CN109884990A - A kind of tyre building machine numerical control operating system and its control method - Google Patents
A kind of tyre building machine numerical control operating system and its control method Download PDFInfo
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- CN109884990A CN109884990A CN201910237153.0A CN201910237153A CN109884990A CN 109884990 A CN109884990 A CN 109884990A CN 201910237153 A CN201910237153 A CN 201910237153A CN 109884990 A CN109884990 A CN 109884990A
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- 238000000034 method Methods 0.000 title claims description 11
- 238000007906 compression Methods 0.000 claims abstract description 19
- 230000006835 compression Effects 0.000 claims abstract description 19
- 230000005540 biological transmission Effects 0.000 claims abstract description 4
- 238000012544 monitoring process Methods 0.000 claims description 13
- 239000003550 marker Substances 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 4
- 238000009472 formulation Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 abstract description 3
- 238000000465 moulding Methods 0.000 description 8
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000003745 diagnosis Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
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Abstract
The present invention relates to a kind of tyre building machine numerical control operating systems, and the system comprises remote control module, wireless receiving module, PLC REMOTE INPUT module, PLC control module and control touch screens；The PLC control module is connect with control touch screen, and the data of acquisition control touch screen input simultaneously show real-time Data Transmission to touch screen；The remote control module, wireless receiving module, PLC REMOTE INPUT module and PLC control module are sequentially connected；The PLC control module controls main axle servo driver, rear pressure roller radial servo driver, rear pressure roller axial direction servo-driver, rear pressure roller rotating servo driver and lower compression roller division servo-driver by PROFINET message；Platen pressure solenoid valve, main shaft brake solenoid valve and hydraulic system after the PLC control module is controlled by output module.Inventive can stablize, is highly reliable, high production efficiency, efficiently solve that existing control system high failure rate, safety coefficient are low, problem difficult in maintenance.
Description
Technical field
The present invention relates to a kind of field of intelligent control, and in particular to a kind of tyre building machine numerical control operating system and its control
Method.
Background technique
Tire is one of important component of motor vehicles, and the superiority and inferiority of performance directly influences the performance of vehicle.Tire at
Type machine is the assembly bay of Tire production, is the critical process equipment for being related to tire product quality.In Outer Tyre molding,
It is an important factor for influencing product quality and yield on the technological standards of all parts molding pressing and molding time.Therefore,
The superiority and inferiority of setting accuracy and final molding quality when forming machine control system will have a direct impact on tire building.Existing tire
Forming machine control system high failure rate, difficult in maintenance, safety coefficient is low, production efficiency is low, is further improved.
Summary of the invention
In view of this, the purpose of the present invention is to provide a kind of tyre building machine numerical control operating system and its control method,
Solve that existing control system high failure rate, safety coefficient are low, problem difficult in maintenance.
To achieve the above object, the present invention adopts the following technical scheme:
A kind of tyre building machine numerical control operating system, the system comprises remote control module, wireless receiving module, PLC
REMOTE INPUT module, PLC control module and control touch screen；The PLC control module is connect with control touch screen, is adopted
The data of collection control touch screen input simultaneously show real-time Data Transmission to touch screen；The remote control module, wireless receiving
Module, PLC REMOTE INPUT module and PLC control module are sequentially connected；The PLC control module passes through PROFINET
Message control main axle servo driver, rear pressure roller radial servo driver, rear pressure roller axial direction servo-driver, the rotation of rear pressure roller are watched
Take driver and lower compression roller division servo-driver；Platen pressure electromagnetism after the PLC control module is controlled by output module
Valve, main shaft brake solenoid valve and hydraulic system.
Further, the remote control module includes control switch module and wireless transmitter module.
Further, the system is additionally provided with safety protection module；If the safety protection module triggers security protection,
Then stop main axle servo driver, rear pressure roller radial servo driver, rear pressure roller axial direction servo-driver, rear platen pressure electromagnetism
Valve, rear pressure roller rotating servo and lower compression roller division servo-driver.
Further, the safety protection module includes safety PLC, mechanical railing, the first safe light curtain, the second safety light
Curtain, safety contactor and emergency stop device；The safety PLC and mechanical railing, the first safe light curtain, the second safe light curtain, safety
Contactor and emergency stop device are separately connected.
Further, the control touch screen is shown including homepage, the monitoring page and input page.
Further, the monitoring page shows current formulation name, and current to walk automatically and walk title automatically, machine sections divide
Present speed, current location, setting position, rear pressure roller, push roller pressure, assembly drum speed, line laser marker position, currently
Failure, yield count.
Further, the input page can be set rear pressure roller, lower compression roller, line laser marker position position, molding
Bulging rotation speed, the pressure of rear pressure roller, lower compression roller, the rolling delay each walked automatically and conventional interrupt operation.
A kind of control method of tyre building machine numerical control operating system, comprising the following steps:
Step S1: by controlling touch screen input control parameter, and execution manually or automatically mode is set；
Step S2: the data that PLC control module acquisition control touch screen inputs if being set as automatic mode pass through PROFINET
Message control main axle servo driver, rear pressure roller radial servo driver, rear pressure roller axial direction servo-driver, the rotation of rear pressure roller are watched
Take driver and lower compression roller division servo-driver；Platen pressure electromagnetism after the PLC control module is controlled by output module
Valve, main shaft brake solenoid valve and hydraulic system, touch screen jump to the monitoring page automatically；
Step S3: if being set as manual mode, being operated by remote control module, and operational order is passed through wireless mould
Block is transmitted to PLC control module, and PLC control module controls respective action；
Step S4: when safety protection module triggering security protection to safely then stop main axle servo driver, after pressure roller radially watch
Take driver, rear pressure roller axial direction servo-driver, rear platen pressure solenoid valve, rear pressure roller rotating servo and lower compression roller division servo
Driver, by continuing subsequent action after control touch screen safety reset push-button reset.
Compared with the prior art, the invention has the following beneficial effects:
Control system performance of the present invention is stable, highly reliable, high production efficiency, and safety coefficient is high, can effectively pass through control system
Personnel are had a good security protection by system control tyre building machine, and guaranteed efficiency while accomplishes man-machine safety.
Detailed description of the invention
Fig. 1 is present system schematic diagram；
Fig. 2 is system module schematic diagram in one embodiment of the invention；
Fig. 3 is the beginning interface of control panel in one embodiment of the invention；
Fig. 4 is the monitoring interface of control panel in one embodiment of the invention；
Fig. 5 is the axis configuration interface of control panel in one embodiment of the invention；
Fig. 6 is the program setting screen of control panel in one embodiment of the invention.
Specific embodiment
The present invention will be further described with reference to the accompanying drawings and embodiments.
Fig. 1 is please referred to, the present invention provides a kind of tyre building machine numerical control operating system, and the system comprises long-range control moulds
Block, wireless receiving module, PLC REMOTE INPUT module, PLC control module and control touch screen；The PLC control module
It is connect with control touch screen, the data of acquisition control touch screen input simultaneously show real-time Data Transmission to touch screen；It is described remote
Process control module, wireless receiving module, PLC REMOTE INPUT module and PLC control module are sequentially connected；The PLC control
Molding block controls main axle servo driver, rear pressure roller radial servo driver, rear pressure roller axial direction servo by PROFINET message
Driver, rear pressure roller rotating servo driver and lower compression roller division servo-driver；The PLC control module passes through output module
Platen pressure solenoid valve, main shaft brake solenoid valve and hydraulic system after control.The remote control module includes control switch mould
Block and wireless transmitter module.
In the present embodiment, the system is additionally provided with safety protection module；If the safety protection module triggering safety
Protection, then stop main axle servo driver, rear pressure roller radial servo driver, rear pressure roller axial direction servo-driver, rear pressure roller pressure
Power solenoid valve, rear pressure roller rotating servo and lower compression roller division servo-driver.The safety protection module includes safety PLC, machine
Tool railing, the first safe light curtain, the second safe light curtain, safety contactor and emergency stop device；The safety PLC and mechanical railing,
First safe light curtain, the second safe light curtain, safety contactor and emergency stop device are separately connected.
With reference to Fig. 3-6, control touch screen described in the present embodiment is shown including homepage, the monitoring page and input page.
This system uses Siemens CPU 1515T-2, the control of Siemens TP1200 exquisiteness panel, S120 servo controller.It is equipped with data
Input unit, security logic control and fault diagnosis system are, it can be achieved that ideal human-computer dialogue.Execute manual, automatic mode behaviour
Make.The parameter of each executive item can arbitrarily be set.It can guarantee the quality and efficiency of product.
It is as shown in Figure 3 to start main interface: the monitoring page shown in Fig. 4 can be jumped to when being automatically brought into operation automatically:
It monitors the page and shows current formulation name, it is currently automatic to walk and walk automatically title, the present speed of machine sections point, present bit
It sets, setting position, rear pressure roller, pushes roller pressure, assembly drum speed, line laser marker position, current failure, yield counting etc.
Deng.
This system uses full SERVO CONTROL, and when rolling cord on the basis of assembly drum, rear pressure is radial, axial, rotates, molding
Drum rotation 4 axis linkage, stable action, accurately, high reliablity.It is assembly drum rotating electric machine that axis, which configures axis 1 as shown in Figure 5, and axis 2 is
Pressure roller radial motor afterwards, axis 3 are rear pressure roller rotating electric machine, and axis 4 is rear pressure roller division motor.Using assembly drum rotation speed as base
Standard configures absolute 4 axis linear interpolation movement.
The amount of movement of axis 1 as shown in figure 5 above is D2066, and the amount of movement of axis 2 is D2068, and the amount of movement of axis 3 is D2070,
The amount of movement of axis 4 is D2072, and benchmark axle speed is D2074.With axis 1 for benchmark axis, therefore locating speed is as follows:
Locating speed V1=D2074 of axis 1
Locating speed V2=D2068/D2066*D2074 of axis 2
Locating speed V3=D2070/D2066*D2074 of axis 3
Locating speed V4=D2072/D2066*D2074 of axis 3
Program setting screen is as shown in Figure 6:
For each automatic step sequence, rear pressure roller, lower compression roller, the position at each position such as line laser marker, assembly drum can be set
Rotation speed, rear pressure roller, the pressure of lower compression roller and each walk automatically rolling delay.For changing the conventional interrupts such as steel ring behaviour
Make, can be set when program is arranged, as shown above, need to only need the step of interrupting that " PAUSE " is chosen and protected
It deposits, the movement of each step has title, only need to be selected in setting, in the monitoring page it can be seen that corresponding step sequence title.
Such as technique adjustment, when needing to be inserted into automatic step sequence, the step sequence for needing to be inserted into need to be only selected on interface, then press boundary
" INSERT " button on face just can be inserted into step sequence, the step sequence that then first selection needs are deleted when needing to delete step sequence, then press
" DELETE " button.
Tyre building machine is frequently necessary to pause movement during being automatically brought into operation, and such as brush coating changes steel ring, and security protection is touched
Touch etc..This system has fully considered the various events in operating process, especially for the processing of interrupt action, operation letter
It is single, flexibly, high reliablity.
When interrupt operation:
1. when in case of needed the interim interrupt operations such as brush coating, operator can press pause button by wireless switching, automatic step will
Stopping movement, at this moment manual operation are in permission state, and machine movement can be manually operated in operator.It has been handled in interrupt operation
Cheng Hou, operator can select the automatic step for needing to continue in the monitoring page, and then by wiretap, automatic step will be certainly
Dynamic operation.
2. when as touched such as security protection, molding machine movement stops, it is in inoperable state, monitors the report of the page
Touched position will be shown in alert frame, operator checks, after confirming safety, control touch screen " safety reset " button can be pressed,
At this moment manual operation is in permission state, and machine movement can be manually operated in operator.After the completion of interrupt operation processing, operation
Member can be in the automatic step that monitoring page selection needs to continue, and then " stepping " switch of wireless switching, automatic step will
Automatic running.
In the present embodiment, a kind of control method of tyre building machine numerical control operating system, comprising the following steps:
Step S1: by controlling touch screen input control parameter, and execution manually or automatically mode is set；
Step S2: the data that PLC control module acquisition control touch screen inputs if being set as automatic mode pass through PROFINET
Message control main axle servo driver, rear pressure roller radial servo driver, rear pressure roller axial direction servo-driver, the rotation of rear pressure roller are watched
Take driver and lower compression roller division servo-driver；Platen pressure electromagnetism after the PLC control module is controlled by output module
Valve, main shaft brake solenoid valve and hydraulic system, touch screen jump to the monitoring page automatically；
Step S3: if being set as manual mode, being operated by remote control module, and operational order is passed through wireless mould
Block is transmitted to PLC control module, and PLC control module controls respective action；
Step S4: when safety protection module triggering security protection to safely then stop main axle servo driver, after pressure roller radially watch
Take driver, rear pressure roller axial direction servo-driver, rear platen pressure solenoid valve, rear pressure roller rotating servo and lower compression roller division servo
Driver, by continuing subsequent action after control touch screen safety reset push-button reset.
The foregoing is merely presently preferred embodiments of the present invention, all equivalent changes done according to scope of the present invention patent with
Modification, is all covered by the present invention.
Claims (8)
1. a kind of tyre building machine numerical control operating system, it is characterised in that: the system comprises remote control modules, wireless receiving
Module, PLC REMOTE INPUT module, PLC control module and control touch screen；The PLC control module and control touch
Screen connection, the data of acquisition control touch screen input simultaneously show real-time Data Transmission to touch screen；The remote control module,
Wireless receiving module, PLC REMOTE INPUT module and PLC control module are sequentially connected；The PLC control module passes through
PROFINET message control main axle servo driver, rear pressure roller radial servo driver, rear pressure roller axial direction servo-driver, after
Pressure roller rotating servo driver and lower compression roller division servo-driver；The PLC control module is pressed after being controlled by output module
Roller pressure solenoid valve, main shaft brake solenoid valve and hydraulic system.
2. a kind of tyre building machine numerical control operating system according to claim 1, it is characterised in that: the long-range control mould
Block includes control switch module and wireless transmitter module.
3. a kind of tyre building machine numerical control operating system according to claim 1, it is characterised in that: the system is also set up
There is safety protection module；If the safety protection module triggers security protection, it is radial to stop main axle servo driver, rear pressure roller
Servo-driver, rear pressure roller axial direction servo-driver, rear platen pressure solenoid valve, rear pressure roller rotating servo and lower compression roller division are watched
Take driver.
4. a kind of tyre building machine numerical control operating system according to claim 1, it is characterised in that: the security protection mould
Block includes safety PLC, mechanical railing, the first safe light curtain, the second safe light curtain, safety contactor and emergency stop device；The peace
Full PLC is separately connected with mechanical railing, the first safe light curtain, the second safe light curtain, safety contactor and emergency stop device.
5. a kind of tyre building machine numerical control operating system according to claim 1, it is characterised in that: the control touch screen
Display includes homepage, the monitoring page and input page.
6. a kind of tyre building machine numerical control operating system according to claim 5, it is characterised in that: the monitoring page is aobvious
Show current formulation name, current automatic step and walks title automatically, the present speed of machine sections point, current location, setting position, after
Pressure roller pushes roller pressure, assembly drum speed, line laser marker position, current failure, yield counting.
7. a kind of tyre building machine numerical control operating system according to claim 5, it is characterised in that: the input page can
Be arranged after pressure roller, lower compression roller, line laser marker position position, the rotation speed of assembly drum, the pressure of rear pressure roller, lower compression roller
Power, the rolling delay each walked automatically and conventional interrupt operation.
8. a kind of control method of tyre building machine numerical control operating system, which comprises the following steps:
Step S1: by controlling touch screen input control parameter, and execution manually or automatically mode is set；
Step S2: the data that PLC control module acquisition control touch screen inputs if being set as automatic mode pass through PROFINET
Message control main axle servo driver, rear pressure roller radial servo driver, rear pressure roller axial direction servo-driver, the rotation of rear pressure roller are watched
Take driver and lower compression roller division servo-driver；Platen pressure electromagnetism after the PLC control module is controlled by output module
Valve, main shaft brake solenoid valve and hydraulic system, touch screen jump to the monitoring page automatically；
Step S3: if being set as manual mode, being operated by remote control module, and operational order is passed through wireless mould
Block is transmitted to PLC control module, and PLC control module controls respective action；
Step S4: when safety protection module triggering security protection to safely then stop main axle servo driver, after pressure roller radially watch
Take driver, rear pressure roller axial direction servo-driver, rear platen pressure solenoid valve, rear pressure roller rotating servo and lower compression roller division servo
Driver, by continuing subsequent action after control touch screen safety reset push-button reset.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910237153.0A CN109884990A (en) | 2019-03-27 | 2019-03-27 | A kind of tyre building machine numerical control operating system and its control method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910237153.0A CN109884990A (en) | 2019-03-27 | 2019-03-27 | A kind of tyre building machine numerical control operating system and its control method |
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| Publication Number | Publication Date |
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| CN109884990A true CN109884990A (en) | 2019-06-14 |
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| CN201910237153.0A Pending CN109884990A (en) | 2019-03-27 | 2019-03-27 | A kind of tyre building machine numerical control operating system and its control method |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3794542A (en) * | 1970-09-18 | 1974-02-26 | Pirelli | Stitching apparatus for tire drum building machines |
| CN101234519A (en) * | 2008-02-17 | 2008-08-06 | 广东巨轮模具股份有限公司 | Giant engineering vehicle radial tyre underneath type loose die and method for producing tyre by the same |
| CN105629883A (en) * | 2014-11-14 | 2016-06-01 | 西安扩力机电科技有限公司 | Control system for tire building machine |
| CN209946700U (en) * | 2019-03-27 | 2020-01-14 | 福建建阳龙翔科技开发有限公司 | Numerical control operating system of tire building machine |
-
2019
- 2019-03-27 CN CN201910237153.0A patent/CN109884990A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3794542A (en) * | 1970-09-18 | 1974-02-26 | Pirelli | Stitching apparatus for tire drum building machines |
| CN101234519A (en) * | 2008-02-17 | 2008-08-06 | 广东巨轮模具股份有限公司 | Giant engineering vehicle radial tyre underneath type loose die and method for producing tyre by the same |
| CN105629883A (en) * | 2014-11-14 | 2016-06-01 | 西安扩力机电科技有限公司 | Control system for tire building machine |
| CN209946700U (en) * | 2019-03-27 | 2020-01-14 | 福建建阳龙翔科技开发有限公司 | Numerical control operating system of tire building machine |
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