Dust removal ribbon loom
Technical Field
The invention relates to the field of weaving ribbon equipment, in particular to a dust removal ribbon loom.
Background
Along with the promotion of national economic level, people pay more attention to the dress of self and dress up, therefore the dress industry obtains rapid development, and the meshbelt is an indispensable part in the dress production process, and meshbelt production is drawn the yarn to meshbelt built-in generally and is woven formation, but the present technical consideration is not perfect enough, has following shortcoming: 1. one ribbon loom can process several ribbons usually at the same time, and the yarn is usually guided into the ribbon loom and is parallelly drawn, so that the yarn is parallelly formed into a yarn surface in the drawing process, and the summer is a high emergence period of winged insect propagation, when the winged insect or employee hair falls onto the surface of the yarn and is not timely found and removed, the corpse of the winged insect enters the ribbon loom, so that the components of the ribbon loom are easily polluted, meanwhile, the produced ribbons are polluted, and the production quality of the ribbons is reduced; 2. when there is the feather wadding of perk on the yarn surface, get into the inkle loom and take place to tear, lead to the yarn fracture easily, influence the meshbelt production, the meshbelt surface that produces when leading to simultaneously produces the frizzy, influences the pleasing to the eye and the practicality of meshbelt.
Disclosure of Invention
In order to solve the problems, the invention provides a dust removal ribbon loom.
In order to achieve the purpose, the invention is realized by the following technical scheme: a dedusting ribbon loom structurally comprises a ribbon transmission wheel, a ribbon fixing plate, a ribbon loom main body, a supporting base, a control panel and a yarn traction device, wherein the bottom of the supporting base abuts against the ground, the bottom of the ribbon loom main body is of a rectangular structure, the bottom of the ribbon loom main body is connected with the upper surface of the supporting base through threads, the ribbon transmission wheel is embedded on the upper surface of the ribbon loom main body, the ribbon fixing plate is provided with two ribbon transmission wheels and is horizontally arranged in front of the ribbon transmission wheel, the yarn traction device is mutually buckled with the ribbon loom main body, the control panel is arranged at the right end of the upper surface of the ribbon loom main body, the bottom of the control panel is fixed with the ribbon loom main body through bolts, the yarn traction device is composed of a yarn impurity removal structure, a traction device shell and a fixing support, the bottom of the fixing support is mutually buckled with the rear end of the upper surface of, yarn edulcoration structure equidistance evenly distributed is inside the tractor shell.
As a further improvement of the invention, the yarn impurity removing structure consists of a yarn transmission device, a shaking impurity removing structure and a twisting device, wherein the yarn transmission device is nested in a tractor shell, the shaking impurity removing structure is mutually meshed with the yarn transmission device, and the twisting device is nested below the yarn transmission device.
As a further improvement of the invention, the yarn transmission device consists of a yarn driving wheel, a driving wheel tensioning guide rail, a linkage gear, a sliding block guide rail, a fixed pulley, a spiral spring, a transmission belt and a pulley fixed block, wherein the driving wheel tensioning guide rail is vertically welded with the bottom surface of the tractor shell, the yarn driving wheel and the driving wheel tensioning guide rail are in clearance fit and are abutted against the yarn, the sliding block guide rail is positioned above the yarn driving wheel and is fixed with the top of the tractor shell through a bolt, the pulley fixed block is a rectangular constructor, the back part of the pulley fixed block is in clearance fit with the sliding block guide rail, the fixed pulley is positioned in front of the pulley fixed block and is fixed with the pulley fixed block through a bolt, the linkage gear is positioned at the left side of the sliding block guide rail, the transmission belt is, the spiral spring is nested in the slide block guide rail, and the top of the spiral spring is abutted to the pulley fixing block.
As a further improvement of the invention, the shaking and impurity removing structure comprises a yarn beating rod, a driving wheel, a hair removing brush, a yarn twisting disc, a yarn guide rod and a gear disc, wherein the gear disc at the right end of the yarn guide rod is meshed with a linkage gear, the yarn twisting disc is positioned at the left side of the yarn guide rod and is integrated with the yarn guide rod, the gear disc is positioned at the rightmost end of the yarn guide rod, the hair removing brush is uniformly distributed on the inner wall of the yarn twisting disc at equal intervals, the tail part of the driving wheel is meshed with the left end of the yarn twisting disc, and the yarn beating rod is buckled with the driving wheel.
As a further improvement of the invention, the twisting device consists of a twisting brush, a rotating shaft and a yarn guide block, wherein the yarn guide block is buckled with the yarn transmission device, the rotating shaft is uniformly distributed in the yarn guide block at equal intervals, and the twisting brush is abutted to the rotating shaft.
As a further improvement of the invention, the yarn twisting disc adopts a hollow circular truncated cone structure, so that impurities on the yarn can slide downwards along the inclined surface of the circular truncated cone after being hooked, and the yarn feeding port is prevented from being blocked.
As a further improvement of the yarn beating device, four yarn beating rods are arranged, included angles between the four yarn beating rods and the horizontal plane are 50 degrees, when the driving wheels drive the yarn beating rods to rotate anticlockwise, the yarn beating rods and yarns are subjected to intermittent collision, vibration waves which shake the yarns up and down are generated, and impurities on the surfaces of the yarns are removed.
As a further improvement of the invention, a return spring is arranged in the tension guide rail of the driving wheel below the yarn driving wheel.
As a further improvement of the invention, the twisting brushes are alternately arranged on the inner wall of the yarn guide block and are mutually buckled with the rotating shaft.
The invention has the beneficial effects that: the dust removal ribbon loom is matched with the twisting device through the shaking impurity removal structure, the shaking impurity removal structure can enable the yarns to generate irregular vibration up and down before the yarns are fed into the ribbon loom, impurities such as winged insects and hairlines on the surface of each yarn are removed, the situation that the components of the ribbon loom and produced ribbons are polluted due to the fact that the impurities enter the ribbon loom is avoided, and the production quality of the ribbons is improved; meanwhile, after the yarns pass through the twisting device, the surface-warped batting can be extruded and attached to the surfaces of the yarns, the yarns are prevented from being torn in the mesh belt machine, the strength of the yarns is enhanced, and meanwhile, the attractiveness of the surface of the mesh belt is improved.
1. The yarn transmission device of the invention is combined with the shaking impurity removing structure, when the yarn enters the tractor shell and is abutted against the yarn driving wheel, the yarn drives the yarn driving wheel to rotate, the yarn driving wheel enables the linkage gear to synchronously rotate through the transmission belt, the linkage gear is meshed with the gear disc and drives the yarn twisting disc and the yarn guide rod to rotate, and the yarn twisting disc drives the driving wheel to rotate, the yarn flapping rod on the driving wheel rotates and flaps the yarn passing through the middle of the yarn twisting and collecting disc, at the moment, the inertia of the yarn is changed and irregular vibration is generated up and down, thereby effectively shaking off the remains of the winged insect corpses and other impurities on the surface of the yarn, after the yarns are fed into the yarn twisting disc, the hair removing brush on the inner wall of the yarn twisting disc can hook up the hair wound on the surface of the yarns, so that the yarns entering the ribbon loom main body are cleaner, and the quality of ribbon production is improved.
2. When the twisting device is used, when yarns penetrate through the yarn guide blocks, the yarns are attached to the alternate twisting brushes and drive the twisting brushes to rotate on the rotating shaft, so that the hackling and twisting effects are exerted on the surfaces of the yarns, the raised wool battings on the surfaces of the yarns are attached to the yarns, the strength of the yarns in the knitting process is enhanced, the yarns are finer, and meanwhile, the flatness and the attractiveness of the surface of the mesh belt are effectively improved.
Drawings
Fig. 1 is a schematic structural diagram of a dust-removing ribbon loom of the invention.
Fig. 2 is a front view of the yarn traction device of the present invention.
FIG. 3 is a schematic structural diagram of a side view of the yarn impurity removing structure of the present invention.
FIG. 4 is an enlarged schematic view of B in FIG. 3 according to the present invention.
FIG. 5 is a schematic view of the structure of the surface A-A in FIG. 3 according to the present invention.
FIG. 6 is a schematic structural diagram of a jitter impurity removal structure according to the present invention.
FIG. 7 is a schematic three-dimensional structure of a yarn capstan according to the present invention.
FIG. 8 is a schematic view of the structure of the twisting apparatus of the present invention.
In the figure: a mesh belt conveying wheel-1, a mesh belt fixing plate-2, a ribbon loom main body-3, a supporting base-4, a control panel-5, a yarn traction device-6, a yarn impurity removing structure-61, a tractor shell-62, a fixing bracket-63, a yarn transmission device-a, a shaking impurity removing structure-b, a yarn twisting device-c, a yarn driving wheel-a 1, a driving wheel tensioning guide rail-a 2, a linkage gear-a 3, a slider guide rail-a 4, a fixed pulley-a 5, a spiral spring-a 6, a transmission belt-a 7, a pulley fixed block-a 8, a yarn beating rod-b 1, a driving wheel-b 2, a hair removing brush-b 3, a yarn twisting disk-b 4, a yarn guide rod-b 5, a gear disk-b 6, a yarn twisting brush-c 1, Rotation axis-c 2, yarn guide block-c 3.
Detailed Description
In order to make the technical means, the creation features, the achievement objects and the effects of the invention easy to understand, fig. 1 to 8 schematically show the structure of the dust-removing ribbon loom of the embodiment of the invention, and the invention is further explained below with reference to the specific embodiment.
Examples
Referring to fig. 1-2, the invention provides a dust-removing ribbon loom, which comprises a ribbon transmission wheel 1, a ribbon fixing plate 2, a ribbon loom main body 3, a supporting base 4, a control panel 5 and a yarn traction device 6, wherein the bottom of the supporting base 4 is tightly attached to the ground, the ribbon loom main body 3 is of a rectangular structure, the bottom of the ribbon loom main body is connected with the upper surface of the supporting base 4 through threads, the ribbon transmission wheel 1 is nested on the upper surface of the ribbon loom main body 3, the ribbon fixing plate 2 is provided with two ribbon transmission wheels which are horizontally arranged in front of the ribbon transmission wheel 1, the yarn traction device 6 is buckled with the ribbon loom main body 3, the control panel 5 is arranged at the right end of the upper surface of the ribbon loom main body 3, the bottom of the control panel is fixed with the ribbon loom main body 3 through bolts, and the yarn traction device 6 is composed, The fixed bolster 63 constitutes, the fixed bolster 63 bottom is mutually buckled with inkle loom main part 3 upper surface rear end, the tractor shell 62 is nested together for rectangle structure and left and right sides both ends and fixed bolster 63, yarn edulcoration structure 61 equidistance evenly distributed is inside tractor shell 62.
Referring to fig. 3-4, the yarn impurity removing structure 61 is composed of a yarn driving device a, a shaking impurity removing structure b, and a twisting device c, the yarn driving device a is nested in the tractor housing 62, the shaking impurity removing structure b is engaged with the yarn driving device a, and the twisting device c is nested below the yarn driving device a. The yarn transmission device a consists of a yarn driving wheel a1, a driving wheel tensioning guide rail a2, a linkage gear a3, a sliding block guide rail a4, a fixed pulley a5, a spiral spring a6, a transmission belt a7 and a pulley fixed block a8, the driving wheel tensioning guide rail a2 is vertically welded with the bottom surface of the tractor shell 62, the yarn driving wheel a1 and the driving wheel tensioning guide rail a2 are in clearance fit and abutted against yarns, the sliding block guide rail a4 is positioned above the yarn driving wheel a1 and fixed with the top of the tractor shell 62 through bolts, the pulley fixed block a8 is a rectangular structure and has the back in clearance fit with the sliding block guide rail a4, the fixed pulley a5 is positioned in front of the pulley fixed block a8 and fixed with the pulley fixed block a8 through bolts, the linkage gear a3 is positioned on the left side of the sliding block guide rail a4, the transmission belt a7 is respectively in clearance fit with the yarn driving wheel a1, the fixed pulley a5 is abutted, the spiral spring a6 is nested in the slide block guide rail a4, and the top of the spiral spring is abutted with the pulley fixed block a 8. A return spring is arranged in the driving wheel tensioning guide rail a2 below the yarn driving wheel a1, so that the yarn driving wheel a1 can extrude the return spring and slide up and down on the driving wheel tensioning guide rail a2, and the yarn breaking condition caused by too large yarn tensioning force is avoided.
Referring to fig. 5-8, the shaking and impurity removing structure b includes a yarn flapping rod b1, a driving wheel b2, a hair removing brush b3, a yarn twisting disk b4, a yarn guide rod b5, and a gear disk b6, wherein the yarn guide rod b5 and the right gear disk b6 are engaged with a linkage gear a3, the yarn twisting disk b4 is located on the left side of the yarn guide rod b5 and is integrated with the yarn guide rod b5, the gear disk b6 is located at the rightmost end of the yarn guide rod b5, the hair removing brush b3 is uniformly distributed on the inner wall of the yarn twisting disk b4 at equal distance, the tail of the driving wheel b2 is engaged with the left end of the yarn twisting disk b4, and the yarn flapping rod b1 is engaged with the driving wheel b 2. The twisting device c comprises a twisting brush c1, a rotating shaft c2 and a yarn guide block c3, wherein the yarn guide block c3 is buckled with the yarn transmission device a, the rotating shaft c2 is uniformly distributed in the yarn guide block c3 at equal intervals, and the twisting brush c1 is abutted against the rotating shaft c 2. The yarn twisting disc b4 adopts a hollow round table structure, so that impurities on the yarn can slide downwards along the inclined plane of the round table after being hooked down, and the yarn feeding port is prevented from being blocked. The yarn flapping rods b1 are four and have an included angle of 50 degrees with the horizontal plane, when the driving wheel b2 drives the yarn flapping rods b1 to rotate anticlockwise, the yarn flapping rods b1 and the yarn are in intermittent collision, the yarn generates vibration waves which shake up and down, and impurities on the surface of the yarn are removed. The twisting brush c1 is alternately arranged on the inner wall of the yarn guide block c3 and is buckled with the rotating shaft c2, so that the yarns are subjected to the combing and pressing actions of the twisting brush c1 when passing through the yarn guide block c3, the raised wool on the surfaces of the yarns is attached to the yarns, and the strength of the yarns is enhanced.
The yarns are pulled to a yarn traction device 6 of the yarn traction device and are guided into the ribbon loom main body 3, then the ribbon loom main body 3 is started through a control panel 5 to carry out braiding operation, and the braided ribbon is drawn and guided out through a ribbon transmission wheel 1.
When the needle loom is used, yarn enters from the left end of the tractor shell 62 and abuts against the yarn driving wheel a1 at the same time, and passes through the twisting device c to extend out to be buckled with the needle loom body 3, when the needle loom body 3 pulls the yarn to start braiding, the yarn generates sliding friction with the yarn driving wheel a1, so that the yarn driving wheel a1 rotates clockwise along with the yarn, the yarn driving wheel a1 drives the linkage gear a3 to rotate synchronously through the transmission belt a7, the left lower part of the linkage gear a3 is meshed with the gear disc b6, so that the gear disc b6 drives the yarn twisting disc b4 and the yarn guide rod b5 to rotate, the driving wheel b2 is meshed with the yarn twisting disc b4, so that the driving wheel b2 rotates clockwise, the yarn beating rod b1 on the driving wheel b2 is contacted with the yarn passing through the centers of the yarn twisting disc b4 and the yarn guide rod b5 and is squeezed and flapped, when the pressure disappears, the yarn is, the inertia of the yarn is changed, the yarn is subjected to irregular vibration up and down, flying insects and impurities on the surface of the yarn are removed, and after the yarn enters the yarn twisting disc b4, hair on the yarn is wound and removed by the hair removing brush b3, so that the quality of the yarn is effectively improved, and the woven belt is tidier; when the yarn passes through the middle of the twisting device c, the twisting brush c1 is in contact with the yarn, and the twisting brush c1 rotates along with the movement of the yarn by taking the rotating shaft c2 as a circle center, so that the hackling and twisting effects are generated on the yarn, the woollen wool floated on the surface of the yarn is attached, the strength of the yarn is enhanced, and the attractiveness and the practicability of the woven belt are improved.