CN109888579B - Mini-type FAKRA connector and manufacturing method thereof - Google Patents
Mini-type FAKRA connector and manufacturing method thereof Download PDFInfo
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- CN109888579B CN109888579B CN201910029892.0A CN201910029892A CN109888579B CN 109888579 B CN109888579 B CN 109888579B CN 201910029892 A CN201910029892 A CN 201910029892A CN 109888579 B CN109888579 B CN 109888579B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 229910052751 metal Inorganic materials 0.000 claims abstract description 125
- 239000002184 metal Substances 0.000 claims abstract description 125
- 239000004033 plastic Substances 0.000 claims abstract description 71
- 210000001503 joint Anatomy 0.000 claims abstract description 28
- 230000000903 blocking effect Effects 0.000 claims abstract description 19
- 230000000149 penetrating effect Effects 0.000 claims abstract description 9
- 239000012212 insulator Substances 0.000 claims description 13
- 238000005452 bending Methods 0.000 claims description 12
- 238000001746 injection moulding Methods 0.000 claims description 8
- 238000004080 punching Methods 0.000 claims description 6
- 238000003466 welding Methods 0.000 claims description 2
- 229910001297 Zn alloy Inorganic materials 0.000 description 12
- 230000009286 beneficial effect Effects 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 238000004891 communication Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
The invention discloses a Mini-type FAKRA connector and a manufacturing method thereof, wherein the Mini-type FAKRA connector comprises the following components: the plastic seat is provided with a butt joint groove backwards along the front end face of the plastic seat, and the rear end of the plastic seat is provided with a plurality of first through holes penetrating through the butt joint groove; the metal shell is arranged at the rear end of the plastic seat and is provided with a plurality of second perforations which are in one-to-one correspondence with the first perforations; the rear ends of the metal pipes are provided with blocking convex rings protruding outwards, the rear ends of the metal pipes sequentially penetrate through the first through holes of the plastic seat and the second through holes of the metal shell and are reversely riveted to form riveting edges, the blocking convex rings are matched with the riveting edges to fix the hole edges of the first through holes and the second through holes together, the plastic seat is fixedly connected with the metal shell, and the front ends of the metal pipes are arranged in the butt joint grooves; the front ends of the terminal modules are correspondingly penetrated in the metal tubes one by one; the rubber plug is inserted into the rear end of the fastening terminal module, is arranged in the metal shell, and is wrapped and positioned by the metal shell.
Description
Technical field:
the invention relates to the technical field of connector products, in particular to a Mini-type FAKRA connector and a manufacturing method thereof.
The background technology is as follows:
the main matching fields of the electric connector include traffic, communication, network, IT, medical treatment, household appliances, military electronic products and the like, the rapid development of the product technology level in the matching fields and the rapid growth of the market thereof, and the development of the connector technology is strongly pulled. So far, the electric connector has been developed into a series and specialized product with complete product types, rich variety specifications, various structural types, subdivision in the professional direction, obvious industrial characteristics and standard system specification.
Known coaxial connectors are used to connect coaxial cables into electrical equipment. Mini-type FAKRA connectors are well known standard connectors for the automotive electronics industry; to meet the versatility, the interface standard of the connector is standardized.
The prior art Mini-type FAKRA connector comprises a zinc alloy front seat, a plurality of terminal modules which are inserted and fixed in the zinc alloy front seat, and a zinc alloy rear seat which is fixed at the rear end of the zinc alloy front seat and used for limiting a terminal assembly, wherein the zinc alloy front seat and the zinc alloy rear seat are fastened through a buckle or an upper screw. Because the zinc alloy front seat and the zinc alloy rear seat are made of zinc alloy, the process is complex, the cost is high, and in addition, the Mini-type FAKRA connector in the prior art is not stable enough in structure, and the communication quality is not ideal enough, so that the market competitiveness is not improved.
In view of this, the present inventors have proposed the following means.
The invention comprises the following steps:
the invention aims to overcome the defects of the prior art and provides a Mini-type FAKRA connector and a manufacturing method thereof.
In order to solve the technical problems, the invention adopts the following first technical scheme: the Mini-type FAKRA connector comprises: the plastic seat is provided with a butt joint groove backwards along the front end face of the plastic seat, and the rear end of the plastic seat is provided with a plurality of first through holes penetrating through the butt joint groove; the metal shell is arranged at the rear end of the plastic seat and is provided with a plurality of second perforations which are in one-to-one correspondence with the first perforations; the rear ends of the metal pipes are provided with outwards-protruding blocking convex rings, the rear ends of the metal pipes sequentially penetrate through the first through holes of the plastic seat and the second through holes of the metal shell and are reversely riveted to form riveting edges, the blocking convex rings are matched with the riveting edges to fix the hole edges of the first through holes and the second through holes together, the plastic seat is fixedly connected with the metal shell, and the front ends of the metal pipes are arranged in the butt joint grooves; the front ends of the terminal modules are correspondingly penetrated in the metal tubes one by one; the rubber plug is inserted into the rear end of the terminal module, is arranged in the metal shell and is wrapped and positioned by the metal shell.
In the above technical scheme, a limiting ring groove penetrating through the first perforation is formed in the bottom of the butt joint groove, and the blocking convex ring of the metal tube is arranged in the limiting ring groove; and a lock hole is further formed in the upper end of the plastic seat and communicated with the butt joint groove.
Furthermore, in the above technical scheme, the metal casing includes the main part board, buckle shaping in main part board left and right sides and with left plate body and right plate body, buckle shaping in the last plate body of this main part board upper end and the back plate body of shaping in this last plate body rear end of buckling downwards of left plate body and right plate body lock location respectively of this back plate body both sides, the second perforation sets up on this main part board, and this left plate body and right plate body lower extreme all are formed with a plurality of welded legs.
In the above technical solution, the outer sides of the left plate body and the right plate body are respectively provided with a first clamping protrusion and a second clamping protrusion; the back plate body both sides are provided with first cramp and second cramp respectively, and this first cramp and second cramp are provided with the first card hole and the second card hole with the protruding adaptation of this first card respectively.
In the above technical solution, a first card and a second card are respectively disposed outside the left plate body and the right plate body; the two sides of the rubber plug are respectively provided with a first limit groove and a second limit groove which are matched with the first card and the second card.
Furthermore, in the above technical scheme, an annular limiting groove is further formed in the terminal module, and the riveting edge of the metal tube is clamped and embedded in the annular limiting groove.
Furthermore, in the above technical solution, the terminal module includes a metal terminal and an insulator integrally fixed to the metal terminal, the front end of the metal terminal extends out of the front end face of the insulator and is disposed in the metal tube, and the front end face of the insulator is provided with the annular limiting groove.
Furthermore, in the above technical solution, the metal terminal includes a flat body, a cylindrical conductive pin formed at the front end of the flat body, and a pin formed at the rear lower end of the flat body, where the cylindrical conductive pin and the pin are exposed outside the front end face and the rear lower end face of the insulator, respectively.
Furthermore, in the above technical scheme, the front end of the cylindrical conductive needle is conical, and a limiting piece is formed on the outer side of the flat main body.
In order to solve the technical problems, the invention adopts the following second technical scheme: the manufacturing method of the Mini-type FAKRA connector comprises the following steps: s001: adopting plastic to integrally injection mold a plastic seat, wherein a butt joint groove is formed in the plastic seat along the front end face of the plastic seat backwards, and a plurality of first through holes penetrating through the butt joint groove are formed in the rear end of the plastic seat; s002: punching and bending a metal plate to form a metal shell, wherein the metal shell is provided with a plurality of second perforations which are in one-to-one correspondence with the first perforations; s003: manufacturing a metal tube, wherein the rear end of the metal tube is provided with an outwards-protruding blocking convex ring, the rear end of the metal tube sequentially penetrates through a first perforation of a plastic seat and a second perforation of a metal shell, the hole edge of the rear end of the metal tube is reversely riveted to form a riveting edge, the blocking convex ring is matched with the riveting edge to fix the hole edges of the first perforation and the second perforation together, the plastic seat is fixedly connected with the metal shell, and the front end of the metal tube is arranged in the butt joint groove; s004: manufacturing a plurality of terminal modules, wherein the front ends of the terminal modules are correspondingly penetrated in the metal tubes one by one, and the rear ends of the terminal modules are arranged in the metal shell; s005: the rubber plug is formed by plastic injection molding, is inserted into the rear end of the terminal module, is arranged in the metal shell, is wrapped and positioned by the metal shell, and is fastened with the rear end of the terminal module together by the metal shell to form a product.
By adopting the technical scheme, compared with the prior art, the invention has the following beneficial effects: the plastic seat and the rubber plug are integrally formed by plastic injection molding, the metal shell is formed by punching and bending the metal plate, compared with a zinc alloy product, the plastic seat and the rubber plug are simpler and easier to manufacture and lower in cost, and are beneficial to improving the market competitiveness of the plastic seat.
Description of the drawings:
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a perspective view of another view of the present invention;
FIG. 3 is an exploded perspective view of the present invention;
FIG. 4 is a cross-sectional view of the present invention;
FIG. 5 is a perspective view of the plastic seat of the present invention removed;
FIG. 6 is an assembly view of a terminal module and a metal tube according to the present invention;
FIG. 7 is an exploded view of FIG. 6;
fig. 8 is a perspective view of a plastic seat according to the present invention.
The specific embodiment is as follows:
the invention will be further described with reference to specific examples and figures.
1-8, a Mini-type FAKRA connector comprising: the plastic seat 1, the plastic seat 1 has butt joint groove 11 backwards along its front end, and the rear end of the plastic seat 1 has several first perforation 12 penetrating the butt joint groove 11; the metal shell 2 is arranged at the rear end of the plastic seat 1, and the metal shell 2 is provided with a plurality of second perforations 20 which are in one-to-one correspondence with the first perforations 12; the rear ends of the metal pipes 3 are provided with blocking convex rings 31 protruding outwards, the rear ends of the metal pipes 3 sequentially penetrate through the first through holes 12 of the plastic seat 1 and the second through holes 20 of the metal shell 2 and are reversely riveted to form riveting edges 32, the blocking convex rings 31 are matched with the riveting edges 32 to fix the hole edges of the first through holes 12 and the second through holes 20 together, the plastic seat 1 and the metal shell 2 are fixedly connected, and the front ends of the metal pipes 3 are arranged in the butt joint grooves 11; the front ends of the terminal modules 4 are correspondingly penetrated in the metal tubes 3 one by one; the rubber plug 5 is inserted into the rear end of the terminal module 4, is arranged in the metal shell 2, and is covered and positioned by the metal shell 2. In the invention, the plastic seat and the rubber plug are formed by plastic integral injection molding, the metal shell 2 is formed by punching and bending a metal plate, compared with a zinc alloy product, the manufacturing is simpler and easier, the cost is lower, and the plastic seat and the rubber plug are beneficial to improving the market competitiveness of the invention.
The manufacturing method of the Mini-type FAKRA connector comprises the following steps:
s001: the plastic seat 1 is formed by plastic integral injection molding, a butt joint groove 11 is formed in the plastic seat 1 along the front end face of the plastic seat backwards, and a plurality of first through holes 12 penetrating through the butt joint groove 11 are formed in the rear end of the plastic seat 1;
s002: a metal shell 2 is formed by punching and bending a metal plate, and the metal shell 2 is provided with a plurality of second perforations 20 which are in one-to-one correspondence with the first perforations 12;
s003: manufacturing a metal tube 3, wherein the rear end of the metal tube 3 is provided with an outwards-protruding blocking convex ring 31, the rear end of the metal tube 3 sequentially penetrates through a first perforation 12 of a plastic seat 1 and a second perforation 20 of a metal shell 2, then a rivet edge 32 is formed by reversely riveting the hole edge of the rear end of the metal tube 3, the blocking convex ring 31 is matched with the rivet edge 32 to fix the hole edges of the first perforation 12 and the second perforation 20 together, the plastic seat 1 and the metal shell 2 are fixedly connected, and the front end of the metal tube 3 is arranged in the butt joint groove 11;
s004: manufacturing a plurality of terminal modules 4, wherein the front ends of the terminal modules 4 are correspondingly penetrated in the metal tubes 3 one by one, and the rear ends of the terminal modules 4 are arranged in the metal shell 2;
s005: the rubber plug 5 is formed by plastic injection molding, the rubber plug 5 is inserted into the rear end of the terminal module 4, is placed in the metal shell 2 and is covered and positioned by the metal shell 2, and the metal shell 2 fastens the rear ends of the rubber plug 5 and the terminal module 4 together to form a product.
The manufacturing method of the Mini-type FAKRA connector is simple, the working efficiency is high, and the manufactured Mini-type FAKRA connector is firm in structure and long in service life.
The plastic seat 1 is provided with a limiting ring groove 13 penetrating through the first through hole 12 at the bottom of the butt joint groove 11, and the blocking convex ring 31 of the metal tube 3 is arranged in the limiting ring groove 13, so that the stability of the assembly of the metal tube 3 can be further ensured.
The metal casing 2 comprises a main body plate 21, a left plate 22 and a right plate 23 which are formed on the left side and the right side of the main body plate 21 in a bending mode and are clamped and positioned with the left side and the right side of the rubber plug 5, an upper plate 24 formed on the upper end of the main body plate 21 in a bending mode, and a rear plate 25 formed on the rear end of the upper plate 24 in a downward bending mode, wherein two sides of the rear plate 25 are respectively buckled and positioned with the left plate 22 and the right plate 23, the second through holes 20 are formed in the main body plate 21, and a plurality of welding pins 26 are formed at the lower ends of the left plate 22 and the right plate 23. Wherein, the outer sides of the left plate body 22 and the right plate body 23 are respectively provided with a first clamping protrusion 221 and a second clamping protrusion 231; the back plate 25 has a first buckle plate 251 and a second buckle plate 252 on two sides, and the first buckle plate 251 and the second buckle plate 252 have a first clamping hole 253 and a second clamping hole 254 adapted to the first clamping protrusion 221 and the second clamping protrusion 231, respectively. In addition, a first card 222 and a second card 232 are respectively arranged on the outer sides of the left plate 22 and the right plate 23; the two sides of the rubber plug 5 are respectively provided with a first limit groove and a second limit groove 52 which are matched with the first card 222 and the second card 232, so that the metal shell 2 can be stably coated and fixed on the periphery of the rubber plug and positioned at the rear end of the plastic seat 1, and the whole metal shell 2 has high strength, good quality and long service life.
The terminal module 4 is further provided with an annular limiting groove 401, and the riveting edge 32 of the metal tube 3 is clamped and embedded in the annular limiting groove 401, so that the terminal module 4 and the metal tube 3 form stable assembly.
The terminal module 4 comprises a metal terminal 41 and an insulator 42 fixed to the metal terminal 41, wherein the front end of the metal terminal 41 extends out of the front end face of the insulator 42 and is arranged in the metal tube 3, and the front end face of the insulator 42 is provided with the annular limiting groove 401. The metal terminal 41 includes a flat body 411, a cylindrical conductive pin 412 formed at the front end of the flat body 411, and a pin 413 formed at the rear lower end of the flat body 411, wherein the cylindrical conductive pin 412 and the pin 413 are exposed outside the front end face and the rear lower end face of the insulator 42, respectively.
The front end of the cylindrical conductive pin 412 is provided with a conical shape, which is convenient for being inserted with an external connector; the flat body 411 is further formed with a limiting piece 414 on the outer side, so that the structure between the metal terminal 41 and the insulator is firmer.
The upper end of the plastic seat 1 is also provided with a lock hole 14, and the lock hole 14 is communicated with the butt joint groove 11.
In summary, the plastic seat and the rubber plug are formed by plastic integral injection molding, the metal shell 2 is formed by punching and bending a metal plate, compared with zinc alloy products, the plastic seat and the rubber plug are simpler and easier to manufacture and lower in cost, and are beneficial to improving the market competitiveness of the plastic seat and the rubber plug, in addition, the blocking convex ring 31 and the riveting edge 32 are formed at the rear end of the metal tube 3, and the plastic seat 1 and the metal shell 2 are fastened together through the blocking convex ring 31 and the riveting edge 32, so that the metal tube 3, the plastic seat 1 and the metal shell 2 are fixedly assembled to form a whole, and the metal tube 3 can be ensured to be stably positioned in the butt joint groove 11 along the plastic seat 1, and even if the plastic seat is used for a long time, the metal tube 3 can not be askew, the communication quality is ensured, and the market competitiveness is further improved.
It is understood that the foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, but rather is to be accorded the full scope of all such modifications and equivalent structures, features and principles as set forth herein.
Claims (10)
1. A Mini FAKRA connector, characterized in that: it comprises the following steps:
the plastic seat (1), the plastic seat (1) has butt joint groove (11) backwards along its front end, and the plastic seat (1) rear end has several first perforation (12) which link up the butt joint groove (11);
the metal shell (2) is arranged at the rear end of the plastic seat (1), and the metal shell (2) is provided with a plurality of second perforations (20) which are in one-to-one correspondence with the first perforations (12);
the rear ends of the metal pipes (3) are provided with outwards-protruding blocking convex rings (31), the rear ends of the metal pipes (3) sequentially penetrate through the first through holes (12) of the plastic seat (1) and the second through holes (20) of the metal shell (2) and are reversely riveted to form riveting edges (32), the blocking convex rings (31) are matched with the riveting edges (32) to fix the hole edges of the first through holes (12) and the second through holes (20) together, the plastic seat (1) is fixedly connected with the metal shell (2), and the front ends of the metal pipes (3) are arranged in the butt joint grooves (11);
the front ends of the terminal modules (4) are correspondingly penetrated in the metal tubes (3) one by one;
the rubber plug (5) is inserted into the rear end of the terminal module (4) and is arranged in the metal shell (2) and is coated and positioned by the metal shell (2).
2. A Mini FAKRA connector as claimed in claim 1, further comprising: the plastic seat (1) is provided with a limiting ring groove (13) penetrating through the first perforation (12) at the bottom of the butt joint groove (11), and a blocking convex ring (31) of the metal pipe (3) is arranged in the limiting ring groove (13); the upper end of the plastic seat (1) is also provided with a lock hole (14), and the lock hole (14) is communicated with the butt joint groove (11).
3. A Mini FAKRA connector as claimed in claim 1, further comprising: the metal shell (2) comprises a main body plate (21), a left plate body (22) and a right plate body (23) which are formed on the left side and the right side of the main body plate (21) in a bending mode and are clamped and positioned with the left side and the right side of the rubber plug (5), an upper plate body (24) formed at the upper end of the main body plate (21) in a bending mode and a rear plate body (25) formed at the rear end of the upper plate body (24) in a downward bending mode, the two sides of the rear plate body (25) are respectively buckled and positioned with the left plate body (22) and the right plate body (23), a second perforation (20) is formed on the main body plate (21), and a plurality of welding feet (26) are formed at the lower ends of the left plate body (22) and the right plate body (23).
4. A Mini FAKRA connector as claimed in claim 3, further characterized by: the outer sides of the left plate body (22) and the right plate body (23) are respectively provided with a first clamping protrusion (221) and a second clamping protrusion (231); the two sides of the back plate body (25) are respectively provided with a first buckle piece (251) and a second buckle piece (252), and the first buckle piece (251) and the second buckle piece (252) are respectively provided with a first clamping hole (253) and a second clamping hole (254) which are matched with the first clamping protrusion (221) and the second clamping protrusion (231).
5. A Mini FAKRA connector as claimed in claim 3, further characterized by: the outer sides of the left plate body (22) and the right plate body (23) are respectively provided with a first card (222) and a second card (232); the two sides of the rubber plug (5) are respectively provided with a first limit groove and a second limit groove (52) which are matched with the first card (222) and the second card (232).
6. A Mini FAKRA connector as claimed in any one of claims 1 to 5, further characterised by: the terminal module (4) is also provided with an annular limiting groove (401), and the riveting edge (32) of the metal tube (3) is clamped and positioned in the annular limiting groove (401).
7. The Mini FAKRA connector claimed in claim 6, wherein: the terminal module (4) comprises a metal terminal (41) and an insulator (42) which is fixedly integrated with the metal terminal (41), wherein the front end of the metal terminal (41) extends out of the front end face of the insulator (42) and is arranged in the metal tube (3), and the front end face of the insulator (42) is provided with the annular limiting groove (401).
8. The Mini FAKRA connector claimed in claim 7, wherein: the metal terminal (41) comprises a flat main body (411), a cylindrical conductive pin (412) formed at the front end of the flat main body (411) and a pin (413) formed at the rear lower end of the flat main body (411), wherein the cylindrical conductive pin (412) and the pin (413) are exposed out of the front end face and the rear lower end face of the insulator (42) respectively.
9. A Mini FAKRA connector as claimed in claim 8, further comprising: the front end of the cylindrical conductive needle (412) is conical, and a limiting piece (414) is formed on the outer side of the flat main body (411).
10. A manufacturing method of a Mini-type FAKRA connector is characterized by comprising the following steps: which comprises the following steps:
s001: the plastic integrated injection molding plastic seat (1) is adopted, the plastic seat (1) is provided with a butt joint groove (11) backwards along the front end surface of the plastic seat, and the rear end of the plastic seat (1) is provided with a plurality of first through holes (12) penetrating through the butt joint groove (11);
s002: punching and bending a metal plate to form a metal shell (2), wherein the metal shell (2) is provided with a plurality of second perforations (20) which are in one-to-one correspondence with the first perforations (12);
s003: manufacturing a metal tube (3), wherein an outwards-protruding blocking convex ring (31) is arranged at the rear end of the metal tube (3), the rear end of the metal tube (3) sequentially penetrates through a first perforation (12) of a plastic seat (1) and a second perforation (20) of a metal shell (2), a riveting edge (32) is formed by reversely riveting the hole edge of the rear end of the metal tube (3), the blocking convex ring (31) is matched with the riveting edge (32) to fix the hole edges of the first perforation (12) and the second perforation (20) together, the plastic seat (1) is fixedly connected with the metal shell (2), and the front end of the metal tube (3) is arranged in the butt joint groove (11);
s004: manufacturing a plurality of terminal modules (4), wherein the front ends of the terminal modules (4) are correspondingly penetrated in the metal tubes (3) one by one, and the rear ends of the terminal modules (4) are arranged in the metal shell (2);
s005: the plastic injection molding rubber plug (5) is adopted, the rubber plug (5) is inserted into the rear end of the terminal module (4) and is arranged in the metal shell (2), and is wrapped and positioned by the metal shell (2), and the metal shell (2) fastens the rubber plug (5) and the rear end of the terminal module (4) together to form a product.
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CN201910029892.0A CN109888579B (en) | 2019-01-10 | 2019-01-10 | Mini-type FAKRA connector and manufacturing method thereof |
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CN201910029892.0A CN109888579B (en) | 2019-01-10 | 2019-01-10 | Mini-type FAKRA connector and manufacturing method thereof |
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CN109888579A CN109888579A (en) | 2019-06-14 |
CN109888579B true CN109888579B (en) | 2023-11-03 |
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TWI793525B (en) * | 2021-02-08 | 2023-02-21 | 禾昌興業股份有限公司 | Mini radio frequency connector |
CN114447719B (en) * | 2022-01-21 | 2024-07-12 | 中航光电科技股份有限公司 | Radio frequency coaxial connector |
WO2024120088A1 (en) * | 2022-12-06 | 2024-06-13 | 启东乾朔电子有限公司 | Vehicle-mounted connector |
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CN101589519A (en) * | 2007-01-19 | 2009-11-25 | 泰科电子公司 | Three position electrical connector assembly |
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