CN101537653B - Process for recycled concrete wall body sheets of building rubbish - Google Patents

Process for recycled concrete wall body sheets of building rubbish Download PDF

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CN101537653B
CN101537653B CN2009100221662A CN200910022166A CN101537653B CN 101537653 B CN101537653 B CN 101537653B CN 2009100221662 A CN2009100221662 A CN 2009100221662A CN 200910022166 A CN200910022166 A CN 200910022166A CN 101537653 B CN101537653 B CN 101537653B
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aggregate
concrete wall
construction waste
concrete
finished product
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CN101537653A (en
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肖慧
权宗刚
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XI'AN WALL MATERIAL RESEARCH AND DESIGN INSTITUTE
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XI'AN WALL MATERIAL RESEARCH AND DESIGN INSTITUTE
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Abstract

The invention discloses a process for recycled concrete wall body sheets of building rubbish, which comprises the following steps: firstly, preparation work: manually separating the building rubbish to be treated, which is mainly formed by reinforced concrete and vitrified bricks, or not performing the manual separation, but measuring and recording the specific gravity of the reinforced concrete and vitrified bricks in the building rubbish to be treated before plate making; secondly, preparing the concrete wall plate raw material by utilizing the rubbish and adopting the steps of primary epidemic prevention and disinfection, primary smashing, secondary smashing and screening classification; thirdly, producing the concrete wall plate by utilizing the concrete wall plate raw material prepared by the step 2 and adopting the steps of material weighting, material pretreating, mixing and dosing, concrete wall plate forming and concrete wall plate maintenance. The process has simple procedure, convenient operation, high practical value and high quality of the produced concrete wall plate, and can effectively solve the problem of recycling the building rubbish.

Description

The technology of recycled concrete wall body sheets of building rubbish
Technical field
The invention belongs to building material technical field, especially relate to a kind of technology of recycled concrete wall body sheets of building rubbish.
Background technology
Building industry is as one of mainstay of the national economy industry, obtained the development of advancing by leaps and bounds in recent years, but the building waste of Chan Shenging is also more and more thereupon, according to incompletely statistics, annual 200000000 tons of the building wastes, particularly a large amount of building castoffs that after the earthquake collapse in the disaster area of producing of China, above-mentioned building waste, not only cause ample resources waste, and need take very large space, influence urban environment, bring inconvenience to people's productive life.
Summary of the invention
Technical problem to be solved by this invention is at above-mentioned deficiency of the prior art, a kind of technology of recycled concrete wall body sheets of building rubbish is provided, the concrete wall board quality height that its production craft step is simple, easy and simple to handle and practical value is high, produced, what can effectively solve existing a large amount of building wastes now utilizes problem again.
For solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of technology of recycled concrete wall body sheets of building rubbish is characterized in that this technology may further comprise the steps:
Step 1, preparation: the pending building waste of mainly being made up of reinforced concrete and fired brick class is carried out the manual sorting, promptly sort out reinforced concrete in the pending building waste and fired brick class stand-by respectively; Perhaps do not carry out the manual sorting, but before making concrete wall, need the proportion of reinforced concrete in the pending building waste and fired brick class is measured respectively and record;
Step 2, utilize building waste to prepare the concrete wall raw material, its preparation process may further comprise the steps:
201, preliminary Antiepidemic sterilizing: treating material is carried out preliminary Antiepidemic sterilizing and used thimerosal is a broad-spectrum class antibiotic property thimerosal, by material conveyor one described treating material is delivered to boulder crusher again; Described treating material behaviour work point is sorted out next reinforced concrete or fired brick class, the described pending building waste that perhaps sorts;
202, preceding road is pulverized: by boulder crusher the treating material through preliminary Antiepidemic sterilizing is carried out preceding road and pulverize, obtain the building waste aggregate that granularity is not more than 80mm, to pulverize the building waste aggregate that obtains through preceding road by material conveyor two again and deliver to intermediate crusher, by the deironing apparatus that is installed on the material conveyor two the irony foreign material that contained in the building waste aggregate be carried out adsorption removal in the course of conveying;
203, reground grain is broken: to carry out reground grain broken to pulverize the building waste aggregate that obtains through preceding road by intermediate crusher, will pulverize the building waste aggregate that obtains through preceding road by material conveyor three again and deliver to screening plant;
204, sieve classification: will be fine aggregate, middle aggregate, coarse aggregate and defective aggregate level Four aggregate through the broken building waste aggregate screening that obtains of reground grain by screening plant, described fine aggregate is the building waste aggregate that granularity is not more than 5mm, aggregate is that granularity is the building waste aggregate of 5~20mm in described, described coarse aggregate is that granularity is the building waste aggregate of 20~40mm, and described defective aggregate is the building waste aggregate of granularity greater than 40mm; The defective aggregate that screening is obtained is recycled to intermediate crusher by the feed back conveyer and carries out second-time breakage;
Simultaneously, the fine aggregate that screening is obtained by material conveyor four and material conveyor six and coarse aggregate is delivered to finished product bin one respectively and finished product bin three storages are stand-by, and deliver to water washing device by the middle aggregate that material conveyor five obtains screening and wash that to deliver to finished product bin two storages again after the removal of impurities stand-by;
Wherein, fine aggregate and the middle aggregate of being stored in finished product bin one and the finished product bin two is the concrete wall raw material that utilizes building waste prepared;
When described treating material behaviour work point is sorted out next reinforced concrete or fired brick time-like, the fine aggregate of being stored in the finished product bin one is reinforced concrete fine aggregate or fired brick class fine aggregate, and the middle aggregate of being stored in the finished product bin two is an aggregate in aggregate or the fired brick class in the reinforced concrete;
When described treating material during for the described pending building waste that sorts, fine aggregate of being stored in finished product bin one and the finished product bin two and middle aggregate be respectively mix fine aggregate and mix in aggregate;
Step 3, utilize concrete wall raw material prepared in the step 2 to produce concrete wall, the concrete wall of being produced is made by described concrete wall raw material and cement, flyash, haydite, fine sand and six kinds of materials of insulation material and the mass percent of described six kinds of materials is 5~15%: 25~30%: 15~20%: 5~10%: 30~35%: 0~5%, described concrete wall raw material is fine aggregate and the middle aggregate of being stored in finished product bin one described in the step 204 and the finished product bin two, and the production process of described concrete wall is as follows:
301, material weighing: carry out weighing respectively to producing six kinds of required materials of concrete wall;
302, material preliminary treatment: to the middle aggregate of being stored in haydite in load weighted described six kinds of materials in the step 301 and the finished product bin two processing of flooding respectively, until the suction state that reaches capacity;
303, stir batching, it stirs blending process and may further comprise the steps:
3031,, obtain compound one after putting into mixer mixing stirring together with the haydite and the middle aggregate of the suction state that reaches capacity described in load weighted flyash and the step 302 in the step 301;
3032, with behind the one mixing stirring of the compound described in the step 3031,0.5~2min, after load weighted fine sand, fine aggregate and insulation material in the step 301 put into described compound one together and proceed to stir, obtain compound two behind the moisture stable in described mixer;
3033, in the compound described in the step 3,032 two, add and proceed behind the load weighted cement to stir in the step 301 to obtain compound three, progressively in described compound three, add water in the whipping process after reaching required humidity value, obtain compound four;
304, concrete wall moulding: utilizing the concrete wall make-up machine, is concrete wall with compound four machine-shapings that obtained in the step 3033;
305, concrete wall maintenance: utilize 50 ± 10 ℃ saturated vapor that the concrete wall of institute's machine-shaping in the step 304 is carried out precuring, obtain the finished product concrete wall.
In the preceding road crushing process described in the step 202, the mud dirt and the light weight sundries that are produced when pulverizing by the light weight sundries scavenge unit carry out adsorption removal.
In the broken process of reground grain described in the step 203, mud dirt and the light weight sundries that pulverizing building waste aggregate is produced carried out adsorption removal by the light weight sundries scavenge unit described in the step 202.
Concrete wall make-up machine described in the step 304 is that spiral is forced extrusion process for being extruded into pattern concrete wall make-up machine and forming method.
Be added with the middle aggregate that screening is obtained in the water washing device described in the step 204 and carry out the broad-spectrum class antibiotic property thimerosal of secondary sterilization.
Described light weight sundries scavenge unit is the knot screen that gathers dust;
The described knot screen that gathers dust comprises that the bottom has the cylindric tank body of slag notch, is sleeved on the helical form screen pack at tank inner chamber middle part and the blower fan that tank inner chamber is evacuated to negative pressure, be connected by air pipe line between described blower fan and the tank body, described tank body bottom is provided with the input channel that the dust impurity in the material to be processed is sucked into tank inner chamber, corresponding installation one and the installing port two that is provided with for air pipe line and input channel installation on the described tank body.
The humidity of compound described in the step 3,033 four is that moisture content is 10%~20%.
The granularity of the described haydite of step 3 is not more than 5mm, and described insulation material is a perlite.
Treating material described in the step 201 is supplied with by batcher, and by the spray chlorination equipment that is installed on the batcher described treating material is carried out preliminary Antiepidemic sterilizing.
The mixing mixing time of compound described in the step 3,032 one is 1min, and the temperature of saturated vapor described in the step 305 is 50 ℃.
The present invention compared with prior art has the following advantages: 1, used process unit global design rationally and use easy and simple to handle.2, simple, the intermediate products building waste aggregate quality height produced of production technology can directly apply to production, effectively re-uses.3, the recycled concrete wall body sheets quality height of being produced has characteristics such as shock-resistant, that the product thermal and insulating performance is good.4, the present invention is utilizing building waste to produce in the process of concrete wall sheet material, adopt purification process techniques such as washing, dedusting, multiple tracks sterilization, again regeneration aggregate is applied in the wallboard manufacture process afterwards, thereby utilizes building waste to produce the whole process of production of concrete wall sheet material and the product produced is that concrete wall sheet material can not pollute or endangers environment.5, practical value height has very high market economy and is worth and social value, and it can effectively utilize a large amount of building wastes and utilize the building waste substitution rate to reach 58%, thereby has energy savings, resource, helps developing a circular economy and comprehensive utilization of resources.According to incompletely statistics, China is annual to produce 200,000,000 tons of building wastes, if the present invention is promoted in the whole nation, calculates according to the ratio of utilizing 10% year, promptly need utilize 2,000 ten thousand tons of construction wastes every year, if by 300,000 m that promote the amount of substituting 40% 2Production-scale building board production line; need build more than 100 such production line; by application of the present invention; can promote traditional brick and tile industry to change original production process and product structure; promote the materials for wall industry and develop, for energy savings, protect farmland, protect environment and natural resources, improve the building function, promote the technological progress of building and building materials industry to have positive contribution to recycling direction.In sum, the present invention is reasonable in design, easy and simple to handle and practical value is high, what can effectively solve existing a large amount of building wastes now utilizes problem again, the research achievement will fill the domestic gaps, after entering industrialization, a large amount of building castoffs that behind the building waste, particularly earthquake of digestion various places that can be a large amount of collapse in the disaster area, and, has huge impetus to the technology and the equipment of the materials for wall industry that improves China.
Below by drawings and Examples, technical scheme of the present invention is described in further detail.
Description of drawings
Fig. 1 is a process flow diagram of the present invention.
Fig. 2 prepares the structured flowchart of the production equipment of concrete wall raw material for the present invention utilizes building waste.
Fig. 3 is the gather dust structural representation of knot screen of the present invention.
Description of reference numerals:
The 1-batcher; 2-sprays chlorination equipment; The 3-boulder crusher;
The 4-intermediate crusher; The 5-knot screen that gathers dust; 5-1-helical form screen pack;
The 5-2-tank body; The 5-3-slag notch; The 5-4-blower fan;
The 5-5-air pipe line; The 5-6-input channel; The 6-water washing device;
7-1-material conveyor one; 7-2-material conveyor two; 7-3-material conveyor three;
7-4-material conveyor four; 7-5-material conveyor five; 7-6-material conveyor six;
The 8-deironing apparatus; 9-feed back conveyer; 10-1-finished product bin one;
10-2-finished product bin two; 10-3-finished product bin three; The 11-screening plant.
The specific embodiment
As shown in Figure 1 and Figure 2, the technology of recycled concrete wall body sheets of building rubbish of the present invention may further comprise the steps:
Step 1, preparation: the pending building waste of mainly being made up of reinforced concrete and fired brick class is carried out the manual sorting, promptly sort out reinforced concrete in the pending building waste and fired brick class stand-by respectively; Perhaps do not carry out the manual sorting, but it is preceding to make concrete wall (being concrete wall sheet material), needs the proportion of reinforced concrete in the pending building waste and fired brick class is measured respectively and record.
In the actual production process, preferably reinforced concrete in the pending building waste and fired brick class are sorted out respectively, be about to reinforced concrete and two kinds of waste materials of fired brick class separately.But, if thereby a variety of causes can not in time not sort, can not sort yet, if do not sort, then in process of production, just must be by the mensuration that experimentizes, know the proportions that two kinds of waste materials of reinforced concrete and fired brick class are shared respectively, so that provide reference for the technology of next stage.
Step 2, utilize building waste to prepare the concrete wall raw material, its preparation process may further comprise the steps:
201, preliminary Antiepidemic sterilizing: treating material is carried out preliminary Antiepidemic sterilizing and used thimerosal is a broad-spectrum class antibiotic property thimerosal, by material conveyor one 7-1 described treating material is delivered to boulder crusher 3 again.Described treating material behaviour work point is sorted out next reinforced concrete or fired brick class, the described pending building waste that perhaps sorts.
In the present embodiment, the treating material described in this step is supplied with by batcher 1, and carries out preliminary Antiepidemic sterilizing by the 2 pairs of described treating materials of spray chlorination equipment that are installed on the batcher 1.
202, preceding road is pulverized: the treating material by 3 pairs of preliminary Antiepidemic sterilizings of warp of boulder crusher carries out the pulverizing of preceding road, obtain the building waste aggregate that granularity is not more than 80mm, will pulverize the building waste aggregate that obtains through preceding road by material conveyor two 7-2 again and deliver to intermediate crusher 4.Carry out adsorption removal by being installed in the irony foreign material that contained in the 8 pairs of building waste aggregates of deironing apparatus on material conveyor two 7-2 in the course of conveying.
In addition, in preceding road crushing process, the mud dirt and the light weight sundries that are produced when pulverizing by the light weight sundries scavenge unit carry out adsorption removal.Described light weight sundries scavenge unit is the knot screen 5 that gathers dust.
In conjunction with Fig. 2, the described knot screen 5 that gathers dust is the suction-type knot screen that gathers dust, and it comprises that the bottom has the cylindric tank body 5-2 of slag notch 5-3, is sleeved on the helical form screen pack 5-1 at tank body 5-2 inner chamber middle part and the blower fan 5-4 that tank body 5-2 inner chamber is evacuated to negative pressure.Be connected by air pipe line 5-5 between described blower fan 5-4 and the tank body 5-2, described tank body 5-2 bottom is provided with the input channel 5-6 that the dust impurity in the material to be processed is sucked into tank body 5-2 inner chamber, and described tank body 5-2 goes up correspondence and is provided with installation one and the installing port two that supplies air pipe line 5-5 and input channel 5-6 to install.In the present embodiment, the input channel 5-6 of the described knot screen 5 that gathers dust joins with intermediate crusher 4 and screening plant 11 respectively.
In the present embodiment, described helical form screen pack 5-1 is positioned at input channel 5-6 top, and the installing port of installing for input channel 5-6 two is arranged on the lower sides of tank body 5-2.Described installation one for air pipe line 5-5 installation is arranged on the top of tank body 5-2.Described tank body 5-2 is that top and the bottom are coniform and laterally zygomorphic tank body.
203, reground grain is broken: pulverizing the building waste aggregates that obtain through preceding road by 4 pairs of intermediate crushers, to carry out reground grain broken, will pulverize the building waste aggregate that obtains through preceding road by material conveyor three 7-3 again and deliver to screening plant 11.
In the broken process of reground grain, pulverize mud dirt and the light weight sundries that the building waste aggregate produced and carry out adsorption removal by promptly gather dust 5 pairs of knot screens of the light weight sundries scavenge unit described in the step 202.
204, sieve classification: will be fine aggregate, middle aggregate, coarse aggregate and defective aggregate level Four aggregate through the broken building waste aggregate screening that obtains of reground grain by screening plant 11, described fine aggregate is the building waste aggregate that granularity is not more than 5mm, aggregate is that granularity is the building waste aggregate of 5~20mm in described, described coarse aggregate is that granularity is the building waste aggregate of 20~40mm, and described defective aggregate is the building waste aggregate of granularity greater than 40mm.Described screening plant 11 is the screening plant of design standard grating, is specially vibratory sieve.
After screening plant 11 screening, the defective aggregate that screening is obtained is recycled to intermediate crusher 4 by feed back conveyer 9 and carries out second-time breakage.Simultaneously, the fine aggregate that screening is obtained by material conveyor four 7-4 and material conveyor six 7-6 and coarse aggregate is delivered to finished product bin one 10-1 respectively and finished product bin three 10-3 storage is stand-by, and deliver to water washing device 6 by the middle aggregate that material conveyor five 7-5 obtain screening and wash that to deliver to finished product bin two 10-2 storage again after the removal of impurities stand-by.
Wherein, fine aggregate and the middle aggregate of being stored among finished product bin one 10-1 and finished product bin two 10-2 is the concrete wall raw material that utilizes building waste prepared.When described treating material behaviour work point is sorted out next reinforced concrete or fired brick time-like, the fine aggregate of being stored among finished product bin one 10-1 is reinforced concrete fine aggregate or fired brick class fine aggregate, and the middle aggregate of being stored among finished product bin two 10-2 is an aggregate in aggregate or the fired brick class in the reinforced concrete.When described treating material during for the described pending building waste that sorts, fine aggregate of being stored among finished product bin one 10-1 and finished product bin two 10-2 and middle aggregate be respectively mix fine aggregate and mix in aggregate.
In sum, the preparation process of utilizing building waste to prepare the concrete wall raw material in step 2 is: at first in batcher 1 to the processing of tentatively preventing epidemic of pending building waste; To deliver to boulder crusher 3 through the building waste that preliminary epidemic prevention is handled by material conveyor one 7-1 again and carry out the pulverizing of preceding road; Afterwards, the building waste aggregate that will obtain after the preceding roads of boulder crusher 3 are pulverized by material conveyor two 7-2 is delivered to intermediate crusher 4 to carry out reground grain broken; To deliver to screening plant 11 by material conveyor three 7-3 through the broken building waste aggregate that obtains of intermediate crusher 4 reground grains again and sieve, concrete screening is fine aggregate, middle aggregate, coarse aggregate and defective aggregate level Four aggregate; Then, will be after screening the fine aggregate that obtain and coarse aggregate delivers to finished product bin one 10-1 respectively by material conveyor four 7-4 and material conveyor six 7-6 and finished product bin three 10-3 store stand-by, will be after the middle aggregate that obtain is delivered to water washing device 6 by material conveyor 7 to wash removal of impurities and secondary sterilization after the screening deliver to finished product bin two 10-2 by material conveyor five 7-5 again and store stand-byly, the defective aggregate that will obtain after screening is delivered to intermediate crusher 4 by feed back conveyer 9 and is carried out second-time breakage simultaneously.In the present embodiment, described material conveyor one 7-1, material conveyor two 7-2, material conveyor three 7-3, material conveyor four 7-4, material conveyor five 7-5 and material conveyor six 7-6 are belt conveyor.
In simple terms, in the step 2 with pending building waste successively after preliminary epidemic prevention treating apparatus, boulder crusher 3, intermediate crusher 4 and screening plant 11 screenings, with defective aggregate turn back to once more intermediate crusher 4 carry out once more broken, so circulation; And the aggregate that will meet particle diameter changes standard compliant aggregate into and is transported to finished product bin respectively after passing through operations such as washing, secondary sterilization.
Carry out in the broken process of reground grain at 4 pairs of building waste aggregates that after boulder crusher 3 preceding roads are pulverized, obtain of intermediate crusher, and 11 pairs of screening plants carry out in the screening process through the broken building waste aggregate that obtains of intermediate crusher 4 reground grains, by the knot screen 5 that gathers dust dust and foreign material in the processed building waste aggregate are removed respectively, in the actual fabrication process, according to the specifically dustproof requirement of production line, measures such as spray, washing can all be adopted, with effective reduction dust pollution in each production process; In addition, also can correspondingly in each operation section such as feed, fragmentation and sieve classification, adopt the knot screen 5 that gathers dust to eliminate airborne dust.
Deliver in the process of intermediate crusher 4 by the building waste aggregate that material conveyor two 7-2 will obtain after boulder crusher 3 preceding roads are pulverized, carry out adsorption removal by being installed in the irony foreign material that contained in the 8 pairs of processed building waste aggregates of deironing apparatus on 4 material conveyors 7 of boulder crusher 3 and intermediate crusher.When washing removal of impurities by 6 pairs of middle aggregates that after screening, obtain of water washing device, mainly be to utilize gravity principle, the earth and the foreign material such as timber, foam that are contained in the processed building waste aggregate are removed, can be improved the quality of regenerated building garbage aggregate greatly.
Step 3, utilize concrete wall raw material prepared in the step 2 to produce concrete wall, the concrete wall of being produced is made by described concrete wall raw material and cement, flyash, haydite, fine sand and six kinds of materials of insulation material and the mass percent of described six kinds of materials is 5~15%: 25~30%: 15~20%: 5~10%: 30~35%: 0~5%, described concrete wall raw material is fine aggregate and the middle aggregate of being stored among finished product bin one 10-1 described in the step 204 and finished product bin two 10-2, and the production process of described concrete wall is as follows:
301, material weighing: carry out weighing respectively to producing six kinds of required materials of concrete wall.Specifically, the demand of cement, flyash, haydite, fine sand and five kinds of admixtures of insulation material adjusts accordingly according to the quantity of prepared concrete wall raw material in the step 2.In the present embodiment, described insulation material is a perlite.
302, material preliminary treatment: to the middle aggregate of being stored among haydite in load weighted described six kinds of materials in the step 301 and finished product bin two 10-2 processing of flooding respectively, until the suction state that reaches capacity.
In addition, be noted that: except that cement, flyash, haydite, fine sand and perlite all need guarantee that granularity separately is that particle diameter all is no more than 5mm through screening.
Need should be mentioned that: when carrying out preparation in the step 1 herein, if the reinforced concrete in the pending building waste and two kinds of waste materials of fired brick class are sorted out, and after in step 2, two kinds of waste materials being handled respectively, the fine aggregate of being stored among finished product bin one 10-1 is reinforced concrete fine aggregate or fired brick class fine aggregate, and the middle aggregate of being stored among finished product bin two 10-2 is an aggregate in aggregate or the fired brick class in the reinforced concrete.That is to say, utilize the prepared fine aggregate that comes out of two kinds of waste materials of reinforced concrete and fired brick class also to separate with middle aggregate, like this, the centering aggregate floods when handling and stirs when specifically preparing burden in the batching step in this step, and then the humidity of the saturation degree of material and mix is the then relatively good grasp of moisture content separately.
Otherwise, if described treating material is not sorted in the step 1, then fine aggregate of being stored among finished product bin one 10-1 and finished product bin two 10-2 and middle aggregate are respectively and mix aggregate in fine aggregate and the mixing, then flooding in this step then needs when handling to carry out actual judgement according to the proportion of two kinds of waste materials being measured in the step 1, need adopt microwave sounding equipment in real time the moisture in the material to be detected simultaneously.Equally, when specifically preparing burden in stirring batching step, the humidity of mix is that moisture content is also poorly held, and needs to adopt microwave sounding equipment in real time the moisture in the material to be detected.
303, stir batching, it stirs blending process and may further comprise the steps:
3031,, obtain compound one after putting into mixer mixing stirring together with the haydite and the middle aggregate of the suction state that reaches capacity described in load weighted flyash and the step 302 in the step 301.
3032, with behind the one mixing stirring of the compound described in the step 3031,0.5~2min, after load weighted fine sand, fine aggregate and insulation material in the step 301 put into described compound one together and proceed to stir, obtain compound two behind the moisture stable in described mixer.
In the present embodiment, the mixing mixing time of described compound one is 1min, is about to compound and puts into load weighted fine sand, fine aggregate and insulation material after mixing mixing time 1min.
3033, in the compound described in the step 3,032 two, add and proceed behind the load weighted cement to stir in the step 301 to obtain compound three, progressively in described compound three, add water in the whipping process after reaching required humidity value, obtain compound four.In the present embodiment, the humidity of described compound four is that moisture content is 10%~20%.
In the practice, in order to guarantee finishing smoothly of concrete wall production extrusion process, mixing plant provided, and to mix and stir material be that the moisture content of compound four must guarantee 15%~16%.At last, be that compound is transported to extruding workshop section with the material that mixes and stirs that is obtained.
304, concrete wall moulding: utilizing the concrete wall make-up machine, is concrete wall with compound four machine-shapings that obtained in the step 3033.In the present embodiment, described concrete wall make-up machine is that spiral is forced extrusion process for being extruded into pattern concrete wall make-up machine and forming method.
At present, used concrete wall make-up machine has a large amount in variety, climb formula with having, build formation type and be extruded into pattern, the most suitable employing is to be extruded into pattern concrete wall make-up machine, adopts to be extruded into the quality that pattern concrete wall moulding function control the concrete wall of regenerating more exactly; In addition, the wallboard moulding way of selecting for use in this technology is that spiral is forced fashion of extrusion, and wherein every screw rod can provide about 3 tons pressure.
305, concrete wall maintenance: utilize 50 ± 10 ℃ saturated vapor that the concrete wall of institute's machine-shaping in the step 304 is carried out precuring, obtain the finished product concrete wall.In the present embodiment, the temperature of described saturated vapor is 50 ℃.
After the concrete wall machine-shaping, in order to control the drying shrinkage value of wallboard, the saturated vapor that concrete wall after the moulding is put into 50 ℃ carries out precuring, then can reach higher overall target, not only can reduce sheet material stress concentrates, accelerate the carrying out of concrete hydration reaction, and can shorten curing cycle and production cycle greatly.
The above; it only is preferred embodiment of the present invention; be not that the present invention is imposed any restrictions, everyly any simple modification that above embodiment did, change and equivalent structure changed, all still belong in the protection domain of technical solution of the present invention according to the technology of the present invention essence.

Claims (10)

1.一种建筑垃圾再生砼墙体板材的工艺,其特征在于该工艺包括以下步骤:1. A process for building waste recycled concrete wall panels, characterized in that the process comprises the following steps: 步骤一、准备工作:对主要由钢筋砼和烧结砖类组成的待处理建筑垃圾进行人工分拣,即分别将待处理建筑垃圾中的钢筋砼和烧结砖类分拣出来待用;或者不进行人工分拣,但制作砼墙板前,需对待处理建筑垃圾中钢筋砼和烧结砖类的比重分别进行测定并记录;Step 1. Preparatory work: manually sort the construction waste to be processed, which is mainly composed of reinforced concrete and fired bricks, that is, sort out the reinforced concrete and fired bricks in the construction waste to be processed for use; or not Manual sorting, but before making concrete wall panels, the specific gravity of reinforced concrete and fired bricks in the construction waste to be treated needs to be measured and recorded respectively; 步骤二、利用建筑垃圾制备砼墙板原料,其制备过程包括以下步骤:Step 2, using construction waste to prepare concrete wallboard raw materials, the preparation process includes the following steps: 201、初步防疫消毒:对待处理物料进行初步防疫消毒且所用消毒液为广普类抗菌性消毒液,再通过物料输送机一(7-1)将所述待处理物料送至粗碎机(3);所述待处理物料为人工分拣出来的钢筋砼或烧结砖类,或者未进行分拣的所述待处理建筑垃圾;201. Preliminary epidemic prevention and disinfection: carry out preliminary epidemic prevention and disinfection of the materials to be treated, and the disinfectant used is a broad-spectrum antibacterial disinfectant, and then send the materials to be treated to the coarse crusher (3) through the material conveyor one (7-1) ); the material to be processed is manually sorted reinforced concrete or fired bricks, or the construction waste to be processed that has not been sorted; 202、前道粉碎:通过粗碎机(3)对经初步防疫消毒的待处理物料进行前道粉碎,得到粒度不大于80mm的建筑垃圾骨料,再通过物料输送机二(7-2)将经前道粉碎得到的建筑垃圾骨料送至中碎机(4),输送过程中通过安装在物料输送机二(7-2)上的除铁装置(8)对建筑垃圾骨料中所含有的铁质杂物进行吸附清除;202. Front-end crushing: the pre-stage crushing of the materials to be treated that have undergone preliminary epidemic prevention and disinfection is carried out through the coarse crusher (3) to obtain construction waste aggregates with a particle size not greater than 80mm, which are then conveyed through the material conveyor 2 (7-2) The construction waste aggregate obtained by the previous crushing is sent to the secondary crusher (4), and the iron removal device (8) installed on the material conveyor 2 (7-2) is used to remove the iron contained in the construction waste aggregate during the conveying process. The iron impurities are removed by adsorption; 203、二道粉碎:通过中碎机(4)对经前道粉碎得到的建筑垃圾骨料进行二道粉碎,再通过物料输送机三(7-3)将经前道粉碎得到的建筑垃圾骨料送至筛分设备(11);203. Secondary crushing: The secondary crushing machine (4) is used to perform secondary crushing on the construction waste aggregate obtained through the previous crushing, and then the construction waste aggregate obtained through the previous crushing is crushed through the material conveyor three (7-3). Material is sent to screening equipment (11); 204、筛分分级:通过筛分设备(11)将经二道粉碎得到的建筑垃圾骨料筛分为细骨料、中骨料、粗骨料和不合格骨料四级骨料,所述细骨料为粒度不大于5mm的建筑垃圾骨料,所述中骨料为粒度为5~20mm的建筑垃圾骨料,所述粗骨料为粒度为20~40mm的建筑垃圾骨料,所述不合格骨料为粒度大于40mm的建筑垃圾骨料;将筛分得到的不合格骨料通过回料输送机(9)回送至中碎机(4)进行二次破碎;204. Screening and classification: the construction waste aggregate obtained through secondary crushing is screened into four grades of fine aggregate, medium aggregate, coarse aggregate and unqualified aggregate through the screening equipment (11). The fine aggregate is construction waste aggregate with a particle size not greater than 5 mm, the medium aggregate is construction waste aggregate with a particle size of 5 to 20 mm, and the coarse aggregate is construction waste aggregate with a particle size of 20 to 40 mm. The unqualified aggregate is construction waste aggregate with a particle size greater than 40mm; the unqualified aggregate obtained by screening is sent back to the secondary crusher (4) through the return conveyor (9) for secondary crushing; 同时,通过物料输送机四(7-4)和物料输送机六(7-6)将筛分得到的细骨料和粗骨料分别送至成品料仓一(10-1)和成品料仓三(10-3)存储待用,且通过物料输送机五(7-5)将筛分得到的中骨料送至水洗装置(6)进行水洗除杂后再送至成品料仓二(10-2)存储待用;At the same time, the fine aggregate and coarse aggregate obtained by screening are sent to finished product silo one (10-1) and finished product silo respectively through material conveyor four (7-4) and material conveyor six (7-6). Three (10-3) are stored for use, and the medium aggregate obtained by screening is sent to the water washing device (6) through the material conveyor five (7-5) to wash and remove impurities, and then sent to the finished product bin two (10- 2) store for use; 其中,成品料仓一(10-1)和成品料仓二(10-2)中所存储的细骨料和中骨料即为利用建筑垃圾所制备的砼墙板原料;Wherein, the fine aggregate and the medium aggregate stored in the finished product silo one (10-1) and the finished product silo two (10-2) are raw materials for concrete wall panels prepared from construction waste; 当所述待处理物料为人工分拣出来的钢筋砼或烧结砖类时,成品料仓一(10-1)中所存储的细骨料为钢筋砼细骨料或烧结砖类细骨料,成品料仓二(10-2)中所存储的中骨料为钢筋砼中骨料或烧结砖类中骨料;When the material to be processed is manually sorted reinforced concrete or fired bricks, the fine aggregate stored in finished product bin one (10-1) is reinforced concrete fine aggregate or fired brick fine aggregate, The medium aggregate stored in the finished product silo two (10-2) is the medium aggregate of reinforced concrete or the medium aggregate of fired bricks; 当所述待处理物料为未进行分拣的所述待处理建筑垃圾时,成品料仓一(10-1)和成品料仓二(10-2)中所存储的细骨料和中骨料分别为混合细骨料和混合中骨料;When the material to be processed is the construction waste to be processed without sorting, the fine aggregate and medium aggregate stored in finished product bin one (10-1) and finished product bin two (10-2) Respectively mixed fine aggregate and mixed medium aggregate; 步骤三、利用步骤二中所制备的砼墙板原料生产砼墙板,所生产的砼墙板由所述砼墙板原料以及水泥、粉煤灰、陶粒、细砂和保温材料六种材料制成且所述六种材料的质量百分比为5~15%∶25~30%∶15~20%∶5~10%∶30~35%∶0~5%,所述砼墙板原料为步骤204中所述的成品料仓一(10-1)和成品料仓二(10-2)中所存储的细骨料和中骨料,所述砼墙板的生产过程如下:Step 3: Utilize the concrete wallboard raw materials prepared in step 2 to produce concrete wallboards. The produced concrete wallboards are composed of the concrete wallboard raw materials and six materials including cement, fly ash, ceramsite, fine sand and thermal insulation materials. Made and the mass percentages of the six kinds of materials are 5-15%: 25-30%: 15-20%: 5-10%: 30-35%: 0-5%, and the concrete wall board raw material is the step For the fine aggregate and medium aggregate stored in finished product silo one (10-1) and finished product silo two (10-2) described in 204, the production process of the concrete wallboard is as follows: 301、材料称量:对生产砼墙板所需的六种材料分别进行称量;301. Material weighing: Weigh the six materials required for the production of concrete wall panels; 302、材料预处理:对步骤301中称量好的所述六种材料中的陶粒以及成品料仓二(10-2)中所存储的中骨料分别进行发水处理,直至达到饱和吸水状态;302. Material pretreatment: the ceramsite in the six kinds of materials weighed in step 301 and the medium aggregate stored in the finished product silo 2 (10-2) are subjected to water treatment respectively until reaching the state of saturated water absorption ; 303、搅拌配料,其搅拌配料过程包括以下步骤:303. Mixing ingredients, the mixing ingredients process includes the following steps: 3031、将步骤301中称量好的粉煤灰和步骤302中所述的达到饱和吸水状态的陶粒和中骨料,一起放入搅拌机进行混合搅拌后得到混合料一;3031. Put the fly ash weighed in step 301 and the ceramsite and medium aggregate that have reached the saturated water absorption state in step 302 together into a mixer for mixing to obtain a mixture one; 3032、将步骤3031中所述的混合料一混合搅拌0.5~2min后,将步骤301中称量好的细砂、细骨料和保温材料一起放入所述混合料一中继续进行搅拌后,直至所述搅拌机内的湿度稳定后得到混合料二;3032. After mixing and stirring the mixture one described in step 3031 for 0.5-2 minutes, put the fine sand, fine aggregate and thermal insulation material weighed in step 301 together into the mixture one and continue stirring, Mixture 2 is obtained until the humidity in the mixer is stable; 3033、向步骤3032中所述的混合料二中加入步骤301中称量好的水泥后继续进行搅拌得到混合料三,搅拌过程中逐步向所述混合料三中加水直至达到所需的湿度值后,得到混合料四;3033. Add the cement weighed in step 301 to the mixed material 2 described in step 3032, and then continue stirring to obtain the mixed material 3. During the stirring process, gradually add water to the mixed material 3 until the required humidity value is reached Afterwards, obtain compound four; 304、砼墙板成型:利用砼墙板成型机,将步骤3033中所获得的混合料四加工成型为砼墙板;304. Concrete wallboard forming: using a concrete wallboard molding machine, process and form the mixture obtained in step 3033 into concrete wallboards; 305、砼墙板养护:利用50±10℃的饱和蒸汽对步骤304中所加工成型的砼墙板进行预养,得到成品砼墙板。305. Concrete wall panel curing: pre-cure the concrete wall panel processed and formed in step 304 with saturated steam at 50±10° C. to obtain a finished concrete wall panel. 2.按照权利要求1所述的建筑垃圾再生砼墙体板材的工艺,其特征在于:步骤202中所述的前道粉碎过程中,通过轻质杂物清除装置对粉碎时所产生的泥尘和轻质杂物进行吸附清除。2. The process for recycling concrete wall panels from construction waste according to claim 1, characterized in that: in the preceding crushing process described in step 202, the mud dust generated during crushing is removed by a light debris removal device and light impurities for adsorption removal. 3.按照权利要求2所述的建筑垃圾再生砼墙体板材的工艺,其特征在于:步骤203中所述的二道粉碎过程中,通过步骤202中所述的轻质杂物清除装置对粉碎建筑垃圾骨料所产生的泥尘和轻质杂物进行吸附清除。3. According to the process of construction waste recycling concrete wall panels according to claim 2, it is characterized in that: in the second crushing process described in step 203, the light debris removal device described in step 202 is used for crushing The mud dust and light sundries produced by construction waste aggregates are removed by adsorption. 4.按照权利要求1或2所述的建筑垃圾再生砼墙体板材的工艺,其特征在于:步骤304中所述的砼墙板成型机为挤出成型式砼墙板成型机且成型方法为螺旋强制挤压成型方法。4. The process for recycling concrete wall panels from construction waste according to claim 1 or 2, characterized in that: the concrete wall panel molding machine described in step 304 is an extrusion molding concrete wall panel molding machine and the forming method is Spiral forced extrusion molding method. 5.按照权利要求1或2所述的建筑垃圾再生砼墙体板材的工艺,其特征在于:步骤204中所述的水洗装置(6)中加有对筛分得到的中骨料进行二次消毒的广普类抗菌性消毒液。5. The process for regenerating concrete wall panels from construction waste according to claim 1 or 2, characterized in that: the water washing device (6) described in step 204 is equipped with the medium aggregate obtained by screening for secondary Disinfected general class antibacterial disinfectant. 6.按照权利要求2所述的建筑垃圾再生砼墙体板材的工艺,其特征在于:所述轻质杂物清除装置为收尘除杂装置(5);6. The process for recycling concrete wall panels from construction waste according to claim 2, characterized in that: the light debris removal device is a dust collection and impurity removal device (5); 所述收尘除杂装置(5)包括底部带有出渣口(5-3)的圆柱状罐体(5-2)、套装在罐体(5-2)内腔中部的螺旋状过滤网(5-1)以及将罐体(5-2)内腔抽至负压的风机(5-4),所述风机(5-4)与罐体(5-2)的之间通过空气管路(5-5)进行连接,所述罐体(5-2)下部设置有将被处理物料中的灰尘杂质吸入至罐体(5-2)内腔的输入管道(5-6),所述罐体(5-2)上对应设置有供空气管路(5-5)和输入管道(5-6)安装的安装一和安装口二。The dust collection and impurity removal device (5) includes a cylindrical tank (5-2) with a slag outlet (5-3) at the bottom, a spiral filter set in the middle of the inner cavity of the tank (5-2) (5-1) and the blower fan (5-4) that draws the inner chamber of the tank body (5-2) to negative pressure, and the air pipe is passed between the blower fan (5-4) and the tank body (5-2). (5-5) to connect, the lower part of the tank body (5-2) is provided with an input pipe (5-6) that sucks the dust and impurities in the material to be processed into the inner cavity of the tank body (5-2), so The tank body (5-2) is correspondingly provided with an installation one and an installation port two for the air supply pipeline (5-5) and the input pipeline (5-6) to be installed. 7.按照权利要求1或2所述的建筑垃圾再生砼墙体板材的工艺,其特征在于:步骤3033中所述混合料四的湿度即含水率为10%~20%。7. The process for recycling concrete wall panels from construction waste according to claim 1 or 2, characterized in that the humidity of the mixture 4 in step 3033, that is, the water content, is 10% to 20%. 8.按照权利要求1或2所述的建筑垃圾再生砼墙体板材的工艺,其特征在于:步骤三所述陶粒的粒度不大于5mm,所述保温材料为珍珠岩。8. The process for recycling concrete wall panels from construction waste according to claim 1 or 2, characterized in that: the particle size of the ceramsite in step 3 is not greater than 5mm, and the heat preservation material is perlite. 9.按照权利要求1或2所述的建筑垃圾再生砼墙体板材的工艺,其特征在于:步骤201中所述的待处理物料通过给料机(1)进行供给,并且通过安装在给料机(1)上的喷淋消毒装置(2)对所述待处理物料进行初步防疫消毒。9. According to the process of claim 1 or 2, the construction waste regenerated concrete wall plate is characterized in that: the material to be processed described in step 201 is supplied by the feeder (1), and is installed on the feeder The spray disinfection device (2) on the machine (1) performs preliminary epidemic prevention and disinfection on the materials to be treated. 10.按照权利要求1或2所述的建筑垃圾再生砼墙体板材的工艺,其特征在于:步骤3032中所述混合料一的混合搅拌时间为1min,步骤305中所述饱和蒸汽的温度为50℃。10. According to the process of claim 1 or 2, the construction waste regenerated concrete wall plate is characterized in that: the mixing time of the mixture one described in the step 3032 is 1min, and the temperature of the saturated steam described in the step 305 is 50°C.
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