CN109877959A - Cast-in-place wall template manufacture and cast-in-place wall form - Google Patents
Cast-in-place wall template manufacture and cast-in-place wall form Download PDFInfo
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- CN109877959A CN109877959A CN201910331177.2A CN201910331177A CN109877959A CN 109877959 A CN109877959 A CN 109877959A CN 201910331177 A CN201910331177 A CN 201910331177A CN 109877959 A CN109877959 A CN 109877959A
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- cast
- place wall
- ardealite
- composite board
- mineral composite
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Abstract
The present invention provides a kind of cast-in-place wall template manufacture and cast-in-place wall forms, are related to mineral composite board technical field, and cast-in-place wall template manufacture provided by the invention is the following steps are included: ardealite is pre-processed to form ardealite pellet；Ardealite pellet, modeling cosmetics and sizing material are mixed to form granule mixture；Granule mixture is processed to form mineral composite board；Cast-in-place wall template manufacture provided by the invention solves the technical issues of how constructing cast-in-place wall form using ardealite, the mineral composite board for having certain shock resistance can be formed, modeling rouge and sizing material can enhance the internal structure stability of mineral composite board, to avoid the mineral composite board from leading to the problem of cracking and be crushed, and then it is conducive to extend the service life of cast-in-place wall form.
Description
Technical field
The present invention relates to mineral composite board technical field, more particularly, to a kind of cast-in-place wall template manufacture and cast-in-place
Wall form.
Background technique
When construction, wood block board and bamboo battenboard are often used as cast-in-situ template, thus needs to cut down a large amount of forests,
Ecological environment is caused to be seriously damaged.However plastic formwork higher cost is used, and the use of plastic material is unprofitable to ring
Border protection.In addition, the Industrial Solid Waste formed by ardealite and mine tailings causes serious pollution to arable soil, thus further
Exacerbate environmental improvement sternness.To consume and utilizing Industrial Solid Waste, ardealite is mostly mingled in lime and cement by building trade
In to construct wallboard, but the wallboard shock resistance being consequently formed is poor, easily broken in work progress.
Summary of the invention
The purpose of the present invention is to provide a kind of cast-in-place wall template manufacture and cast-in-place wall forms, to solve how to utilize
Ardealite constructs the technical issues of cast-in-place wall form.
In a first aspect, cast-in-place wall template manufacture provided by the invention, comprising the following steps: ardealite is pre-processed with shape
At ardealite pellet；Ardealite pellet, modeling cosmetics and sizing material are mixed to form granule mixture；Granule mixture is processed to be formed
Mineral composite board.
With reference to first aspect, the present invention provides the first possible embodiments of first aspect, wherein the phosphorus stone
The mass ratio of cream grain material, the modeling cosmetics and the sizing material are as follows: 56~65:27~33:8~12.
With reference to first aspect, the present invention provides second of possible embodiments of first aspect, wherein the phosphorus stone
The pretreated step of cream includes: that ardealite tailing is carried out broken processing；Drying ardealite pellet to biodiversity accounting is
20%~30%.
The possible embodiment of second with reference to first aspect, the third the present invention provides first aspect are possible
Embodiment, wherein the particle size range of the ardealite pellet is 21.5 microns~23 microns.
With reference to first aspect, the present invention provides the 4th kind of possible embodiments of first aspect, wherein described cast-in-place
Wall form manufacturing method further include: be kneaded the granule mixture, and form composite granule through being granulated processing.
With reference to first aspect, the present invention provides the 5th kind of possible embodiments of first aspect, wherein described cast-in-place
Wall form manufacturing method further include: choose the ardealite pellet that partial size is less than or equal to 23 microns using 600 mesh screens.
With reference to first aspect, the present invention provides the 6th kind of possible embodiments of first aspect, wherein the processing
The step of granule mixture is to form mineral composite board includes: the mine described in injection molding using the granule mixture as raw material
Object composite board.
With reference to first aspect, the present invention provides the 7th kind of possible embodiments of first aspect, wherein described cast-in-place
Wall form manufacturing method further include: by the mineral composite board cooling and shaping；It polishes the surface of the mineral composite board.
Second aspect, cast-in-place wall form provided by the invention include the raw material of following mass parts: ardealite 56~65, modeling rouge
27~33, sizing material 8~12；The ardealite, the modeling rouge and sizing material mixing, form mineral composite board by processing.
In conjunction with second aspect, the present invention provides the first possible embodiments of second aspect, wherein described cast-in-place
Wall form further includes the frame for connecting the mineral composite board.
The embodiment of the present invention brings following the utility model has the advantages that using ardealite pretreatment to form ardealite pellet, by phosphorus
Gypsum pellet, modeling cosmetics and sizing material are mixed to form granule mixture, process granule mixture to form the side of mineral composite board
Formula, by modeling rouge and sizing material mixing ardealite, so as to form the mineral composite board for having certain shock resistance；This
Outside, granule mixture can be made convenient for processing and forming by modeling rouge and sizing material, and then the manufacture effect of cast-in-place wall form can be improved
Rate；Modeling rouge and sizing material are conducive to enhance the internal structure stability of mineral composite board, so that mineral composite board be avoided to produce
Raw cracking and broken problem, and then extend the service life of cast-in-place wall form.
To enable the above objects, features and advantages of the present invention to be clearer and more comprehensible, preferred embodiment is cited below particularly, and cooperate
Appended attached drawing, is described in detail below.
Detailed description of the invention
Technical solution in order to illustrate more clearly of the specific embodiment of the invention or in the related technology, below will be to specific
Attached drawing needed in embodiment or description of Related Art is briefly described, it should be apparent that, it is described below
Attached drawing is some embodiments of the present invention, for those of ordinary skill in the art, before not making the creative labor
It puts, is also possible to obtain other drawings based on these drawings.
Fig. 1 is the mineral composite board of cast-in-place wall form provided in an embodiment of the present invention and the schematic diagram of frame junction；
Fig. 2 is the main view of cast-in-place wall form provided in an embodiment of the present invention；
Fig. 3 is the rearview of cast-in-place wall form provided in an embodiment of the present invention.
Icon: 1- mineral composite board；2- frame；The first supporting element of 21-；The second supporting element of 22-.
Specific embodiment
Technical solution of the present invention is clearly and completely described below in conjunction with attached drawing, it is clear that described implementation
Example is a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill
Personnel's every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", "vertical",
The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to
Convenient for description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation,
It is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " first ", " second ",
" third " is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can
To be mechanical connection, it is also possible to be electrically connected；It can be directly connected, can also can be indirectly connected through an intermediary
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition
Concrete meaning in invention.
Embodiment one
Cast-in-place wall template manufacture provided in an embodiment of the present invention, comprising the following steps: ardealite is pre-processed to be formed
Ardealite pellet；Ardealite pellet, modeling cosmetics and sizing material are mixed to form granule mixture；Granule mixture is processed to form mine
Object composite board 1.
Specifically, factory, phosphatization the compound fertilizer Industrial Solid Waste and tailing ground-slag left are chosen, by crushing and grinding makes its shape
At ardealite pellet.In the process can be selected 600 mesh sieve sieved, by partial size greater than 23 microns gypsum pellet again into
Row grinding, to ensure that the partial size of ardealite pellet less than 23 microns, and then can increase ardealite and glue in mineral composite board 1
The contact area of material, to improve the structural strength of mineral composite board 1.For easy to process and screening, should select and ardealite
The similar modeling cosmetics of the partial size of pellet, such as: the partial size of ardealite pellet and modeling cosmetics is 22 microns~23 microns, is thus existed
Mixing ardealite pellet and modeling cosmetics can be screened simultaneously when mixing ardealite pellet and modeling cosmetics.Sizing material can be used often
Lower temperature is solid gel rubber material, and then is convenient for being all that solid ardealite pellet, modeling cosmetics and sizing material are sufficiently mixed.
It should be noted that by inside the ardealite that is obtained in Industrial Solid Waste and tailing ground-slag there are also compared with juicy, to keep away
Exempt from moisture influence postorder to shape, drying and processing should be carried out to ardealite in ardealite pre-treatment step.It is mixed in pellet
It can be the jelly of molten condition by thermal conversion that cosmetics and sizing material are moulded in object, thus can be sufficiently mixed ardealite pellet
In jelly, and then be conducive to improve the mixing uniformity of each material, and shorter the time required to jelly cooling and shaping, therefore
Compared to the production efficiency for improving cast-in-place wall form using the method to form cast-in-place wall form that thes cement solidifies.
In embodiments of the present invention, the mass ratio of ardealite pellet, modeling cosmetics and sizing material are as follows: 56~65:27~33:8~
12.For example, the pellet that phosphogypsum quality accounting is 60%, modeling cosmetics quality accounting is 30%, sizing material quality accounting is 10% is mixed
Object is closed, under conditions of moulding cosmetics and sizing material can satisfy 1 structural strength demand of mineral composite board, increases ardealite as far as possible
The dosage of pellet so as to reduce the processing cost of mineral composite board 1, and is conducive to consume and utilize Industrial Solid Waste,
And then help to improve environment.In addition, under the conditions of lower to 1 Structural strength calls of mineral composite board, it is possible to increase phosphorus stone
The quality accounting of cream grain material；For example, in mineral composite board 1 the quality accounting of ardealite pellet increase to 63%, 64% or
65%, to further increase the consumption of Industrial Solid Waste, and the manufacturing cost of cast-in-place wall form can be further decreased.
Further, the pretreated step of ardealite includes: that ardealite tailing is carried out broken processing；Dry ardealite grain
Material to biodiversity accounting is 20%~30%.
Specifically, carrying out broken processing to ardealite tailing using flour mill, and the ardealite pellet after processing is carried out
Screening, the biggish ardealite pellet of partial size is put into flour mill again, until obtaining the lesser ardealite pellet of partial size.Pass through
Ardealite pellet is crushed and ground, to obtain the lesser ardealite pellet of particle size, and then can be in ardealite
Ensure to be uniformly mixed when pellet is with modeling cosmetics mixing.In addition, by taking hot pressing processing and injection molding as an example, the partial size of ardealite pellet
Size is smaller, therefore can be heated to preset temperature in a short time, is thus conducive to improve 1 processing and forming of mineral composite board
Efficiency.For carrying out granulation processing using ardealite pellet, modeling cosmetics and sizing material, it can be filled using broken ardealite pellet
Divide mixing modeling cosmetics and sizing material, and then increases stability of the ardealite in composite granule, it is broken to prevent composite granule.
Further, the particle size range of ardealite pellet is 21.5 microns~23 microns.Wherein, consider hot pressing processing and note
The process environments such as type are moulded into, the ardealite pellet partial size of use is smaller, ardealite pellet in composite granule, modeling cosmetics and sizing material
Mixing is more uniform, so that heat when processing and forming is evenly distributed in composite granule, to avoid because of unlike material ratio
Thermal capacitance difference and different materials, which are unevenly distributed, causes the heat in forming process of mineral composite board 1 to be unevenly distributed, and then can be with
Eliminate the local thermal stress of mineral composite board 1.
Further, cast-in-place wall template manufacture further include: be kneaded granule mixture, and formed again through being granulated processing
Close pellet.It is kneaded the granule mixture of ardealite pellet, modeling cosmetics and sizing material composition to form molten polymer using kneading machine.
Molten polymer is passed through pelletizer, to form the composite granule with certain partial size.It is hot convenient for being carried out to composite granule
Pressure processing can be used crusher and milling apparatus that composite granule is carried out broken processing, so that obtaining particle size range is 21.5 micro-
Rice~23 microns of composite granule, to improve the bulk density of composite granule when hot pressing is processed, and then it is compound to improve mineral
The density and structural strength of plate 1.
Further, cast-in-place wall template manufacture further include: choose partial size using 600 mesh screens and be less than or equal to 23 microns
Ardealite pellet.Gypsum pellet by partial size greater than 23 microns is ground again, and the partial size to ensure ardealite pellet is small
In 23 microns, using ardealite pellet mixing modeling cosmetics fine crushing and sizing material, so as to so that ardealite pellet, modeling cosmetics and glue
Material uniformly mixing, and then the 1 insufficient technology of partial structurtes intensity of mineral composite board caused by mixing unevenness because of material is avoided to ask
Topic.
Further, processing granule mixture includes: with granule mixture for original to be formed the step of mineral composite board 1
Material, injection molding mineral composite board 1.
Specifically, the granule mixture containing ardealite pellet, modeling cosmetics and sizing material can make to mould cosmetics and glue by heating
Molten condition is presented in material, and then ardealite pellet is blended in the modeling cosmetics and sizing material of molten condition, thus granule mixture
It can be formed by injection molding.Mineral composite board 1 is processed, by the way of injection molding to form the mine of internal hollow out
Object composite board 1, and then material is saved, reduce the weight and production cost of mineral composite board 1.
Further, cast-in-place wall template manufacture further include: by 1 cooling and shaping of mineral composite board；Mineral of polishing are multiple
The surface of plywood material 1.
It needs to stand cooling specifically, the mineral composite board 1 formed is processed or be molded by hot pressing, to avoid mine
1 bending deformation of object composite board.Oxidation reaction is generated with air under hot conditions to avoid mineral composite board 1, works as mineral
The cooling of composite board 1 should carry out under vacuum condition or inert gas environment, in addition, mineral composite board 1 is immersed in
It is cooled down in water, while completely cutting off air, can be not only oxidized to avoid mineral composite board 1, but also it is multiple to can be improved mineral
The cooling efficiency of plywood material 1.The surface of mineral composite board 1 needs to carry out grinding process, so that mineral composite board 1 be avoided to exist
Since rough surface causes the accident of construction personnel's scuffing when use.For using mineral composite board 1 as cast-in-situ template, pass through
Mineral composite board 1 to avoid concrete bonding mineral composite board 1, and then is convenient in the surface of polishing mineral composite board 1
It removes and recycles.
As shown in Figures 2 and 3, mineral composite board 1 is connected in frame 2, mineral composite board is protected by frame 2
1, so as to avoid the corner of mineral composite board 1 because of breakage caused by colliding with.In addition, welding the first supporting element on the frame 2
21 and second supporting element 22, and make 22 right-angled intersection of the first supporting element 21 and the second supporting element, to improve through the first support
22 braced frame 2 of part 21 and the second supporting element, it is ensured that the dimensionally stable of frame 2, and then avoid mineral composite board 1 because of outer masterpiece
With and it is damaged.
Embodiment two
As shown in Figure 1, cast-in-place wall form provided in an embodiment of the present invention, the raw material including following mass parts: ardealite 56
~65, rouge 27~33, sizing material 8~12 are moulded；Ardealite, modeling rouge and sizing material mixing, form mineral composite board 1 by processing.
Specifically, it moulds rouge and sizing material to be improved after processing and forming the effect of 1 structural strength of mineral composite board, thus
The content of ardealite should not be excessive, insufficient to prevent 1 structural strength of mineral composite board.Wherein, ardealite in mineral composite board 1
Quality accounting should be lower than 65%, it is 59%, 60% or 61% that the quality of optional ardealite, which accounts for,.For example, using ardealite matter
Amount accounting is 60% mineral composite board 1, can sufficiently increase phosphorus under conditions of ensuring 1 result intensity of mineral composite board
The dosage of gypsum, and then solid waste utilization can be increased, be conducive to environmental improvement, and reduce the usage amount of modeling rouge and sizing material,
And then advantageously reduce the production cost of cast-in-place wall form.
It should be noted that can combine closely with ardealite to ensure to mould rouge and sizing material, answered before machine-shaping
Ardealite, modeling rouge and sizing material are sufficiently mixed, mineral composite board can be made up in mixed granule mixture of heat pressing process
1；Alternatively, mixed granule mixture can be processed to the compound grain to form particle size range in 21.5 microns~23 micron ranges
Material processes composite granule to form mineral composite board 1 by Shooting Technique using the material property of modeling rouge.
Further, 1 inside hollow out of mineral composite board, so that the use of material is reduced to reduce manufacturing cost, and
Be conducive to mitigate the weight of cast-in-place wall form, to be carried and to be built in construction.
In embodiments of the present invention, cast-in-place wall form further includes the frame 2 for connecting mineral composite board 1.
As shown in Figure 1, frame 2 is equipped with groove, mineral composite board 1 is connected in the groove of frame 2, to increase frame
2 with the contact area of mineral composite board 1, and enclosed by frame 2 and set mineral composite board 1, thus to mineral composite board 1 into
Row protection, avoids the corner of mineral composite board 1 because of breakage caused by colliding with.
As shown in Fig. 2, be connected with the first supporting element 21 and the second supporting element 22 on frame 2, and the first supporting element 21 prolongs
Stretch direction perpendicular to the extending direction of the second supporting element 22, the first supporting element 21 and 22 right-angled intersection of the second supporting element are simultaneously welded,
It is supported in frame 2 by the first supporting element 21 and the second supporting element 22, so that frame 2 be avoided to be deformed.Wherein, first
Aluminum pipe fitting can be used in support member 21 and the second supporting element 22, to advantageously reduce the quality of cast-in-place wall form.
As shown in figure 3, mineral composite board 1 is connected by screw to the first supporting element 21 and the second supporting element 22, and screw
Interval setting is multiple, so that it is guaranteed that the plate face of mineral composite board 1 can fit in the first supporting element 21 and the second supporting element 22,
And then ensure that the plate face of mineral composite board 1 is smooth.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations；To the greatest extent
Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to
So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into
Row equivalent replacement；And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution
The range of scheme.
Claims (10)
1. a kind of cast-in-place wall template manufacture, which is characterized in that the cast-in-place wall template manufacture the following steps are included:
Ardealite is pre-processed to form ardealite pellet；
Ardealite pellet, modeling cosmetics and sizing material are mixed to form granule mixture；
Granule mixture is processed to form mineral composite board (1).
2. cast-in-place wall template manufacture according to claim 1, which is characterized in that the ardealite pellet, the modeling
The mass ratio of cosmetics and the sizing material are as follows: 56~65:27~33:8~12.
3. cast-in-place wall template manufacture according to claim 1, which is characterized in that the pretreated step of ardealite
Include:
Ardealite tailing is subjected to broken processing；
Drying ardealite pellet to biodiversity accounting is 20%~30%.
4. cast-in-place wall template manufacture according to claim 3, which is characterized in that the partial size model of the ardealite pellet
Enclose is 21.5 microns~23 microns.
5. cast-in-place wall template manufacture according to claim 1, which is characterized in that the cast-in-place wall template manufacture
Further include:
The granule mixture is kneaded, and form composite granule through being granulated processing.
6. cast-in-place wall template manufacture according to claim 1, which is characterized in that the cast-in-place wall template manufacture
Further include:
The ardealite pellet that partial size is less than or equal to 23 microns is chosen using 600 mesh screens.
7. cast-in-place wall template manufacture according to claim 1, which is characterized in that the processing granule mixture is with shape
Include: at the step of mineral composite board (1)
Using the granule mixture as raw material, mineral composite board (1) described in injection molding.
8. cast-in-place wall template manufacture according to claim 7, which is characterized in that the cast-in-place wall template manufacture
Further include:
By mineral composite board (1) cooling and shaping；
It polishes the surface of the mineral composite board (1).
9. a kind of cast-in-place wall form, which is characterized in that the cast-in-place wall form includes using described in any one of claim 1-8
The mineral composite board (1) that is prepared of cast-in-place wall template manufacture.
10. cast-in-place wall form according to claim 9, which is characterized in that the cast-in-place wall form further includes described in connection
The frame (2) of mineral composite board (1).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910331177.2A CN109877959A (en) | 2019-04-23 | 2019-04-23 | Cast-in-place wall template manufacture and cast-in-place wall form |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910331177.2A CN109877959A (en) | 2019-04-23 | 2019-04-23 | Cast-in-place wall template manufacture and cast-in-place wall form |
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Family
ID=66938273
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Application publication date: 20190614 |