CN109896244B - Hang and turn to rail mechanism - Google Patents
Hang and turn to rail mechanism Download PDFInfo
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- CN109896244B CN109896244B CN201910322386.0A CN201910322386A CN109896244B CN 109896244 B CN109896244 B CN 109896244B CN 201910322386 A CN201910322386 A CN 201910322386A CN 109896244 B CN109896244 B CN 109896244B
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- production line
- guide rail
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Abstract
The invention relates to a hanging steering rail transfer mechanism, which comprises a production line guide rail and a rail transfer device; the two production line guide rails are arranged above the production line in parallel; two adjacent production lines are connected through two groups of rail transfer devices, and each rail transfer device comprises two groups of steering assemblies and a rail transfer track; the two groups of steering assemblies are respectively arranged on the adjacent production line guide rails; the track transfer rail is fixedly arranged between the two production line guide rails, and two ends of the track transfer rail respectively face the steering assembly; the steering assembly can be connected with the rail transfer track in a steering mode, and rail transfer guide of working equipment on the rail transfer mechanism is achieved; the working equipment can move to another production line after being guided by the rail changing of the two rail changing devices. The invention realizes the quick line change or the cross-station movement of the working equipment through the rail change guide, and compared with the disassembly and the replacement, the invention has the advantages of less time consumption and simpler and more convenient operation.
Description
Technical Field
The invention relates to a hanging mechanism, in particular to a hanging steering rail transfer mechanism.
Background
A production line is made up of a series of stations that are connected to each other, each station possibly using different working equipment to perform a specific process. If the working equipment required by the working procedure of the station is arranged above each station through the hanging mechanism, the degree of freedom of the working equipment can be changed and adjusted, the working procedure work of each direction of the workpiece can be realized to the greatest extent, and the working capacity and efficiency of the production line are improved.
Generally, the work corresponding to different process stations is different, and therefore different working devices need to be arranged according to the work content to complete the corresponding work. Usually, the working equipment suspended by the hanging mechanism can move between different stations along a guide rail on the same production line, so that the working requirements of different stations can be met under the condition of saving the working equipment.
And hang many working equipment in order to accomplish a plurality of production processes by a plurality of mechanisms of hanging usually on the guide rail of same production line, have the mechanism of hanging and can't realize striding the station along the guide rail and remove, the problem that the working equipment removal is obstructed. In addition, between different production lines, hang the mechanism and can't directly change operating equipment to other production lines, can only dismantle the back with operating equipment and install to other production lines on, lead to that the line change process is loaded down with trivial details, long time, operating equipment still can have the risk of debugging again after the line change moreover, has further influenced production efficiency again.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a hanging steering rail transfer mechanism which can directly meet the requirement of exchanging working equipment among different stations or production lines when the working equipment is hung.
The specific technical scheme of the invention is as follows:
a hanging steering rail transfer mechanism is characterized in that the rail transfer mechanism comprises a production line guide rail and a rail transfer device;
the two production line guide rails are arranged above the production line in parallel;
two adjacent production lines are connected through two groups of rail transfer devices, and each rail transfer device comprises two groups of steering assemblies and a rail transfer track; the two groups of steering assemblies are respectively arranged on the adjacent production line guide rails; the track transfer rail is fixedly arranged between the two production line guide rails, and two ends of the track transfer rail respectively face the steering assembly; the steering assembly can be connected with the rail transfer track in a steering mode, and rail transfer guide of working equipment on the rail transfer mechanism is achieved; the working equipment can move to another production line after being guided by the rail changing of the two rail changing devices.
Further, the steering assembly comprises a translation rod, a driving part and a steering track; the turning track replaces part of the production line guide rail at a preset position and can turn around the production line guide rail; the driving part drives the translation rod to translate to drive the steering track to steer.
Furthermore, the steering track consists of two steering guide rails which are arranged in parallel; the turning guide rail replaces a part of the production line guide rail at a preset position, one end of the turning guide rail is a free end and is connected with the production line guide rail, and the other end of the turning guide rail is a connecting end and is hinged with the production line guide rail; and two ends of the translation rod are respectively connected with the side part of the free end of the steering guide rail on the corresponding side through hinges.
Furthermore, the rail transfer track is composed of two rail transfer guide rails arranged in parallel, and the steering guide rail is connected with the rail transfer guide rails after steering.
Further, the free end of the steering guide rail is provided with an integrally formed lapping plate, and the steering guide rail is lapped with the production line guide rail or the track transfer guide rail through the lapping plate.
Furthermore, the rail transfer mechanism further comprises a hanging device, the hanging device comprises a first roller and a hanging device guide rail, two ends of the hanging device guide rail are respectively hung below the production line guide rail through the first roller, and the hanging device can move along the direction of the production line guide rail through the first roller; the working equipment is hung below the hanging device guide rail.
Furthermore, the hanging device further comprises a hanging assembly, and the working equipment is hung below the hanging device guide rail through the hanging assembly.
Furthermore, the hanging device further comprises a second roller, the hanging assembly is connected with the hanging device guide rail through the second roller, and the working equipment can move along the direction of the hanging device guide rail through the second roller.
Furthermore, the hanging device further comprises a sleeve, and two ends of the guide rail of the hanging device are connected with the first roller through the sleeve respectively.
Compared with the prior art, the invention has the beneficial effects that:
the guide rail on the production line is changed into the changeable rail through the rail changing device, and rail changing guide is carried out through the steering of the steering guide rail, so that the quick line changing or cross-station moving of working equipment on the production line is realized. The working equipment does not need to be detached from the hanging device and then reassembled on the hanging device of another production line, and the working equipment can be directly changed by the rail changing device according to the requirements of the process and the working procedure, so that the time for changing the line is greatly shortened, and the operation is simpler and more convenient; the invention overcomes the defect that the movement of the working equipment is blocked, and the same working equipment can be used for multiple stations or multiple production lines under the condition of different working time, thereby reducing the construction cost of the production lines.
The working equipment can move on different production lines through the invention, and when the working equipment breaks down or needs to be replaced, the working equipment can be moved to other idle production lines for maintenance or replacement, so that the normal work of the original production line is ensured, the working efficiency is maximized, and the work interruption caused by the maintenance and replacement of the equipment is avoided.
In addition, the invention also solves the problems of butt joint of the steering track and other tracks and fracture caused by overlarge bearing through the lapping plate arranged at the free end of the steering guide rail; and the multi-directional movement of the working equipment is realized through the first roller and the second roller.
Drawings
FIG. 1 is a three-dimensional structure diagram of a hanging steering rail-changing mechanism of the invention;
FIG. 2 is a structural view of a track transfer device according to the present invention;
FIG. 3 is a schematic diagram of a turning and track-changing path of a hanging device on two production lines according to the present invention;
FIG. 4 is a schematic view of the structure of the steering rail of the present invention;
FIG. 5 is a view showing a construction of a suspending device according to the present invention.
Wherein: 1-production line guide rail, 2-track changing device, 2.1-translation rod, 2.2-driving part, 2.3-steering guide rail, 2.4-track changing guide rail, 3-hanging device, 3.1-first roller, 3.2-hanging device guide rail, 3.3-sleeve, 3.4-second roller, 3.5-hanging component, 4-production line support and 5-connecting block.
Detailed Description
In order to make the technical solutions of the present application better understood by those skilled in the art, the present invention will be described in further detail below with reference to specific embodiments and accompanying drawings.
The terms of orientation such as up, down, left, right, front, and rear in the present specification are established based on the positional relationship shown in the drawings. The corresponding positional relationship may also vary depending on the drawings, and therefore, should not be construed as limiting the scope of protection.
In the present invention, the terms "mounted," "connected," "fixed," and the like are to be understood in a broad sense, and for example, may be fixedly connected, detachably connected, integrally connected, mechanically connected, electrically connected or capable of communicating with each other, directly connected, indirectly connected through an intermediate medium, or communicated between two components, or interacting between two components. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
This embodiment has recorded a hang and turn to rail transfer mechanism, and this rail transfer mechanism sets up in multichannel production line top, and the equipment hangs in the production line top through this rail transfer mechanism, can be adjusted to another production line by the orbital transfer of one production line on, still can realize the station removal of striding of equipment on the same production line. In the embodiment, the two production lines are exemplified by using the rail transfer mechanism, and if the production lines need to be added, the rail transfer mechanism can be added correspondingly.
As shown in fig. 1, each production line comprises two parallel production line guide rails 1, and the production line guide rails 1 are mounted on a production line support 4 through connecting blocks 5 and are arranged above the production line.
Two adjacent production lines link to each other through two sets of orbital transfer devices 2, as shown in fig. 2 and fig. 3, orbital transfer device 2 includes two sets of subassembly and the orbital transfer that turn to, and orbital transfer both ends are arranged respectively in to two sets of subassemblies that turn to, install respectively on adjacent production line guide rail 1, including flat moving rod 2.1, drive division 2.2 and the track that turns to, wherein, turn to the track and comprise two parallel arrangement's steering guide 2.3, the orbital transfer comprises two parallel arrangement's orbital transfer 2.4.
At a preset position, the local production line guide rail 1 is replaced by a steering guide rail 2.3, as shown in figure 4, the connecting end of the steering guide rail 2.3 is hinged with the production line guide rail 1 at one end, the free end is lapped with the production line guide rail 1 at the other end through an integrally formed lapping plate, and the problems of butt joint of the steering guide rail 2.3 and fracture due to overlarge bearing can be solved through the lapping plate. The driving part 2.2 is parallel to the flat moving rod 2.1, is installed and fixed on a cross beam of the production line support 4 above the flat moving rod 2.1, the driving end of the driving part is connected with the flat moving rod 2.1, the two ends of the flat moving rod 2.1 are respectively connected with the free end side parts of the steering guide rails 2.3 on the corresponding sides through hinges, and the driving part 2.2 pushes and pulls the flat moving rod 2.1 through the driving end to do horizontal movement, so that the steering guide rails 2.3 are driven to steer or reset around the hinge parts of the connecting ends of the steering guide rails 2.3. Normally, the straight bar 2.1 is perpendicular to the turning guide rail 2.3 as an initial state, and the turning guide rail 2.3 is lapped on the production line guide rail 1. Become the rail setting between two production line guide rails 1 of production line, become rail guide rail 2.4 both ends respectively towards turning to guide rail 2.3 free end, and it is fixed with the intermediate transverse beam on the production line support 4 through connecting block 5, the orbital bearing of 5 dispersible rail changes of connecting block, and become rail guide rail 2.4 tip to turning to guide rail 2.3's interval according to becoming rail track and production line interorbital angle and turning to guide rail 2.3's length setting, it is accurate on becoming rail guide rail 2.4 to turn to the back can stablizing the overlap joint with turning to rail 2.3.
The driving part 2.2 in the embodiment can adopt a hydraulic element, and the translation rod 2.1 is pushed and pulled to move horizontally by the hydraulic element.
In this embodiment, the production line guide rail 1, the steering guide rail 2.3 and the track transfer guide rail 2.4 are all hollow structures, and the bottom is provided with an opening.
The working equipment is hung on the rail transfer mechanism through the hanging device 3, and the hanging device 3 can adjust the working equipment to other production lines through the rail transfer device 2. In this embodiment, the hanger 3 comprises a first roller 3.1, a hanger rail 3.2, a sleeve 3.3, a second roller 3.4 and a hanger assembly 3.5, as shown in fig. 5. The hanging device 3 is hung on the production line guide rail 1 through the first roller 3.1, and the first roller 3.1 is arranged in the production line guide rail 1 and can roll along the production line guide rail 1. The two ends of the hanging device guide rail 3.2 are respectively connected with the first roller 3.1 through the sleeves 3.3, and the sleeves 3.3 are sleeved on the hanging device guide rail 3.2, so that the hanging device guide rail 3.2 can move along the direction of the production line guide rail 1 through the first rollers 3.1. In this embodiment, the hanger rail 3.2 is also hollow and has an opening at the bottom. The second roller 3.4 is mounted in the hanger rail 3.2 and can roll in the hanger rail 3.2. The working equipment is connected with the second roller 3.4 through the hanging component 3.5, and the working equipment can move along the 3.2 direction of the guide rail of the hanging device through the second roller 3.4 by pulling the working equipment.
When the mechanism is used, the working equipment is hung on a production line through the hanging component 3.5, the hanging component 3.5 is transversely pulled to drive the second roller 3.4 to roll in the hanging device guide rail 3.2, and the movement of the working equipment in the direction perpendicular to the production line guide rail 1 is realized. The longitudinal traction hanging component 3.5 drives the first roller 3.1 to roll in the production line guide rail 1, so that the working equipment moves along the direction of the production line guide rail 1.
The movement of the working equipment by the first roller 3.1, the second roller 3.4 and the hanging component 3.5 can be realized manually, and automatic or semi-automatic control can be realized by a driving device.
In fig. 3, the moving route of the working equipment is also shown, four production line guide rails 1 used by two production lines A, B are respectively numbered as a1, a2, b1 and b2, two groups of track-changing devices 2 are respectively arranged on two production lines A, B, and one group of steering assemblies in the two groups of track-changing devices 2 are respectively arranged on the adjacent a2 and b1 production line guide rails 1, and the two groups of steering assemblies are arranged at intervals.
If the working equipment only moves on the same production line and does not need to move across stations, the steering guide rail 2.3 in the rail changing device 2 does not conduct rail changing guide, the hanging device 3 moves straight along the production line guide rail 1, and the straight line is the initial position → the position I → the position II.
If the working equipment needs to move across stations on the same production line or the working equipment needs to move to another production line, the driving device 2.2 in the rail transfer device 2 drives the steering guide rail 2.3 to rotate for rail transfer guiding, so that rail transfer and line change are realized.
The track transfer guide method for moving the suspension device 3 from the production line a to the production line B is as follows:
in production line A, the hanging device 3 is hung below a1 and a2 production line guide rails 1 through a first roller 3.1, after rail transfer guiding is confirmed to be needed, the driving parts 2.2 (the two driving parts 2.2 can also be respectively started) in the two sets of steering assemblies are started, the flat moving rods 2.1 are pulled to move inwards through the driving ends, the steering guide rails 2.3 are driven to rotate towards the rail transfer guide rails 2.4 in the production line A until the steering guide rails are lapped with the rail transfer rails, and the first rail transfer guiding of the hanging device 3 is completed. The movement path of the suspension device 3 is the initial position → position.
After moving to the position II, the hanging device 3 moves along the production line guide rails 1 a2 and b1 to the position III at one end of the production line guide rails 1.
The track transfer device 2 of the production line B starts the driving part 2.2, so that the steering track in the production line B is connected with the track transfer track to complete the second track transfer guide of the hanging device 3, and the continuous moving line of the hanging device 3 is the third position → the fourth position → the fifth position → the sixth position, so that the line change of the hanging device 3 is completed.
Therefore, the whole line changing line of the hanging device 3 moving from the production line A to the production line B is the initial position → the position.
While the principles of the invention have been described in detail in connection with the preferred embodiments thereof, it will be understood by those skilled in the art that the foregoing embodiments are merely illustrative of exemplary implementations of the invention and are not limiting of the scope of the invention. The details of the embodiments are not to be interpreted as limiting the scope of the invention, and any obvious changes, such as equivalent alterations, simple substitutions and the like, based on the technical solution of the invention, can be interpreted without departing from the spirit and scope of the invention.
Claims (8)
1. A hanging steering rail transfer mechanism is characterized by comprising a production line guide rail (1) and a rail transfer device (2);
the two production line guide rails (1) are arranged above the production line in parallel;
the adjacent production lines are connected through two groups of track transfer devices (2) in opposite track transfer directions; the rail transfer device (2) comprises two groups of steering assemblies and a group of rail transfer tracks, wherein one group of steering assemblies are arranged at the adjacent positions of two production lines, one end of each steering assembly is arranged on the production line guide rail (1) of the production line, the other end of each steering assembly is arranged on the production line guide rail (1) of the adjacent production line, the other group of steering assemblies are arranged on the two production line guide rails (1) of the production line, and the two groups of steering assemblies are arranged at intervals; the steering assembly comprises a steering track consisting of two steering guide rails (2.3) arranged in parallel, wherein the steering guide rails (2.3) replace part of the production line guide rails (1) at preset positions and can be steered around the production line guide rails (1); the track-changing track consists of two track-changing guide rails (2.4) which are arranged in parallel, the two track-changing guide rails (2.4) are respectively and fixedly arranged between two adjacent production line guide rails (1) in an inclined manner, and the two ends of the track-changing guide rails respectively face the steering guide rails (2.3); the steering guide rail (2.3) is connected with the rail transfer guide rail (2.4) after being steered, so that rail transfer guide of working equipment on the rail transfer mechanism is realized; the working equipment can move to another production line after being guided by the rail changing of the two sets of rail changing devices (2).
2. The hanging steering and rail-changing mechanism according to claim 1, wherein the steering assembly comprises a translation rod (2.1), a driving part (2.2); the driving part (2.2) drives the translation rod (2.1) to translate so as to drive the steering track to steer.
3. The hanging steering rail-changing mechanism according to claim 2, wherein one end of the steering guide rail (2.3) is a free end and is connected with the production line guide rail (1), and the other end is a connecting end and is hinged with the production line guide rail (1); the two ends of the translation rod (2.1) are respectively connected with the free end side parts of the steering guide rails (2.3) on the corresponding sides through hinges.
4. The hanging steering and transfer mechanism according to claim 1, wherein the free end of the steering guide rail (2.3) has an integrally formed strap, and the steering guide rail (2.3) is connected to the production line guide rail (1) or the transfer guide rail (2.4) by the strap.
5. The hanging steering rail-changing mechanism according to claim 1, characterized in that the rail-changing mechanism further comprises a hanging device (3), the hanging device (3) comprises a first roller (3.1) and a hanging device guide rail (3.2), two ends of the hanging device guide rail (3.2) are respectively hung below the production line guide rail (1) through the first roller (3.1), and the hanging device (3) can move along the production line guide rail (1) through the first roller (3.1); the working equipment is suspended below the hanging device guide rail (3.2).
6. The hanging steering and rail-changing mechanism according to claim 5, characterized in that the hanging device (3) further comprises a hanging component (3.5), and the working equipment is hung below the hanging device guide rail (3.2) through the hanging component (3.5).
7. Hanging steering and rail transferring mechanism according to claim 6, characterized in that the hanging device (3) further comprises a second roller (3.4), the hanging assembly (3.5) is connected with the hanging device guide rail (3.2) through the second roller (3.4), and the working equipment can move along the direction of the hanging device guide rail (3.2) through the second roller (3.4).
8. A hanging steering and rail-changing mechanism according to claim 5, characterized in that the hanging device (3) further comprises a sleeve (3.3), and both ends of the hanging device guide rail (3.2) are respectively connected with the first roller (3.1) through the sleeve (3.3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910322386.0A CN109896244B (en) | 2019-04-22 | 2019-04-22 | Hang and turn to rail mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910322386.0A CN109896244B (en) | 2019-04-22 | 2019-04-22 | Hang and turn to rail mechanism |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109896244A CN109896244A (en) | 2019-06-18 |
| CN109896244B true CN109896244B (en) | 2021-03-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910322386.0A Active CN109896244B (en) | 2019-04-22 | 2019-04-22 | Hang and turn to rail mechanism |
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| Country | Link |
|---|---|
| CN (1) | CN109896244B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2012006739A (en) * | 2010-06-28 | 2012-01-12 | Metal Engineering Kk | Truck carrier device |
| CN203538459U (en) * | 2013-10-25 | 2014-04-16 | 宁波圣瑞思服装机械有限公司 | Rail changing structure in intelligent clothes production line and rail changing rail assembly applied to structure |
| CN106029981A (en) * | 2014-02-27 | 2016-10-12 | 三菱重工业株式会社 | Intersecting track and switching device |
| CN106414848A (en) * | 2014-04-29 | 2017-02-15 | 勃姆巴迪尔运输有限公司 | Cross-over switch for a monorail |
| CN108726371A (en) * | 2018-06-20 | 2018-11-02 | 国网安徽众兴电力设计院有限公司 | A kind of substation's GIS device hanging apparatus |
-
2019
- 2019-04-22 CN CN201910322386.0A patent/CN109896244B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2012006739A (en) * | 2010-06-28 | 2012-01-12 | Metal Engineering Kk | Truck carrier device |
| CN203538459U (en) * | 2013-10-25 | 2014-04-16 | 宁波圣瑞思服装机械有限公司 | Rail changing structure in intelligent clothes production line and rail changing rail assembly applied to structure |
| CN106029981A (en) * | 2014-02-27 | 2016-10-12 | 三菱重工业株式会社 | Intersecting track and switching device |
| CN106414848A (en) * | 2014-04-29 | 2017-02-15 | 勃姆巴迪尔运输有限公司 | Cross-over switch for a monorail |
| CN108726371A (en) * | 2018-06-20 | 2018-11-02 | 国网安徽众兴电力设计院有限公司 | A kind of substation's GIS device hanging apparatus |
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| Publication number | Publication date |
|---|---|
| CN109896244A (en) | 2019-06-18 |
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