CN109895211B - Environment-friendly artificial furniture board and preparation process thereof - Google Patents

Environment-friendly artificial furniture board and preparation process thereof Download PDF

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CN109895211B
CN109895211B CN201910241022.XA CN201910241022A CN109895211B CN 109895211 B CN109895211 B CN 109895211B CN 201910241022 A CN201910241022 A CN 201910241022A CN 109895211 B CN109895211 B CN 109895211B
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parts
bamboo
board
particles
stirring
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CN109895211A (en
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丁雪东
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Lejie Household Co ltd
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Lejie Household Co ltd
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Abstract

The invention discloses an environment-friendly artificial furniture board, which relates to the technical field of boards and comprises the following raw materials in parts by weight: 2n bamboo boards, a plurality of bamboo strips, 4-8 parts of bamboo charcoal particles, 30-40 parts of wheat bran or rice chaff, 35-45 parts of sawdust, 8-10 parts of camphorwood particles, 3-4 parts of dry aromatic plant particles, 6-10 parts of adhesive and 2-3 parts of flame retardant. The invention uses bamboo board and bamboo strip made from bamboo product to form the frame, the bamboo fiber has soft hand feeling, good drapability, bright color and strong toughness, which can greatly improve the beauty and strength of the furniture board.

Description

Environment-friendly artificial furniture board and preparation process thereof
Technical Field
The invention relates to the technical field of plates, in particular to an environment-friendly artificial furniture plate and a preparation process thereof.
Background
The artificial furniture board is made of leftover wood produced in the course of processing and chemical adhesive. The artificial furniture board is of various types, and the common types of the artificial furniture board comprise a shaving board, a medium density board, a core board (large core board), a plywood, a fireproof board and other decorative artificial boards. Because of their respective different characteristics, they are used in different furniture manufacturing fields.
The existing board generally comprises a wooden product as a main body, but the board manufactured by the method has poor effect, heavy weight and high manufacturing cost. Therefore, it is necessary to invent an environment-friendly artificial furniture board and a preparation process thereof to solve the above problems.
Disclosure of Invention
The invention aims to provide an environment-friendly artificial furniture board and a preparation process thereof, which aim to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: an environment-friendly artificial furniture board is prepared from the following raw materials in parts by weight: 2n pieces of bamboo boards, a plurality of bamboo strips, 4-8 parts of bamboo charcoal particles, 30-40 parts of wheat bran or rice chaff, 35-45 parts of sawdust, 8-10 parts of camphorwood particles, 3-4 parts of dry aromatic plant particles, 6-10 parts of adhesive and 2-3 parts of flame retardant;
the adhesive is prepared from the following raw materials in parts by weight:
10-14 parts of glutinous rice starch, 4-6 parts of resin, 0.5-1 part of thickening agent, 0.5-1 part of defoaming agent, 0.8-1.2 parts of preservative and 10-14 parts of purified water;
the flame retardant is prepared from the following raw materials in parts by weight:
6-8 parts of triphenyl phosphate, 2-3 parts of zinc borate and 4-6 parts of ammonium polyphosphate.
Preferably, the moisture content of the selected bamboo boards, bamboo strips, wheat chaff or rice chaff and wood chips is between 2 and 4 percent, the selected bamboo boards, bamboo strips, wheat chaff or rice chaff and wood chips need to be treated at a high temperature of between 150 and 190 ℃ before being used, and the selected bamboo boards and bamboo strips have no wormholes or fracture phenomena.
Preferably, the dry aromatic plant particles are formed by mixing one or more of various aromatic plants such as rosemary, jasmine, mint, rose, lemon and the like.
Preferably, the preparation method of the adhesive comprises the following steps:
the method comprises the following steps: taking 10-14 parts of glutinous rice starch, screening by using a screen to obtain glutinous rice starch powder, and pouring the glutinous rice starch powder into a stirrer;
step two: starting the stirrer, and stirring at the speed of 60-70r/min, then slowly pouring 4-6 parts of resin into the stirrer, and stirring for 6-8 min;
step three: after the second step is finished, slowly pouring 10-12 parts of purified water into the stirrer, adjusting the stirring speed to 90-120r/min, stirring for 10-15min, and then sequentially pouring 0.5-1 part of thickener, 0.5-1 part of defoamer and 0.8-1.2 part of preservative into the stirrer, and continuously stirring for 4-5 min;
step four: after the third step is finished, slowly pouring 2-4 parts of purified water into the stirrer, and stirring for 10-12 minutes at the stirring speed of 240-280r/min to make the prepared adhesive sticky.
Preferably, the preparation process of the adhesive is always in a high-temperature environment, and the temperature is set between 60 ℃ and 80 ℃.
The invention also provides a preparation process of the environment-friendly artificial furniture board, which is characterized by comprising the following specific steps of:
the method comprises the following steps: firstly, selecting a mould with a proper size, then selecting a bamboo board to be tiled in the mould, after the lower bamboo board is tiled, arranging bamboo strips on the bamboo board in a transversely and longitudinally staggered mode (similar to a keel), and then obtaining a general frame of the furniture board;
step two: pouring wheat bran or rice chaff, sawdust, bamboo charcoal particles, camphor wood particles and dry aromatic plant particles into another stirrer, stirring for 10-15min at the rotating speed of 150r/min for fully mixing the raw materials, then pouring the flame retardant prepared from triphenyl phosphate, zinc borate and ammonium polyphosphate into the stirrer, stirring for 8-10min, finally pouring the prepared adhesive into the stirrer, and stirring for 30-40min at the rotating speed of 360r/min for uniformly mixing the raw materials;
step three: pouring the mixed raw material prepared in the step two into the mold prepared in the step one, then carrying out hot pressing by using a hot press to ensure that wheat bran or rice chaff, sawdust, bamboo charcoal particles, camphor wood particles and dry aromatic plant particles in the mixed raw material are fully extruded to form a closely contacted whole, then laying a bamboo board on the hot-pressed mixed raw material, carrying out hot pressing on an upper bamboo board by using the hot press to ensure that the back of the upper bamboo board is fully contacted with the mixed raw material, and then curing the upper bamboo board;
step four: and after the third step is finished, punching the back surface of the manufactured furniture board by using the punching machine, and polishing the manufactured furniture board to ensure that the surface of the board is smooth.
Preferably, the distance between adjacent bamboo strips which are arranged in a staggered mode in the transverse direction and the longitudinal direction of the bamboo strips in the step one is set to be 10-20cm, and the width of the bamboo strips is two thirds of the width of the furniture board.
Preferably, the punching depth of the punching machine in the fourth step is equal to the thickness of the bamboo board.
The invention has the technical effects and advantages that:
1. the bamboo fiber of the bamboo board is soft in hand feeling, good in drapability, bright in color and strong in toughness, so that the attractiveness and strength of the prepared furniture board can be greatly improved, the bamboo charcoal particles are arranged, the effects of purifying air, eliminating peculiar smell, absorbing moisture, preventing mildew, inhibiting bacteria and expelling insects can be achieved by utilizing the strong adsorption capacity of the bamboo charcoal particles, in addition, the bamboo product has good flame resistance, and the flame retardant property of the furniture board can be greatly improved by adding the flame retardant;
2. according to the invention, the existing board made of sawdust is changed into the board made of wheat bran or rice chaff and sawdust, the wheat bran or rice chaff is easy to obtain, low in price and light in material, and has good water absorption, so that the production cost and the weight of the board can be greatly reduced, and the board is rich in good water absorption;
3. according to the invention, the camphor wood particles and the dry aromatic plant particles are added, and the special odor volatilized by the camphor wood particles and the dry aromatic plant particles can be utilized to achieve the effects of purifying air, expelling insects and refreshing;
4. according to the invention, the back surface of the furniture board is perforated, so that on the premise of not affecting the shell of the furniture board, the odor volatilized by the bamboo charcoal particles, the camphorwood particles and the dry aromatic plant particles in the bamboo board can enter the outside through the holes, and meanwhile, the harmful gas in the outside can be absorbed by the bamboo charcoal particles through the holes.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
The invention provides an environment-friendly artificial furniture board which is prepared from the following raw materials in parts by weight: 2n bamboo boards, a plurality of bamboo strips, 4 parts of bamboo charcoal particles, 30 parts of wheat bran or rice chaff, 35 parts of sawdust, 8 parts of camphor wood particles, 3 parts of dry aromatic plant particles, 6 parts of adhesive and 2 parts of flame retardant;
the adhesive is prepared from the following raw materials in parts by weight:
10-14 parts of glutinous rice starch, 4-6 parts of resin, 0.5-1 part of thickening agent, 0.5-1 part of defoaming agent, 0.8-1.2 parts of preservative and 10-14 parts of purified water;
the flame retardant is prepared from the following raw materials in parts by weight:
6-8 parts of triphenyl phosphate, 2-3 parts of zinc borate and 4-6 parts of ammonium polyphosphate.
Further, in the scheme, the moisture content of the selected bamboo boards, bamboo strips, wheat bran or rice chaff and wood chips is between 2% and 4%, the bamboo boards, the bamboo strips, the wheat bran or the rice chaff and the wood chips need to be subjected to high-temperature treatment at the temperature of 150 ℃ to 190 ℃ before being used, and the selected bamboo boards and the selected bamboo strips have no wormholes or breakage phenomena.
Further, in the above scheme, the dry aromatic plant particles are formed by mixing one or more of rosemary, jasmine, mint, rose, lemon and other aromatic plants.
Example 2
The invention provides an environment-friendly artificial furniture board which is prepared from the following raw materials in parts by weight: 2n bamboo boards, a plurality of bamboo strips, 6 parts of bamboo charcoal particles, 35 parts of wheat bran or rice chaff, 40 parts of sawdust, 9 parts of camphor wood particles, 3.5 parts of dry aromatic plant particles, 8 parts of adhesive and 2.5 parts of flame retardant;
the adhesive is prepared from the following raw materials in parts by weight:
10-14 parts of glutinous rice starch, 4-6 parts of resin, 0.5-1 part of thickening agent, 0.5-1 part of defoaming agent, 0.8-1.2 parts of preservative and 10-14 parts of purified water;
the flame retardant is prepared from the following raw materials in parts by weight:
6-8 parts of triphenyl phosphate, 2-3 parts of zinc borate and 4-6 parts of ammonium polyphosphate.
Further, in the scheme, the moisture content of the selected bamboo boards, bamboo strips, wheat bran or rice chaff and wood chips is between 2% and 4%, the bamboo boards, the bamboo strips, the wheat bran or the rice chaff and the wood chips need to be subjected to high-temperature treatment at the temperature of 150 ℃ to 190 ℃ before being used, and the selected bamboo boards and the selected bamboo strips have no wormholes or breakage phenomena.
Further, in the above scheme, the dry aromatic plant particles are formed by mixing one or more of rosemary, jasmine, mint, rose, lemon and other aromatic plants.
Example 3
The invention provides an environment-friendly artificial furniture board which is prepared from the following raw materials in parts by weight: 2n bamboo boards, a plurality of bamboo strips, 8 parts of bamboo charcoal particles, 40 parts of wheat bran or rice chaff, 45 parts of sawdust, 10 parts of camphor wood particles, 4 parts of dry aromatic plant particles, 10 parts of adhesive and 3 parts of flame retardant;
the adhesive is prepared from the following raw materials in parts by weight:
10-14 parts of glutinous rice starch, 4-6 parts of resin, 0.5-1 part of thickening agent, 0.5-1 part of defoaming agent, 0.8-1.2 parts of preservative and 10-14 parts of purified water;
the flame retardant is prepared from the following raw materials in parts by weight:
6-8 parts of triphenyl phosphate, 2-3 parts of zinc borate and 4-6 parts of ammonium polyphosphate.
Further, in the scheme, the moisture content of the selected bamboo boards, bamboo strips, wheat bran or rice chaff and wood chips is between 2% and 4%, the bamboo boards, the bamboo strips, the wheat bran or the rice chaff and the wood chips need to be subjected to high-temperature treatment at the temperature of 150 ℃ to 190 ℃ before being used, and the selected bamboo boards and the selected bamboo strips have no wormholes or breakage phenomena.
Further, in the above scheme, the dry aromatic plant particles are formed by mixing one or more of rosemary, jasmine, mint, rose, lemon and other aromatic plants.
Example 4
The invention also provides a preparation method of the adhesive, which comprises the following specific steps:
the method comprises the following steps: taking 10-14 parts of glutinous rice starch, screening by using a screen to obtain glutinous rice starch powder, and pouring the glutinous rice starch powder into a stirrer;
step two: starting the stirrer, and stirring at the speed of 60-70r/min, then slowly pouring 4-6 parts of resin into the stirrer, and stirring for 6-8 min;
step three: after the second step is finished, slowly pouring 10-12 parts of purified water into the stirrer, adjusting the stirring speed to 90-120r/min, stirring for 10-15min, and then sequentially pouring 0.5-1 part of thickener, 0.5-1 part of defoamer and 0.8-1.2 part of preservative into the stirrer, and continuously stirring for 4-5 min;
step four: after the third step is finished, slowly pouring 2-4 parts of purified water into the stirrer, and regulating the stirring speed to 240-280r/min for stirring for 10-12 minutes to make the prepared adhesive be sticky;
in addition, the preparation process of the adhesive in the four steps is always in a high-temperature environment, and the temperature is set to be between 60 and 80 ℃.
Example 5
The invention also provides a preparation process of the environment-friendly artificial furniture board, which comprises the following specific steps:
the method comprises the following steps: firstly, selecting a mould with a moderate size, then selecting a bamboo board to be tiled in the mould, after the lower bamboo board is tiled, arranging bamboo strips on the bamboo board in a transverse and longitudinal staggered manner (similar to keels), wherein the distance between adjacent bamboo strips arranged in the transverse and longitudinal staggered manner is set between 10 and 20cm, and the width of the bamboo strips is two thirds of the width of the furniture board, so that a general frame of the furniture board is obtained;
step two: pouring wheat bran or rice chaff, sawdust, bamboo charcoal particles, camphor wood particles and dry aromatic plant particles into another stirrer, stirring for 10-15min at the rotating speed of 150r/min for fully mixing the raw materials, then pouring the flame retardant prepared from triphenyl phosphate, zinc borate and ammonium polyphosphate into the stirrer, stirring for 8-10min, finally pouring the prepared adhesive into the stirrer, and stirring for 30-40min at the rotating speed of 360r/min for uniformly mixing the raw materials;
step three: pouring the mixed raw material prepared in the step two into the mold prepared in the step one, then carrying out hot pressing by using a hot press to ensure that wheat bran or rice chaff, sawdust, bamboo charcoal particles, camphor wood particles and dry aromatic plant particles in the mixed raw material are fully extruded to form a closely contacted whole, then laying a bamboo board on the hot-pressed mixed raw material, carrying out hot pressing on an upper bamboo board by using the hot press to ensure that the back of the upper bamboo board is fully contacted with the mixed raw material, and then curing the upper bamboo board;
step four: after the third step, the back of the manufactured furniture board is punched by the aid of the punching machine, and the punching depth of the punching machine is equal to the thickness of the bamboo board, so that odor volatilized by bamboo charcoal particles, camphorwood particles and dry aromatic plant particles in the bamboo board can enter the outside through the holes, and meanwhile, the outside harmful gas can be absorbed by the bamboo charcoal particles through the holes, and the manufactured furniture board is polished to ensure that the surface of the board is smooth.
The following principles can be obtained for the above 5 embodiments:
firstly, the bamboo fiber of a general frame formed by bamboo boards and bamboo strips made of bamboo products has soft hand feeling, good drapability, bright color and stronger toughness, so that the attractiveness and the strength of the prepared furniture board can be greatly improved, and the effects of purifying air, eliminating peculiar smell, absorbing moisture, preventing mildew, inhibiting bacteria and expelling insects can be achieved by the arrangement of bamboo charcoal particles and utilizing the strong adsorption capacity of the bamboo charcoal particles;
the existing board made of the sawdust is changed into the board made of the wheat bran or the rice bran and the sawdust, the wheat bran or the rice bran is easy to obtain, low in price and light in material quality, and has good water absorption, so that the production cost of the board and the weight of the board can be greatly reduced, and the board is rich in good water absorption;
finally, the camphor wood particles and the dry aromatic plant particles are added, and the volatilized special smell can enter the outside through the holes in the back of the furniture board, so that the outside harmful gas can be absorbed by the bamboo charcoal particles through the holes, and the effects of purifying air, expelling insects and refreshing can be achieved.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.

Claims (4)

1. The environment-friendly artificial furniture board is characterized by being prepared from the following raw materials in parts by weight: 2n pieces of bamboo boards, a plurality of bamboo strips, 4-8 parts of bamboo charcoal particles, 30-40 parts of wheat bran or rice chaff, 8-10 parts of camphor wood particles, 3-4 parts of dry aromatic plant particles, 6-10 parts of adhesive and 2-3 parts of flame retardant;
the adhesive is prepared from the following raw materials in parts by weight:
10-14 parts of glutinous rice starch, 4-6 parts of resin, 0.5-1 part of thickening agent, 0.5-1 part of defoaming agent, 0.8-1.2 parts of preservative and 10-14 parts of purified water;
the flame retardant is prepared from the following raw materials in parts by weight:
6-8 parts of triphenyl phosphate, 2-3 parts of zinc borate and 4-6 parts of ammonium polyphosphate;
the preparation method of the adhesive comprises the following steps:
the method comprises the following steps: taking 10-14 parts of glutinous rice starch, screening by using a screen to obtain glutinous rice starch powder, and pouring the glutinous rice starch powder into a stirrer;
step two: starting the stirrer, and stirring at the speed of 60-70r/min, then slowly pouring 4-6 parts of resin into the stirrer, and stirring for 6-8 min;
step three: after the second step is finished, slowly pouring 10-12 parts of purified water into the stirrer, adjusting the stirring speed to 90-120r/min, stirring for 10-15min, and then sequentially pouring 0.5-1 part of thickener, 0.5-1 part of defoamer and 0.8-1.2 part of preservative into the stirrer, and continuously stirring for 4-5 min;
step four: after the third step is finished, slowly pouring 2-4 parts of purified water into the stirrer, and regulating the stirring speed to 240-280r/min for stirring for 10-12 minutes to make the prepared adhesive be sticky;
the moisture content of the selected bamboo boards, bamboo strips, wheat bran or rice chaff and wood chips is between 2 and 4 percent, the bamboo boards, the bamboo strips, the wheat bran or the rice chaff and the wood chips need to be treated at a high temperature of between 150 and 190 ℃ before being used, and in addition, the selected bamboo boards and the selected bamboo strips have no wormholes or fracture phenomena;
the dry aromatic plant particles are formed by mixing one or more of rosemary, jasmine, mint, rose and lemon;
the preparation process of the artificial furniture board comprises the following specific steps:
the method comprises the following steps: firstly, selecting a mould with a proper size, then selecting a bamboo board to be tiled in the mould, and after the lower bamboo board is tiled, arranging bamboo strips on the bamboo board in a transversely and longitudinally staggered manner to obtain a general frame of the furniture board;
step two: pouring wheat bran or rice chaff, sawdust, bamboo charcoal particles, camphor wood particles and dry aromatic plant particles into another stirrer, stirring for 10-15min at the rotating speed of 150r/min for fully mixing the raw materials, then pouring the flame retardant prepared from triphenyl phosphate, zinc borate and ammonium polyphosphate into the stirrer, stirring for 8-10min, finally pouring the prepared adhesive into the stirrer, and stirring for 30-40min at the rotating speed of 360r/min for uniformly mixing the raw materials;
step three: pouring the mixed raw material prepared in the step two into the mold prepared in the step one, then carrying out hot pressing by using a hot press to ensure that wheat bran or rice chaff, sawdust, bamboo charcoal particles, camphor wood particles and dry aromatic plant particles in the mixed raw material are fully extruded to form a closely contacted whole, then laying a bamboo board on the hot-pressed mixed raw material, carrying out hot pressing on an upper bamboo board by using the hot press to ensure that the back of the upper bamboo board is fully contacted with the mixed raw material, and then curing the upper bamboo board;
step four: and after the third step is finished, punching the back surface of the manufactured furniture board by using the punching machine, and polishing the manufactured furniture board to ensure that the surface of the board is smooth.
2. The environment-friendly artificial furniture board as claimed in claim 1, wherein: the preparation process of the adhesive is always in a high-temperature environment, and the temperature is set to be between 60 and 80 ℃.
3. The environment-friendly artificial furniture board as claimed in claim 1, wherein: the distance between adjacent bamboo strips which are arranged in a staggered mode in the transverse direction and the longitudinal direction of the bamboo strips is set to be 10-20cm, and the width of each bamboo strip is two thirds of the width of the furniture board.
4. The environment-friendly artificial furniture board as claimed in claim 1, wherein: and in the fourth step, the punching depth of the punching machine is equal to the thickness of the bamboo board.
CN201910241022.XA 2019-03-28 2019-03-28 Environment-friendly artificial furniture board and preparation process thereof Active CN109895211B (en)

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Denomination of invention: An environmentally friendly artificial furniture board and its preparation process

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