CN109887037B - Calibration method suitable for oblique laser interferometry lens imaging distortion - Google Patents

Calibration method suitable for oblique laser interferometry lens imaging distortion Download PDF

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CN109887037B
CN109887037B CN201910058504.1A CN201910058504A CN109887037B CN 109887037 B CN109887037 B CN 109887037B CN 201910058504 A CN201910058504 A CN 201910058504A CN 109887037 B CN109887037 B CN 109887037B
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flat metal
interference image
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measured surface
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杨鹏程
杨社强
肖渊
张蒙蒙
戴雨志
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Xian Polytechnic University
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Abstract

The invention discloses a calibration method suitable for oblique laser interferometry lens imaging distortion, which comprises the following specific steps: firstly, establishing a mathematical model of a measured surface of a flat metal; obtaining a simulation interference image of the measured surface of the flat metal by using a simulation method of light path ray tracing calculation through the established mathematical model; acquiring an actual measurement image of a measured surface of the flat metal by using a laser interferometry system; the obtained simulation interference image of the measured surface of the flat metal is compared with the actual measured image of the measured surface of the flat metal respectively, so that a calibration method for lens imaging distortion in the inclined laser interference measurement is established, and the defect that no directly available lens imaging distortion correction method exists in the current inclined laser interference measurement system is overcome.

Description

Calibration method suitable for oblique laser interferometry lens imaging distortion
Technical Field
The invention belongs to the technical field of laser interferometry, and relates to a calibration method suitable for imaging distortion of an oblique laser interferometry lens.
Background
Laser interferometry is one of the methods of modern precision measurement techniques. In the current slant entry type laser interferometry, interference fringes acquired by measuring complex curved surfaces such as gears are seriously deformed, and the main reasons are three. The problem of distortion and deformation of an interference fringe pattern caused by compression and deformation of the interference fringe pattern along the direction of an optical axis due to the fact that a laser beam is reflected by the surface of an object after being bent and plane waves are scattered can be solved through an optical simulation method; deformation research caused by the distortion characteristics of the imaging lens is less, and no effective solution exists. At present, the distortion correction methods mainly include a conventional calibration method, a self-calibration method and an active vision calibration method. In terms of the oblique laser interferometry, the existing distortion correction method has the defect that the self-calibration method and the active vision calibration method cannot be applied to laser interferometry with a basically fixed imaging system, and the traditional camera calibration method is difficult to be directly applied. Therefore, a calibration method for lens imaging distortion is needed to solve the problems of image deformation and low reliability of image registration precision caused by imaging lens distortion characteristics in the current oblique laser interferometry.
Disclosure of Invention
The invention aims to provide a calibration method suitable for imaging distortion of a lens in inclined laser interferometry, and solves the problems that no directly available lens imaging distortion calibration method exists in inclined laser interferometry and image registration accuracy and reliability are low.
The invention adopts the technical scheme that the calibration method is suitable for the imaging distortion of the inclined laser interferometry lens, and comprises the following specific steps:
step 1, establishing a mathematical model of a measured surface of a flat metal;
step 2, obtaining a simulation interference image of the measured surface of the flat metal by a simulation method of light path ray tracing calculation through the mathematical model established in the step 1;
step 3, collecting an actual measurement interference image of the measured surface of the flat metal by using a laser interference measurement system;
and 4, respectively comparing the simulation interference image of the measured surface of the flat metal obtained in the steps 2 and 3 with the actual measurement interference image of the measured surface of the flat metal, and establishing a calibration method of lens imaging distortion in the inclined laser interference measurement.
The invention is also characterized in that:
wherein the step 1 specifically comprises the following steps: selecting a rectangular flat metal of a standard part as an object, placing a measured surface of the flat metal at a measured position, wherein the measured surface of the flat metal is averagely divided into M parts according to an x-axis direction, averagely divided into N parts according to a y-axis direction, and the measured surface of the flat metal is divided into (M + 1) (N + 1) grid points, any grid point can be represented as V (M, N), wherein M =0,1,2, …, M, N =0,1,2, …, N, and the coordinate value of each grid point of the measured surface of the flat metal is represented as:
Figure BDA0001953357620000021
wherein the length of the flat metal is L, the width of the flat metal is W, and M and N are positive integers;
wherein the step 2 specifically comprises the following steps: obtaining a simulation interference image of the metal measured surface of the measured flat plate by using a simulation method of light path ray tracing calculation, wherein the simulation interference image point is represented as V' (m, n);
wherein the step 3 specifically comprises the following steps: placing the flat metal in a laser interference measurement system, realizing item shifting by controlling the movement of piezoelectric ceramic PZT, and collecting an actually measured interference image of the measured surface of the flat metal by using a CCD camera;
wherein the step 4 specifically comprises the following steps: comparing the simulated interference image obtained in the step 2 and the step 3 with the measured interference image of the flat metal, and defining a calibration matrix E as follows:
Figure BDA0001953357620000031
wherein M =0,1,2, …, M, N =0,1,2, …, N,
Figure BDA0001953357620000032
and
Figure BDA0001953357620000033
respectively, the coordinates of the R-th row before and after the simulation interference image is calibrated by using the calibration matrix E,
Figure BDA0001953357620000034
and
Figure BDA0001953357620000035
respectively, the coordinates of the S-th column before and after the simulation interference image is calibrated by using the calibration matrix E R For simulating the Rth line of the interference imageAngle of rotation, beta S A rotation angle of the S column of the simulated interference image;
calculating the parameter alpha of the calibration matrix by comparing and analyzing the images R And beta S The formula is as follows:
Figure BDA0001953357620000036
wherein alpha is 0 Simulating the included angle alpha between the interference image boundary cd and the actually measured object boundary cd for the flat metal M Simulating the included angle beta between the interference image boundary ab and the actually measured object boundary ab for the flat metal 0 An included angle beta between the boundary ad of the plate metal simulation interference image and the boundary ad of the actual measurement object N An included angle between a flat metal simulation interference image boundary bc and an actually measured object boundary bc is formed; therefore, the calibration of lens imaging distortion in the oblique laser interferometry is completed.
The invention has the beneficial effects that:
the calibration method for the imaging distortion of the lens in the inclined laser interferometry system provided by the invention is used for analyzing by taking a standard part as an object, provides a calibration method for the imaging distortion of the lens in the laser interferometry system, and overcomes the defect that no directly available lens imaging distortion correction method exists in the existing inclined laser interferometry system.
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FIG. 1 is a diagram of a flat metal grid point of a calibration method for imaging distortion of an oblique laser interferometry lens according to the present invention;
FIG. 2 is a boundary diagram of an effective measurement area in a registration result diagram before lens imaging distortion calibration, which is suitable for a calibration method for oblique laser interferometry lens imaging distortion of the present invention;
FIG. 3 is a registration graph of a simulated interference image and an actually measured interference image in a registration result graph before lens imaging distortion calibration, which is suitable for the calibration method of imaging distortion of an inclined laser interferometry lens of the invention;
FIG. 4 is a boundary diagram of an effective measurement area in a registration result diagram after lens imaging distortion calibration, which is suitable for a calibration method for imaging distortion of an inclined laser interferometry lens of the invention;
FIG. 5 is a diagram showing registration of a simulated interference image and an actually measured interference image in a registration result image after calibration of lens imaging distortion, which is applicable to a calibration method for oblique laser interferometry lens imaging distortion.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
The invention relates to a calibration method suitable for oblique laser interferometry lens imaging distortion, which adopts a laser interferometry system, takes a standard part rectangular flat metal with a smooth surface as an object, and calibrates the lens imaging distortion, and specifically comprises the following steps:
step 1, establishing a mathematical model of a measured tooth surface: selecting a gear to be measured as an object, and placing the gear to be measured at the position of a measured object in a laser interference measurement system; the surface of the gear to be measured is averagely divided into M parts in the x-axis direction, and averagely divided into N parts in the y-axis direction, wherein M and N are positive integers; dividing the measured surface into (M + 1) (N + 1) grid points, any one of which can be represented as U (M, N), where M =0,1,2, …, M, N =0,1,2, …, N, the division of the measured tooth surface grid points being for the trace calculation of the optical path ray;
establishing a mathematical model of the flat metal: selecting a rectangular flat metal plate of a standard part as an object, and placing a measured surface of the flat metal plate at the same position as a measured tooth surface in the gear measuring process, wherein the centers of the measured surface are overlapped; the measured surface of the flat metal is averagely divided into M parts in the x-axis direction, and averagely divided into N parts in the y-axis direction, the measured surface of the flat metal is divided into (M + 1) (N + 1) grid points, and the grid points are uniformly distributed as shown in figure 1; any one grid point may be denoted as V (M, N), where M =0,1,2, …, M, N =0,1,2, …, N, and the coordinate value of each grid point of the flat sheet metal surveyed surface is expressed as:
Figure BDA0001953357620000051
wherein the length of the flat metal is L, the width of the flat metal is W, and M and N are positive integers;
step 2, obtaining a simulation interference image of the measured surface of the flat metal: obtaining a simulation interference image of the measured surface of the measured flat metal by using a simulation method of light path ray tracing calculation, wherein the simulation interference image point is represented as V' (m, n) for the purpose of comparing with the measured interference image;
step 3, collecting an actually measured interference image of the measured surface of the flat metal: placing the flat metal in the same position of a laser interference measurement system as the measured tooth surface, realizing item shifting by controlling the movement of the piezoelectric ceramic PZT, and collecting an actual measurement interference image of the measured surface of the flat metal by using a CCD camera;
step 4, calibrating imaging distortion of the lens: comparing the simulated interference image obtained in the step 2 and the step 3 with the measured interference image of the flat metal, and defining a calibration matrix E as follows:
Figure BDA0001953357620000052
wherein M =0,1,2, …, M, N =0,1,2, …, N,
Figure BDA0001953357620000053
and
Figure BDA0001953357620000054
respectively, the coordinates of the R-th row before and after the simulation interference image is calibrated by using the calibration matrix E,
Figure BDA0001953357620000061
and
Figure BDA0001953357620000062
respectively, the coordinates of the S-th column before and after the simulation interference image is calibrated by using the calibration matrix E R For simulating the rotation angle, beta, of the R-th line of the interference image S The rotation angle of the S-th column of the simulated interference image.
By analyzing the image contrast, calculatingParameter α of the calibration matrix R And beta S The formula is as follows:
Figure BDA0001953357620000063
wherein alpha is 0 The angle between the boundary cd of the interference image and the boundary cd of the actually measured object is simulated by the flat metal, alpha M Simulating the included angle beta between the interference image boundary ab and the actually measured object boundary ab for the flat metal 0 An included angle beta between the boundary ad of the plate metal simulation interference image and the boundary ad of the actual measurement object N An included angle between a flat metal simulation interference image boundary bc and an actually measured object boundary bc is formed;
therefore, the calibration of lens imaging distortion in the oblique laser interferometry is completed.
And (3) feasibility experiment verification: selecting a gear to be measured as an object, placing the gear to be measured in a laser interference measurement system, placing the tooth surface to be measured and a flat metal surface to be measured at the same measurement position, and obtaining a simulation interference image of the tooth surface of the gear to be measured by utilizing a simulation method of light path ray tracing calculation. And placing the measured tooth surface and the measured surface of the flat metal at the same measuring position, and collecting the actual measurement interference image of the measured surface of the gear by using a CCD camera. Before the distortion calibration of the lens imaging, the actually measured interference image and the simulated interference image in the laser interference measurement process are registered as shown in fig. 2 and 3. The calibration method suitable for the oblique laser interferometry lens imaging distortion is applied, the actual measurement interference image and the simulation interference image are registered after the lens imaging distortion is calibrated as shown in figures 3 and 4, and by comparison, the image registration is carried out by using the calibration method disclosed by the invention, so that the shapes of the actual measurement interference image and the simulation interference image are more consistent, and the image registration effect is better.

Claims (4)

1. A calibration method suitable for oblique laser interferometry lens imaging distortion is characterized by comprising the following specific steps:
step 1, establishing a mathematical model of a measured surface of a flat metal: selecting a rectangular flat metal of a standard part as an object, placing a measured surface of the flat metal at a measured position, wherein the measured surface of the flat metal is averagely divided into M parts according to an x-axis direction, averagely divided into N parts according to a y-axis direction, and the measured surface of the flat metal is divided into (M + 1) (N + 1) grid points, any grid point can be represented as V (M, N), wherein M =0,1,2, …, M, N =0,1,2, …, N, and the coordinate value of each grid point of the measured surface of the flat metal is represented as:
Figure FDA0003924347210000011
wherein the length of the flat metal is L, the width of the flat metal is W, and M and N are positive integers;
step 2, obtaining a simulation interference image of the measured surface of the flat metal by using a simulation method of light path ray tracing calculation through the mathematical model established in the step 1;
step 3, collecting an actually measured interference image of the measured surface of the flat metal by using a laser interference measurement system;
and 4, respectively comparing the simulation interference image of the measured surface of the flat metal obtained in the steps 2 and 3 with the actual measurement interference image of the measured surface of the flat metal, and establishing a calibration method of lens imaging distortion in the inclined laser interference measurement.
2. The method for calibrating imaging distortion of an oblique laser interferometry lens according to claim 1, wherein the step 2 specifically comprises: and obtaining a simulated interference image of the metal measured surface of the measured flat plate by using a simulation method of light path ray tracing calculation, wherein the point of the simulated interference image is represented as V' (m, n).
3. The method for calibrating imaging distortion of an oblique laser interferometry lens according to claim 1, wherein the step 3 specifically comprises: the method comprises the steps of placing the flat metal in a laser interference measurement system, realizing item shifting by controlling the movement of piezoelectric ceramics PZT, and collecting an actual measurement interference image of a measured surface of the flat metal by using a CCD camera.
4. The method for calibrating imaging distortion of an oblique laser interferometry lens according to claim 1, wherein the step 4 specifically comprises: comparing the simulated interference image obtained in the step 2 and the step 3 with the measured interference image of the flat metal, and defining a calibration matrix E as follows:
Figure FDA0003924347210000021
wherein M =0,1,2, …, M, N =0,1,2, …, N,
Figure FDA0003924347210000022
and
Figure FDA0003924347210000023
respectively, the coordinates of the R-th row before and after the simulation interference image is calibrated by using the calibration matrix E,
Figure FDA0003924347210000024
and
Figure FDA0003924347210000025
respectively, the coordinates of the S-th column before and after the simulation interference image is calibrated by using the calibration matrix E R For simulating the rotation angle, beta, of the R-th line of the interference image S A rotation angle of the S column of the simulated interference image;
calculating the parameter alpha of the calibration matrix by comparing and analyzing the images R And beta S The formula is as follows:
Figure FDA0003924347210000026
wherein alpha is 0 Simulating the included angle alpha between the interference image boundary and the actually measured object boundary for the flat metal M Simulating interference image boundary and actually measured object boundary for flat metalAngle of separation, beta 0 Is the included angle beta between the boundary of the plate metal simulation interference image and the boundary of the actual measurement object N The included angle between the boundary of the flat metal simulation interference image and the boundary of the actually measured object is obtained; therefore, the calibration of lens imaging distortion in the oblique laser interferometry is completed.
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