CN109882040B - Production process of stainless steel cabinet door plate adopting combined door frame plate - Google Patents

Production process of stainless steel cabinet door plate adopting combined door frame plate Download PDF

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CN109882040B
CN109882040B CN201910170143.XA CN201910170143A CN109882040B CN 109882040 B CN109882040 B CN 109882040B CN 201910170143 A CN201910170143 A CN 201910170143A CN 109882040 B CN109882040 B CN 109882040B
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frame
door frame
plate
die
stainless steel
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CN109882040A (en
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王林
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Changsha City Wangcheng District Ouheng Kitchen & Bathroom Equipment Co ltd
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Changsha City Wangcheng District Ouheng Kitchen & Bathroom Equipment Co ltd
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Abstract

The invention relates to a production process of a stainless steel cabinet door plate adopting a combined door frame plate, which comprises seven steps of stamping and bending, welding, surface treatment, primary baking, pattern transfer, secondary baking and pasting and forming of the door frame plate; the production process of the stainless steel cabinet door plate adopting the combined door frame plate, provided by the invention, not only can ensure the integral strength and the appearance attractiveness of the stainless steel cabinet, but also can obviously reduce the die sinking cost and the raw material cost of a die required for producing the stainless steel cabinet panel.

Description

Production process of stainless steel cabinet door plate adopting combined door frame plate
Technical Field
The invention relates to the technical field of furniture, in particular to a production process of a stainless steel cabinet door plate adopting a combined door frame plate.
Background
Along with the improvement of people's standard of living, each item requirement to the cupboard is also higher and higher, because the cabinet board of stainless steel cupboard comprises outer stainless steel plate parcel middle welt, the cabinet board water and the dirt after stainless steel plate parcel sealed can not permeate the inboard, therefore water proofness can be good, does not have the gap of hiding the dirt and holding the dirt, clean health, and fire behavior is good, and is pleasing to the eye durable, so stainless steel cupboard receives user's liking increasingly. However, the door frame stamping operation of the stainless steel cabinet generally adopts an integral stamping mode, which not only causes higher die opening cost of the die, but also produces more stamping waste materials by integral stamping, thereby further improving the production and manufacturing cost of the stainless steel cabinet.
Disclosure of Invention
Aiming at the problems in the prior art, the production process of the stainless steel cabinet door plate adopting the combined door frame plate, which is provided by the invention, not only can ensure the integral strength and the appearance attractiveness of the stainless steel cabinet, but also can obviously reduce the die sinking cost and the raw material cost of the die required for producing the stainless steel cabinet panel.
In order to achieve the purpose, the invention adopts the following technical scheme:
a production process of a stainless steel cabinet door plate adopting a combined door frame plate comprises the following steps:
1) The stamping and bending of the door frame plate: the method comprises the following steps that stainless steel frame plate raw materials are firstly cut into raw materials with the sizes required by an upper frame, a lower frame, a left frame and a right frame by using a stainless steel cutting machine, secondly, the raw materials are respectively subjected to punch forming by using a frame plate stamping die, thirdly, two ends of the upper frame, the lower frame, the left frame and the right frame which are subjected to the punch forming are respectively processed by adopting manual grinding or a stainless steel cutting machine to form oblique angles inclining 45 degrees towards the middle of the upper frame, the lower frame, the left frame and the right frame, and finally, two sides of the upper frame, the lower frame, the left frame and the right frame which are subjected to the processing operation are bent and formed by using a stainless steel bending machine;
2) And welding: welding two ends of the bent upper frame, the bent lower frame, the bent left frame and the bent right frame together by using a laser welding machine to form a square door frame, and grinding a welding line;
3) And surface treatment: the door frame and the front panel are treated by deoiling, pickling and passivating processes, so that the door frame and the front panel have good adhesive force;
4) And primary baking: spraying transfer powder on the door frame and the front panel by using electrostatic spraying equipment, and then baking for 30min at the temperature of 200 ℃ in a high-temperature box;
5) And pattern transfer printing: flatly paving needed wood grain paper on the surface of the door frame and the front surface of the front panel, and vacuumizing by using a silica gel mold to enable the wood grain paper to be adsorbed on the surface of the door frame and the front surface of the front panel;
6) And secondary baking: baking the door frame and the front panel treated in the step 5) at the temperature of 180 ℃ in a high-temperature box for 10min, and removing the wood grain paper on the door frame and the front panel after taking out;
7) Pasting and forming: and (3) sticking the back surface of the door frame processed in the step 6) to the front surface of the front panel by using a strong adhesive, sticking a filling layer made of polystyrene to the back surface of the front panel by using the strong adhesive, and sticking the back surface of the filling layer to the back plate and the two sides of the back plate by using the strong adhesive to the inner walls of the two sides of the door frame to obtain the stainless steel cabinet door plate.
In one embodiment, the transverse cross-sectional shape of the processed door frame plate is in a shape of an inverted U, the opening of the U-shaped door frame plate faces the inside, the inner side end of the front side wall of the door frame plate is bent backwards to form a first bent part in the shape of a U with the forward opening, the first bent part is located behind the front side wall of the door frame plate, the inner side end of the rear side wall of the door frame plate is bent forwards to form a second bent part in the shape of a U with the forward opening with the left side wall or the right side wall of the door frame plate, the front panel is bonded with the bottom of the first bent part in the shape of a U through glue, a forward turned edge is arranged around the rear panel, the turned edge of the rear panel is bonded with the inner side wall of the second bent part in the shape of the U through glue, a first step is arranged at the downward recessed outer edge of the front side wall of the door frame plate, a second step is arranged at the downward recessed inner edge of the front side wall of the door frame plate, and a circular arc-shaped groove is arranged at the outer side of the second step.
Compared with the prior art, the stainless steel cabinet door plate adopting the combined door frame plate has the advantages that the production process is simple and easy to operate, the cabinet door plate can be produced in batch, and the manufacturing cost is low; the prepared stainless steel cabinet door plate has the advantages of strong solid wood imitation feeling, attractive appearance, fashion, no cracking, no deformation, high temperature resistance, corrosion resistance, long service life and the like; the surface color, wood grain and flower types can be freely selected and matched, and the size can be manufactured according to the requirement, so that the requirements of people are met; the door frame stamping die is only one part of the integral die compared with the traditional integral die, so that the door frame stamping die adopted by the invention not only obviously reduces the manufacturing and design cost, but also increases the universality of the die, and can obtain obvious economic benefits compared with the traditional integral die.
Drawings
Fig. 1 is a schematic side view of a door frame stamping die according to an embodiment of the present invention;
fig. 2 is a schematic top view of a lower die of the door frame stamping die shown in fig. 1;
FIG. 3 is a schematic front view of a door jamb plate attack angle mold used in an embodiment of the invention;
FIG. 4 is a schematic side view of a door jamb plate attack angle mold used in an embodiment of the invention;
FIG. 5 is a schematic view of a corner trimming module of a corner punching mold for a door jamb plate according to an embodiment of the present invention;
FIG. 6 is a schematic front view of a completed door panel according to an embodiment of the present invention;
FIG. 7 is a cross-sectional view of the door panel shown in FIG. 6.
Detailed Description
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," and the like are used in the indicated orientations and positional relationships, based on the orientation or positional relationship illustrated in the figures, for convenience in describing the present invention and to simplify the description, and are not intended to indicate or imply that the referenced devices or elements must be in a particular orientation, constructed and operated in a particular orientation, and are not to be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
As shown in fig. 7, a novel stainless steel cabinet door plate comprises a door frame plate 1, a front panel 2, a back panel 3 and a rigid filling layer 5, wherein the filling layer 5 is filled inside a cavity 4 formed by the door frame plate 1, the front panel 2 and the back panel 3;
a production process of a stainless steel cabinet door plate adopting a combined door frame plate comprises the following steps:
1) The punching press of door frame board 1 and buckling: the stainless steel frame plate raw material is firstly cut into raw materials with the size required by an upper frame 16, a lower frame 17, a left frame 18 and a right frame 19 by using a stainless steel cutting machine, secondly, the raw materials are respectively punched and formed by using a frame plate stamping die 20 (shown in figures 1 and 2), thirdly, both ends of the punched raw materials of the upper frame 16, the lower frame 17, the left frame 18 and the right frame 19 are respectively stamped and formed into oblique angles inclined towards the middle of the raw materials by using a manual grinding machine or a stainless steel cutting machine, the preferred embodiment adopts a frame plate stamping angle die 30 (shown in figures 3, 4 and 5) to respectively stamp both ends of the punched raw materials of the upper frame 16, the lower frame 17, the left frame 18 and the right frame 19 into oblique angles inclined towards the middle of the raw materials by 45 degrees, and finally, two sides of the punched raw materials of the upper frame 16, the lower frame 17, the left frame 18 and the right frame 19 are bent and formed by using a stainless steel bending machine;
2) And welding: welding two ends of the bent upper frame 16, the bent lower frame 17, the left frame 18 and the right frame 19 together by using a laser welding machine to form a square door frame, and grinding a welding line; 3) And surface treatment: the door frame 1 and the front panel 2 are treated by deoiling, pickling and passivating processes, so that the door frame and the front panel have good adhesive force;
4) And primary baking: the door jamb 1 and the front panel 2 are sprayed with transfer powder using an electrostatic spraying apparatus, then baking the mixture for 30min at the temperature of 200 ℃ in a high-temperature oven;
5) And pattern transfer printing: flatly paving required wood grain paper on the surface of the door frame 1 and the front side of the front panel 2, and vacuumizing by using a silica gel mold to enable the wood grain paper to be adsorbed on the surface of the door frame 1 and the front side of the front panel 2;
6) And secondary baking: baking the door frame 1 and the front panel 2 treated in the step 5) at the temperature of 180 ℃ in a high-temperature box for 10min, taking out the door frame 1 and the front panel 2, and removing the wood grain paper on the door frame 1 and the front panel 2;
7) Pasting and forming: and (3) sticking the back surface of the door frame 1 processed in the step 6) to the front surface of the front panel 2 by using a strong adhesive, sticking a filling layer 5 made of polystyrene to the back surface of the front panel 2 by using the strong adhesive, sticking a rear back plate 3 to the back surface of the filling layer 5 by using the strong adhesive, and sticking the two sides of the rear back plate 3 to the inner walls of the two sides of the door frame 1 by using the strong adhesive, so as to obtain the stainless steel cabinet door plate.
Specifically, as shown in fig. 3-5, for convenience of description, the "up", "down", "left", "right", "front" and "back" orientation references in fig. 3-5 are based on the orientation shown in fig. 3; the side frame plate angle punching die 30 comprises an upper die 302 and a lower die 301, wherein the upper die 302 and the lower die 301 respectively comprise a base area 303 and a working area 304, the middle position of the base area of the upper die 302 protrudes outwards to form an isosceles triangle-shaped working area 304, correspondingly, the middle position of the base area of the lower die 301 is recessed inwards to form the isosceles triangle-shaped working area 304, during angle punching operation, one end of a side frame plate of a stainless steel door plate to be subjected to angle punching is placed on the lower die 301, then the upper die 302 is controlled to move downwards until the upper die 302 is attached to the lower die 301, angle punching operation is carried out through mutual matching of the working area 304 of the upper die 302 and the working area 304 of the lower die 301, after angle punching, a 45-degree oblique angle is formed on the side frame plate of the stainless steel door plate, the edge formed through the angle punching is smooth and burr-free, the straightness is good, and the attractiveness of welding between the side frame plates at the later stage is improved.
In this embodiment, a corner cutting die lower cavity 308 is vertically arranged at a central line position of a bottom edge of a working area of the lower die 301, a first corner cutting module positioning pin hole 309 is arranged at a central point position of the bottom edge of the working area of the lower die 301, a corner cutting module 3010 is arranged in the corner cutting die lower cavity 308, a second corner cutting module positioning pin hole 3011 is arranged on the corner cutting module 3010, the first corner cutting module positioning pin hole 309 and the second corner cutting module positioning pin hole 3011 are connected by a positioning pin to fix the corner cutting module 3010 in the corner cutting die lower cavity 308, correspondingly, a corner cutting die upper cavity 3012 is vertically arranged at the central line position of the bottom edge of the working area of the upper die 302, the upper die and the lower die are respectively symmetrically divided into a left corner cutting die and a right corner cutting die by the corner cutting module 3010, corner cutting operations are convenient for two ends of a frame plate of a stainless steel door panel, and further improving operation efficiency.
In this embodiment, as shown in fig. 3 and 5, the corner trimming module 3010 is a rectangular parallelepiped, two side walls of a lower end of the corner trimming module 3010 are symmetrically rotated outward to form a trapezoidal end cap 30101, a second corner trimming module positioning pin hole 3011 is located at a lower half portion of the corner trimming module 3010, and by providing the rectangular parallelepiped corner trimming module 3010 with the end cap 30101, when a frame plate of a stainless steel door panel is subjected to corner trimming operation, one end of the frame plate, which needs to be subjected to corner trimming, abuts against the corner trimming module 3010, and an outer side edge of the frame plate abuts against the end cap 30101 at the same time, so the end cap 30101 can perform a good positioning function, and is convenient for an operator to operate.
In this embodiment, the isosceles triangular working areas 304 of the upper mold 302 and the lower mold 301 are respectively provided with an inwardly recessed notch at the left end and the right end, and the upper ends of the left and right side walls are folded to form a shape after the bottle mouth of a wine bottle is matched with the bottle cap, specifically, as shown in fig. 3, the isosceles triangular working areas 304 of the upper mold 302 and the lower mold 301 are respectively rotated 45 degrees inwards and extended for a distance, then rotated 45 degrees inwards and extended for a distance, the left and right ends of the bottom edge of the working area 304 are respectively rotated 90 degrees inwards and extended for a distance to be intersected with the left and right side walls of the working area 304 to form two left and right inwardly recessed notches, the upper ends of the left and right side walls of the working area 304 are respectively rotated 45 degrees outwards and extended for a distance, then rotated 45 degrees outwards and extended for a distance, rotated 22.5 degrees inwards and extended for a distance, then rotated 72.5 degrees outwards and extended for a distance, then rotated 90 degrees upwards and extended for a distance to be intersected with the bottom edge of a bottle cap at the center line position of a wine bottle.
In this embodiment, as shown in fig. 4, a horizontal inclined step is disposed at the top edge of the working area 304 of the upper die 302, correspondingly, a horizontal inclined groove is disposed at the top edge of the working area 304 of the lower die 301, a horizontal triangular protrusion is disposed at the bottom edge of the working area 304 of the upper die 302, a horizontal circular arc protrusion is disposed at a position adjacent to the triangular protrusion, correspondingly, a horizontal triangular groove is disposed at the bottom edge of the working area 304 of the lower die 301, a horizontal circular arc groove is disposed at a position adjacent to the triangular groove, and the inclined step, the circular triangular protrusion and the circular arc protrusion on the upper die 302 cooperate with the inclined groove, the triangular groove and the circular arc groove on the lower die 301 respectively to realize the corner punching operation on the door panel frame.
In this embodiment, four corners of the base area 303 of the upper die 302 and the lower die 301 are respectively provided with a die positioning hole 306, which is used for connecting the upper die 302 and the lower die 301 with a base for fixing the upper die 302 and the lower die 301; four back stop positioning pin holes 305 are transversely and uniformly arranged on the upper half parts of the base areas 303 of the upper die 302 and the lower die 301; the center lines of the base areas 303 of the upper die 302 and the lower die 301 are symmetrically provided with upper and lower die positioning pin holes 307 for aligning the positions of the upper die 302 and the lower die 301 during installation, so that the accuracy of the angle-of-attack operation is ensured, and meanwhile, an operator can conveniently install the upper die 302 and the lower die 301.
In the present embodiment, as shown in fig. 6 and 7, the door frame plate 1 is in a shape of a laterally reversed "U" in a cross-sectional view, and the opening of the "U" shaped door frame plate 1 faces inward, the inner side end portion of the front side wall of the door frame plate 1 is bent backward into a first bent portion 11 in a "U" shape with a forward opening, and the first bent portion 11 is located behind the front side wall of the door frame plate 1, the inner side end portion of the rear side wall of the door frame plate 1 is bent forward to form a second bent portion 12 in a "U" shape with a forward opening on the left side wall or the right side wall of the door frame plate 1, the front panel 2 is bonded to the bottom of the first bent portion 11 in a "U" shape by using strong glue, a forward turned edge 31 is provided around the back panel 3, the turned edge 31 of the back panel 3 is bonded to the second bent portion 12 in a "U" shape by using strong glue, the two ends of the door frame plate 1 are respectively bent to form the first bent portion 11 and the second bent portion 12 in a "U" shape, so as to increase the contact area between the door frame plate 1 and the front frame plate 3, and the back panel, and to increase the service life of the cabinet, and increase the service life of the cabinet; the outer border department undercut of the preceding lateral wall of door frame board 1 is provided with first step 13, and the inner border department undercut of the preceding lateral wall of door frame board 1 is provided with second step 15, and the outside of second step 15 is provided with convex recess 14, and through setting up first step 13, second step 15 and recess 14 on the front of door frame board 1, can improve the mechanical strength of whole door plant, especially the performance of horizontal resistance to compression, prevent the limit that sticks up.
All possible combinations of the technical features of the above embodiments may not be described for the sake of brevity, but should be considered as within the scope of the present disclosure as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that various changes and modifications can be made by those skilled in the art without departing from the spirit of the invention, and these changes and modifications are all within the scope of the invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (2)

1. A production process of a stainless steel cabinet door plate adopting a combined door frame plate is characterized by comprising the following steps:
1) The stamping and bending of the door frame plate: the method comprises the following steps that stainless steel frame plate raw materials are firstly cut into raw materials with the sizes required by an upper frame, a lower frame, a left frame and a right frame by using a stainless steel cutting machine, secondly, frame plate stamping dies are used for stamping and forming the raw materials respectively, furthermore, frame plate corner stamping dies are used for stamping two ends of the stamped upper frame, lower frame, left frame and right frame respectively to form oblique angles inclined by 45 degrees towards the middle of the frame plate raw materials, and finally, a stainless steel bending machine is used for bending and forming two sides of the upper frame, lower frame, left frame and right frame after the processing operation;
the frame plate corner punching die comprises an upper die and a lower die, wherein the upper die and the lower die respectively comprise a base area and a working area, the middle position of the base area of the upper die protrudes outwards to form an isosceles triangle-shaped working area, correspondingly, the middle position of the base area of the lower die is recessed inwards to form an isosceles triangle-shaped working area, during corner punching operation, two ends of an upper frame, a lower frame, a left frame and a right frame to be punched are sequentially placed on the lower die, then the upper die is controlled to move downwards until the upper die is attached to the lower die, corner punching operation is performed through mutual matching of the working area of the upper die and the working area of the lower die, and after the upper frame, the lower frame, the left frame and the right frame are punched, two ends of the upper frame, the lower frame, the left frame and the right frame respectively form an oblique angle which inclines by 45 degrees towards the middle of the upper frame, the lower frame, the left frame and the right frame;
a lower corner shearing module die cavity is vertically arranged at the central line position of the bottom edge of the working area of the lower die, a first corner shearing module positioning pin hole is arranged at the central point position of the bottom edge of the working area of the lower die, a corner shearing module is arranged in the lower corner shearing module die cavity, a second corner shearing module positioning pin hole is arranged on the corner shearing module, the corner shearing module is fixed in the lower corner shearing module die cavity by connecting the first corner shearing module positioning pin hole and the second corner shearing module positioning pin hole through positioning pins, and correspondingly, an upper corner shearing module die cavity is vertically arranged at the central line position of the bottom edge of the working area of the upper die;
2) And welding: welding two ends of the bent upper frame, the bent lower frame, the bent left frame and the bent right frame together by using a laser welding machine to form a square door frame, and grinding a welding line;
3) And surface treatment: the door frame and the front panel are treated by deoiling, pickling and passivating processes, so that the door frame and the front panel have good adhesive force;
4) And primary baking: spraying transfer powder on the door frame and the front panel by using electrostatic spraying equipment, and then baking for 30min at the temperature of 200 ℃ in a high-temperature box;
5) And pattern transfer printing: flatly paving needed wood grain paper on the surface of the door frame and the front side of the front panel, and vacuumizing by using a silica gel mold to enable the wood grain paper to be adsorbed on the surface of the door frame and the front side of the front panel;
6) And secondary baking: baking the door frame and the front panel treated in the step 5) at the temperature of 180 ℃ in a high-temperature box for 10min, and removing the wood grain paper on the door frame and the front panel after taking out;
7) Pasting and forming: and (3) sticking the back surface of the door frame processed in the step 6) to the front surface of the front panel by using a strong adhesive, sticking a filling layer made of polystyrene to the back surface of the front panel by using the strong adhesive, and sticking the back surface of the filling layer to the back plate and the two sides of the back plate by using the strong adhesive to the inner walls of the two sides of the door frame to obtain the stainless steel cabinet door plate.
2. The manufacturing process of a stainless steel cabinet door plank with a combined door frame plate as claimed in claim 1, wherein the door frame plate is shaped as a "U" with an inverted side in a transverse cross-sectional view, the opening of the "U" shaped door frame plate faces inward, the inner end of the front side wall of the door frame plate is bent backward to form a first bent portion in the shape of a "U" with a forward opening, the first bent portion is located behind the front side wall of the door frame plate, the inner end of the rear side wall of the door frame plate is bent forward to form a second bent portion in the shape of a "U" with a forward opening with the left side wall or the right side wall of the door frame plate, the front panel is bonded to the bottom of the first bent portion in the shape of a "U" by glue, a forward flange is provided around the rear panel, the flange of the rear panel is bonded to the inner side wall of the second bent portion in the shape of a "U" by glue, the outer edge of the front side wall of the door frame plate is provided with a first recessed step, a second recessed step is provided on the outer side wall of the front side wall, and a second recessed step is provided on the outer side wall of the door frame plate.
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CN111456602A (en) * 2020-05-22 2020-07-28 长沙市望城区欧亨厨卫设备有限公司 Novel stainless steel cabinet door plate and stainless steel cabinet
CN111456603A (en) * 2020-05-22 2020-07-28 长沙市望城区欧亨厨卫设备有限公司 Stainless steel cabinet door plate and stainless steel cabinet
CN111577076A (en) * 2020-05-22 2020-08-25 长沙市望城区欧亨厨卫设备有限公司 Preparation process of stainless steel cabinet door plate
CN111992988A (en) * 2020-08-03 2020-11-27 湖南美景创意文化建设有限公司 Processing method of 3D wood grain
CN113756690A (en) * 2020-09-07 2021-12-07 孙正豪 Production process of combined stainless steel cabinet door

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