min.
By this system treated exhaust gas, the removal efficiency of arene compound is up to 99.3%.
The present invention has the advantages that
(1) this reactor gets rid of the governance model of arene compound in existing petrochemical industry exhaust gas, creative utilization
Phenyl ring in fragrant hydrocarbon molecule is in the characteristic that it can be catalyzed under higher state in vivo vulnerable to metal surface and decompose, to exhaust gas
Carrying out volume compression makes to increase in it, and makes it that surface occur with Ni-Pd alloy under conditions of the excitation of ultraviolet light prolonged exposure
It contacts, the chemical conjugate key of phenyl ring can be broken on Ni-Pd alloy surface in fragrant hydrocarbon molecule, and gradually be cracked into H2O and CO2
Equal inorganic molecules.This method has preferable catalytic decomposition effect to arene compound, is a kind of very targeted processing
Method, treatment effeciency is up to 99.3%.
(2) on the one hand this reactor greatly reduces without using any chemical agent as processing material and purchases processed material
On the other hand cost caused by expecting also has prevented to introduce the risk for endangering bigger pollutant.
(3) this reactor uses Ni-Pd alloy paillon as metal surface catalysis material, and creative uses paillon
Formula configuration design, considerably increases contact area, improves catalysis reaction efficiency.
(4) this reactor technology route is advanced, and occupation area of equipment is smaller, and treatment effect is good, operation and maintenance at
This is very low, is conducive to promote and apply on a large scale.
Detailed description of the invention
Fig. 1 is the schematic diagram for being catalyzed high-pressure decomposing reactor.
61- air intake valve, 62- ultraviolet generater, 63- paillon protective net, 64- piston limit device, 65- Ni-Pd alloy foil
Piece, 66- gas compression piston, the telescopic drive rod of 67-, 68- hydraulic compression device, the ultra-fine strainer of 69-, 610- drain tap.
Specific embodiment
As shown in Figure 1, a kind of catalysis high-pressure decomposing reactor for handling industrial waste gas, using stainless steel material, left side
Lower part is equipped with air intake valve 61, and right upper portion is equipped with ultra-fine strainer 69 and drain tap 610, and reactor bottom has been mounted side by side 5
Branch ultraviolet generater 62,1 paillon protective net 63 is equipped with above ultraviolet generater 62, and 63 top of paillon protective net is left and right
Two sides are separately installed with 1 piston limit device 64, the uniform adrift several Ni-Pd alloy paillons 65 of inside reactor, reactor top
Portion is equipped with 1 set of gas compression piston 66, and gas compression piston 66 is connected to by telescopic drive rod 67 positioned at reactor top
Hydraulic compression device 68;Wherein, the petrochemical industry exhaust gas containing arene compound, which passes through, is located at catalysis high-pressure decomposing reaction
The air intake valve 61 of 6 left lower of device enters inside reactor, and the hydraulic compression device 68 positioned at reactor top is first begin to
Work drives gas compression piston to do downward motion, compresses exhaust gas volume, in addition to making in it by telescopic drive rod 67
Outside capable of gradually rising, the Ni-Pd alloy paillon 65 of exhaust gas and inside reactor can also be made to be sufficiently mixed, when gas compression piston
It will stop compression movement when at 66 arrival piston limit devices 64 and stop certain time in the position, at this point, being located at reactor bottom
5 ultraviolet generaters 62 in portion start, and emit ultraviolet light to compressed exhaust gas, in the condition of ultraviolet light prolonged exposure excitation
Under, the phenyl ring chemical conjugate key in fragrance hydrocarbon molecule contained in the exhaust gas of high interior energy can occur on 65 surface of Ni-Pd alloy paillon
Fracture, fragrant hydrocarbon molecule can gradually be cracked to form H2O and CO2Equal inorganic molecules, thereafter, gas compression piston 66 is begun to ramp up simultaneously
At the top of Returning reactor, the exhaust gas after resolution process filters out nickel palladium by being located at the ultra-fine strainer 69 of reactor right upper portion
After alloy foil sheet 65, reactor is discharged by the drain tap 610 of ultra-fine 69 rear end of strainer, and enter next treatment process;Its
In, the effect of paillon protective net 63 is the whereabouts for stopping Ni-Pd alloy paillon 65, prevents it from connecing with ultraviolet generater 62
Touching, to avoid the damage of ultraviolet generater 62;Wherein, the dischargeable capacity for being catalyzed high-pressure decomposing reactor 6 is 375m3, work
Making pressure limit is 7.0 ~ 29.0MPa, and the exhaust gas in reactor can be compressed to 125m by gas compression piston 663, gas pressure
Contracting is than being 3:1;Wherein, it is catalyzed high-pressure decomposing reactor 6, the operating voltage of ultraviolet generater 62 is 65V, can generate wave
The ultraviolet radiation of a length of 295nm, service life are generally 6500h;Wherein, high-pressure decomposing reactor 6, hydraulic pressure are catalyzed
The hydraulic oil of compression apparatus 68 is exquisite dormant oil, and oil cylinder internal diameter is 140mm, and working pressure range is 12.0 ~ 18.0MPa, hydraulic
Oily maximum stream flow is 165L/min.
By this system treated exhaust gas, the removal efficiency of arene compound is up to 99.3%.
Claims (1)
1. a kind of catalysis high-pressure decomposing reactor for handling industrial waste gas, which is characterized in that on the left of catalysis high-pressure decomposing reactor
Lower part is equipped with air intake valve, and right upper portion is equipped with ultra-fine strainer and drain tap, and 5 ultraviolet lights have been mounted side by side in reactor bottom
Generator, ultraviolet generater top are equipped with 1 paillon protective net, and arranged on left and right sides is separately installed with 1 above paillon protective net
Piston limit device, uniformly adrift several Ni-Pd alloy paillons, reactor head are equipped with 1 set of gas compression and live inside reactor
Plug, gas compression piston are connected to the hydraulic compression device positioned at reactor top by telescopic drive rod;
The dischargeable capacity for being catalyzed high-pressure decomposing reactor is 375m3, working pressure range 7.0-29.0MPa, gas compression piston
Exhaust gas in reactor can be compressed to 125m3, gas compression ratio is 3:1;
Be catalyzed high-pressure decomposing reactor ultraviolet generater can generation wavelength be 295nm ultraviolet radiation, hydraulic compression
The hydraulic oil of device is exquisite dormant oil, and oil cylinder internal diameter is 140mm, and working pressure range is about 12.0-18.0MPa, hydraulic oil
Maximum stream flow 165L/min.
Priority Applications (1)
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CN201910313356.3A CN109908750A (en) | 2017-01-20 | 2017-01-20 | A kind of catalysis high-pressure decomposing reactor handling industrial waste gas |
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CN201910313356.3A CN109908750A (en) | 2017-01-20 | 2017-01-20 | A kind of catalysis high-pressure decomposing reactor handling industrial waste gas |
CN201710040998.1A CN106669415B (en) | 2017-01-20 | 2017-01-20 | A kind of catalysis high-pressure decomposing reactor handling industrial waste gas |
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CN201910313356.3A Withdrawn CN109908750A (en) | 2017-01-20 | 2017-01-20 | A kind of catalysis high-pressure decomposing reactor handling industrial waste gas |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110833753A (en) * | 2019-12-06 | 2020-02-25 | 安徽顺达环保科技股份有限公司 | Waste incineration flue gas backward flow decarbonization device |
CN117819639A (en) * | 2024-03-05 | 2024-04-05 | 中城院(北京)环境科技股份有限公司 | Kitchen waste water treatment equipment |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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EP1982734A1 (en) * | 2007-04-19 | 2008-10-22 | Akos Advanced Technology Ltd. | A method and apparatus for fluid purification |
CN104785234A (en) * | 2015-03-02 | 2015-07-22 | 山东省环境保护科学研究设计院 | Honeycomb active carbon supported catalyst plate |
CN105439135A (en) * | 2015-12-30 | 2016-03-30 | 成都新柯力化工科技有限公司 | Method for preparing graphene from lignin |
Family Cites Families (2)
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US20050118079A1 (en) * | 2003-10-24 | 2005-06-02 | Kunimasa Muroi | Method and apparatus for gas treatment using non-equilibrium plasma |
CN100441273C (en) * | 2004-09-30 | 2008-12-10 | 广东工业大学 | Photoelectricity catalytic reactor for degrading organic contaminant and degradation method |
-
2017
- 2017-01-20 CN CN201710040998.1A patent/CN106669415B/en not_active Expired - Fee Related
- 2017-01-20 CN CN201910313356.3A patent/CN109908750A/en not_active Withdrawn
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1982734A1 (en) * | 2007-04-19 | 2008-10-22 | Akos Advanced Technology Ltd. | A method and apparatus for fluid purification |
CN104785234A (en) * | 2015-03-02 | 2015-07-22 | 山东省环境保护科学研究设计院 | Honeycomb active carbon supported catalyst plate |
CN105439135A (en) * | 2015-12-30 | 2016-03-30 | 成都新柯力化工科技有限公司 | Method for preparing graphene from lignin |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110833753A (en) * | 2019-12-06 | 2020-02-25 | 安徽顺达环保科技股份有限公司 | Waste incineration flue gas backward flow decarbonization device |
CN117819639A (en) * | 2024-03-05 | 2024-04-05 | 中城院(北京)环境科技股份有限公司 | Kitchen waste water treatment equipment |
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CN106669415A (en) | 2017-05-17 |
CN106669415B (en) | 2019-05-14 |
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Application publication date: 20190621 |
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