Planer-type milling machine with hot knife line mills and scrapes spiral iron fillings and prevent device that splashes
Technical Field
The invention relates to a planer type milling machine with a hot knife pattern milling and scraping spiral scrap iron anti-splashing device, belonging to the field of milling machines.
Background
The planer type milling machine is important equipment for processing large steel blocks into building sections or mold shell frames, cutting with various knife patterns matched with different depths is arranged on a cutter base of a milling cutter, the planer type milling machine is one of advanced equipment for high-precision machining, processing of steel workpieces is very delicate and efficient, and the defects of the prior art, which are public and need to be optimized, are as follows:
because milling cutter pressure boost cutting iron plate, the friction intensification heat altered shape is must between two hard pieces, thereby cut the iron plate corner that intensification was softened, reach the effect of milling machine processing work piece, but the heat altered shape also can make iron wire winding sword line face after the cutting of tool bit end when the rotary cutting, cause the effect of centrifugal force spiral departure iron fillings, and the iron fillings that lose the thermal friction splash, the texture cooling sclerosis, can lead to scraping colored table surface, influence the steady that the iron plate was put in later stage, horizontal slope inclined off-the-shelf when causing next iron plate to cut, thereby scrapped the extravagant cost of material piece, it also can injure the staff and cause the potential safety hazard to splash far away, the protection to spiral silk strip iron fillings is not enough.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a planomiller with a hot-cutter-pattern milling and scraping spiral scrap iron anti-splashing device, which aims to solve the problems that because a milling cutter is used for pressurizing and cutting an iron block, friction heating thermal deformation between two hard blocks is necessary, so that the corner of the iron block softened by heating is cut off, the effect of processing a workpiece by the milling machine is achieved, but the thermal deformation can cause the iron wire cut at the cutter edge end to wind the cutter pattern surface during rotary cutting, so that the centrifugal force spirally flies out of the scrap iron, the scrap iron losing thermal friction splashes, the texture is cooled and hardened, the patterned working table surface is scraped, the stable iron block placement in the later period is influenced, the next iron block is horizontally inclined and deviated during cutting, the cost of the material block is wasted, the safety hazard of workers is also injured when the scrap iron is far away, and the protection on the spiral strip scrap.
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a longmen milling machine with spiral iron fillings prevent device that splashes is scraped to hot sword line milling, its structure includes: the device comprises a supporting upright post, a gantry beam block, a motor front end cover, a milling cutter convex rod, an observation baffle, a spacer alloy disc seat and a base, wherein the bottom end of the milling cutter convex rod is movably connected with the top surface of the spacer alloy disc seat, the spacer alloy disc seat is inserted and embedded in the middle of the base, the top end of the milling cutter convex rod is inserted and embedded below the bottom of the motor front end cover, the motor front end cover is mechanically connected with the gantry beam block through a chain belt, the supporting upright post is provided with two parts which are respectively inserted and embedded at the left and right lower corners of the gantry beam block, the observation baffle is provided with two parts which are respectively tightly attached to the left and right upper corners of the base, the supporting upright post is arranged at the rear side of the observation baffle, the spacer alloy disc seat is provided with a butt clamp block groove, a main shaft column, a magnet dislocation column, a spacer disc, a working table plate, a transmission table plate, a linkage bracket and a bearing ring, the, the butt-abutting clamping block groove is installed inside the transmission rack groove, the bearing ring is mechanically connected with the magnet dislocation columns through the linkage bracket, the spacer discs are tightly attached to the top surface of the working table plate, the bearing ring is mechanically connected with the main shaft column, the working table plate is nested on the top of the transmission rack groove, the four magnet dislocation columns are arranged and are respectively inserted and embedded into two right-angle cross opposite side ends of the top surface of the spacer discs, the transmission rack groove is inserted and embedded into the middle of the base, and the milling cutter convex rod is movably connected with the spacer discs.
In order to optimize the technical scheme, the method further comprises the following steps:
as a further improvement of the invention, the spindle post comprises a shaft post cylinder, a gear disc and an inner shaft rod, wherein the shaft post cylinder vertically penetrates through the inside of the gear disc, the inner shaft rod is inserted and embedded under the bottom of the shaft post cylinder, and the shaft centers of the shaft post cylinder, the gear disc and the inner shaft rod are collinear.
As a further improvement of the invention, the magnet dislocation column consists of an eccentric sliding pad, a magnet column and a rotating shaft rod, the rotating shaft rod is mechanically connected with the magnet column through the eccentric sliding pad, and the eccentric sliding pad and the rotating shaft rod are tightly attached to form a whole.
As a further improvement of the invention, the eccentric sliding pad consists of a rubber cushion block, a sponge partition plate, a silica gel cover, arc top convex blocks and pressure-bearing grooves, wherein the rubber cushion block is tightly attached to the sponge partition plate, the silica gel cover is nested on the front side of the sponge partition plate, the two arc top convex blocks are respectively arranged on the upper side and the lower side of the pressure-bearing grooves, and the pressure-bearing grooves are nested on the front side of the sponge partition plate.
As a further improvement of the invention, the magnet column consists of a magnet cover cap and a thick magnet ring, the magnet cover cap is arranged on the top of the thick magnet ring, and the magnet cover cap and the thick magnet ring are in clearance fit.
As a further improvement of the invention, the linkage bracket consists of a spherical self-rotation seat, a connecting rod and a horizontal strip plate, wherein the spherical self-rotation seat is mechanically connected with the horizontal strip plate through the connecting rod, and the right end of the connecting rod is buckled with the left end of the horizontal strip plate.
As a further improvement of the invention, the spherical self-rotation seat consists of a short groove barrel disc, a funnel inclined column groove, a spherical iron core block and a lining disc, wherein the short groove barrel disc and the lining disc are respectively nested at the upper side and the lower side of the funnel inclined column groove, the spherical iron core block and the funnel inclined column groove are in interference fit, and the spherical iron core block is arranged inside the funnel inclined column groove.
As a further improvement of the funnel inclined column groove, the funnel inclined column groove is of an asymmetric structure with a wide left side and a narrow right side, and the right side of the funnel inclined column groove is of an inclined column groove structure with an included angle of thirty degrees. The heavy type traction shaft has the advantages that a driven effect during heavy type traction rotation is formed, high-low-position rotation is also driven, and rotation matching shaft rotation efficiency is achieved while the rotation is surrounded.
As a further improvement of the invention, the abutting clamp block groove is of a disc groove structure provided with a left and right aligning spring push plate, so that the pressing and decelerating of the central shaft in the disc groove can obtain the pressing effect of an electric control trigger spring, the rotation of the adaptive inner wheel disc can obtain maintenance type slow friction standing, and the operation of the shaft loss caused by emergency stop can be avoided.
As a further improvement of the invention, the arc top convex block is of a fan-shaped arc cushion block structure with an upper convex part and a lower concave part, the left tip and the right tip of the fan-shaped arc block are thin, the middle convex end is thick and stable, the rolling and the fitting of a wheel shaft are facilitated, and the speed-up transmission effect of the sliding, the weight bias and the dislocation rotation of the magnetic ring is assisted by the lower inner sliding groove.
As a further improvement of the invention, the pressure-bearing groove is of a hemispherical inner groove structure which is pressed and embedded by a left arc plate and a right arc plate, an inner chute is formed to rotate along with the track of displacement, the rotation of the magnetic ring has regularity of angular speed, and the friction coefficient can be pressed, attached and matched to control, so that the situation of vertical deviation and collision is prevented.
Advantageous effects
The invention relates to a planomiller with a hot knife pattern milling and scraping spiral iron chip anti-splashing device, wherein a worker computer regulates and controls an embedded wire of a supporting upright post to transmit an electric signal to a main board of a planomill beam block, then controls a motor front end cover to call a convex rod of a milling cutter to work, at the moment, an iron block placed on a spacer disk of a spacer alloy disk seat is cut by the milling cutter, after a calling program is systematically and automatically worked, the worker can observe deviation conditions and processing effects at one side of an observation baffle and a base, during the period, a top clamping block groove is loosened to reduce the speed and clamp, an inner shaft rod of a main shaft column drives a shaft column cylinder to rotate, so that a gear disk is meshed to push a working platform plate to be horizontally stable, a cross bar plate of a linkage bracket is dragged by a friction bearing ring at the bottom of the inner shaft rod to form a large disk body winding effect, then the connecting rod pushes, let short groove barrel dish and lining dish press to paste funnel batter post groove and also rotate by oneself round the revolution of separating the pad dish simultaneously, thereby pull the pivot pole rotation of magnet dislocation post, make the rubber cushion and the shrink of sponge baffle of eccentric sliding pad, cross rotation about under the magnet hood through the thick magnetic ring of arc top lug in the silica gel cover and pressure-bearing groove friction magnet post, it adsorbs the effect to form the iron fillings rotation that prevents splashing that magnetic pole opposite polarities repel, also let magnetic field interact form half ball cover appeal, reach the high efficiency of the transmission frame inslot traction linkage, also improve equipment performance and the differentiation protection of impurity, let impurity obtain the effect of concentrated absorption clearance after the heat altered shape, ensure the accuracy of processing work piece angle modulation.
The invention has the following advantages after operation:
the milling cutter convex rod is matched with the spacer alloy disc seat, the spacer disc is arranged on the working table plate according to the magnetism absorption of iron, an alloy metal molecular bond is compressed tightly, the hardness is high, rubbing is prevented, magnet dislocation columns are inserted into four opposite angles of a main shaft column to form hemispherical wrapping of a spiral magnetic field, iron scrap strips cut by a cutter on a milling machine can fly out and be adsorbed on the magnet dislocation columns, the whole spacer disc is rotated and matched with the magnet dislocation columns to rotate, a compass effect of roller type combination movement is formed, the angle adjusting, pulling and cutting angular speed of the milling cutter convex rod is facilitated, the angle fine adjustment is formed on a coordinate system to improve the machining precision of a workpiece, workers can take out the dislocated magnet columns to remove the iron scrap strips in the later period, magnetic field control is formed in the iron scrap sputtering range, then the disc seat angle adjusting does not interfere with the operation of the milling machine, and the performance of the whole equipment is improved.
Drawings
Other features, objects, and advantages of the present invention will become more apparent from the following detailed description of the embodiments of the invention when taken in conjunction with the accompanying drawings, in which:
FIG. 1 is a schematic structural diagram of a planer type milling machine with a hot-knife-line milling spiral iron chip anti-splashing device.
FIG. 2 is a schematic cross-sectional view of the spacer alloy disk seat of the present invention.
FIG. 3 is a schematic cross-sectional view of the spindle post, the magnet offset post and the linkage bracket of the present invention in working condition.
FIG. 4 is a schematic view of the working states of the spindle post, the magnet offset post and the linkage bracket of the present invention.
Fig. 5 is a perspective view of the magnet post according to the present invention.
FIG. 6 is a detailed perspective view of the eccentric slide pad of the present invention.
Fig. 7 is a perspective view of the spherical self-rotation base of the present invention in a working state.
Description of reference numerals: support column-1, gantry beam block-2, motor front end cover-3, milling cutter convex rod-4, observation baffle-5, spacer alloy disk seat-6, base-7, opposite top clamping block groove-61, main shaft column-62, magnet dislocation column-63, spacer disk-64, workbench plate-65, transmission rack groove-66, linkage bracket-67, bearing ring-68, shaft column cylinder-621, gear disk-622, inner shaft rod-623, eccentric sliding pad-631, magnet column-632, rotating shaft rod-633, rubber-cushion block 6311, sponge partition-magnetic ring-12, silica gel cover-6313, arc top convex block-6314, pressure bearing groove-6315, magnet cover cap-6321, thickness-6322, spherical self-rotation seat-671, Link-672, horizontal bar-673, short groove cylinder-6711, funnel inclined column groove-6712, spherical iron core block-6713, and lining disc-6714.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Referring to fig. 1 to 7, the present invention provides a gantry milling machine with a hot-milling spiral iron chip splash-proof device, which comprises: the device comprises supporting upright posts 1, a gantry beam block 2, a motor front end cover 3, a milling cutter convex rod 4, an observation baffle plate 5, a spacer alloy disc seat 6 and a base 7, wherein the bottom end of the milling cutter convex rod 4 is movably connected with the top surface of the spacer alloy disc seat 6, the spacer alloy disc seat 6 is inserted and embedded in the middle of the base 7, the top end of the milling cutter convex rod 4 is inserted and embedded under the bottom of the motor front end cover 3, the motor front end cover 3 is mechanically connected with the gantry beam block 2 through a chain belt, the supporting upright posts 1 are provided with two parts and are respectively inserted and embedded in the left and right lower corners of the gantry beam block 2, the observation baffle plate 5 is provided with two parts and is respectively tightly attached to the left and right upper corners of the base 7, the supporting upright posts 1 are arranged on the rear side of the observation baffle plate 5, the spacer alloy disc seat 6 is provided with a jacking clamp block groove 61, a main shaft column 62, a magnet dislocation column 63, a spacer disc 64, a working table plate, The jacking clamp groove 61 is movably connected with the main shaft column 62, the jacking clamp groove 61 is installed inside the transmission rack groove 66, the bearing ring 68 is mechanically connected with the magnet dislocation column 63 through the linkage bracket 67, the spacer disc 64 is tightly attached to the top surface of the working table plate 65, the bearing ring 68 is mechanically connected with the main shaft column 62, the working table plate 65 is nested on the top of the transmission rack groove 66, the magnet dislocation column 63 is provided with four and respectively inserted and embedded on two right-angle crossed opposite ends of the top surface of the spacer disc 64, the transmission rack groove 66 is inserted and embedded on the middle part of the base 7, the milling cutter convex rod 4 is movably connected with the spacer disc 64, the jacking clamp groove 61 is a disc groove structure provided with left and right alignment spring push plates, so that the pressing and pasting speed reduction of a central shaft in the disc groove can obtain the effect of electrically controlled trigger spring pressing and pressing, the rotation of the adaptive inner wheel disc can obtain slow friction and standing, avoid the operation of scram loss axle spare.
Referring to fig. 3-4, the spindle post 62 is composed of a post cylinder 621, a gear disc 622, and an inner shaft 623, the shaft cylinder 621 vertically penetrates through the inside of the gear disc 622, the inner shaft 623 is inserted and embedded under the bottom of the shaft cylinder 621, the axes of the shaft column cylinder 621, the gear disc 622 and the inner shaft lever 623 are collinear, the magnet dislocation column 63 consists of an eccentric slide pad 631, a magnet column 632 and a rotating shaft lever 633, the rotating shaft rod 633 is mechanically connected with the magnet post 632 through an eccentric sliding pad 631, the eccentric sliding pad 631 is tightly attached with the rotating shaft rod 633 into a whole, the linkage bracket 67 is composed of a spherical self-rotation seat 671, a connecting rod 672 and a cross strip plate 673, the spherical self-rotation seat 671 is mechanically connected with the horizontal strip plate 673 through a connecting rod 672, the right end of the connecting rod 672 is buckled with the left end of the horizontal strip plate 673, the transverse bar plate 673 is rotationally drawn by the rotation of the inner shaft lever 623 to rotate and wind the magnet column 632, so that the large disc body forms the effect of rotationally adjusting the object supporting angle and preventing iron filings from sputtering by internal rotation magnetic attraction.
Referring to fig. 6, the eccentric sliding pad 631 consists of a rubber pad 6311, a sponge partition 6312, a silica gel cover 6313, arc top protrusions 6314, and pressure-bearing grooves 6315, the rubber pad 6311 and the sponge partition 6312 are tightly attached together, the silica gel cover 6313 is nested on the front side of the sponge partition 6312, the arc top protrusions 6314 are two and are respectively disposed on the upper and lower sides of the pressure-bearing grooves 6315, the pressure-bearing grooves 6315 are nested on the front side of the sponge partition 6312, the arc top protrusions 6314 are in a fan-shaped concave arc pad structure, the left and right tips of the fan shape are thin, the middle protrusion is thick and stable, the wheel axle is convenient to roll and bond, the lower inner sliding groove assists the speed increasing transmission effect of the magnetic ring sliding and rotating in a staggered manner, the pressure-bearing grooves 6315 are in a hemispherical inner groove structure, which is pressed and is pressed by the left and right arc plates, an inner chute potential rotating displacement trajectory is formed, and the rotation of the magnetic ring has regularity of, the friction coefficient can be pressed and matched for control, the condition of vertical deviation collision is prevented, the thick magnetic ring 6322 is pressed and embedded into the pressure-bearing groove 6315 through the supporting pad of the arc top bump 6314, a limiting operation for keeping the angular speed friction coefficient constant is formed, and the centrifugal force of the rotary motion is in a controllable range.
Referring to fig. 5, the magnet post 632 is composed of a magnet cover cap 6321 and a thick magnet ring 6322, the magnet cover cap 6321 is disposed on the top of the thick magnet ring 6322, the magnet cover cap 6321 and the thick magnet ring 6322 are in clearance fit, the top of the magnet cover cap 6321 is positioned, and then the two thick magnet rings 6322 under the magnet cover cap are rotated and displaced in a left-right crossing manner to form opposite-magnetic-repulsion interaction of magnets during winding and magnetic-attraction, so that iron strips can be adsorbed in layers up and down without being concentrated and accumulated, and the magnetic post is prevented from being jammed and paralyzed.
Referring to fig. 7, the spherical self-rotation base 671 includes a short barrel tray 6711, a funnel inclined column tray 6712, a spherical iron core block 6713, and an lining tray 6714, the short barrel tray 6711 and the lining tray 6714 are respectively nested on the upper and lower sides of the funnel inclined column tray 6712, the spherical iron core block 6713 and the funnel inclined column tray 6712 are in interference fit, the spherical iron core block 6713 is installed inside the funnel inclined column tray 6712, the funnel inclined column tray 6712 is an asymmetric structure with a wide left side and a narrow right side, and the right side of the funnel inclined column tray 6712 has an inclined column tray structure with an included angle of thirty degrees. The two-gear angle-adjusting mechanism has the advantages that a driven effect during heavy traction rotation is formed, high-low rotation is also driven, rotation matching shaft movement efficiency is achieved while rotation is achieved, the funnel inclined column groove 6712 and the spherical iron core block 6713 are pressed against the connecting rod 672 to rotate and draw, the compass rotation double-gear angle-adjusting movement effect of outer disk rotation and inner spherical friction rotation is achieved.
The working process is as follows: an operator controls an embedded lead of the supporting upright post 1 to transmit an electric signal to a main board of a gantry beam block 2 by a computer, then controls a motor front end cover 3 to call a milling cutter convex rod 4 to work, at the moment, an iron block placed on a spacer disk 64 of a spacer alloy disk seat 6 is cut by a milling cutter, after calling a program for systematic automatic work, the operator can observe deviation conditions and process effects on one side of an observation baffle 5 and a base 7, and release deceleration clamping on a top clamp groove 61 during the process, so that an inner shaft rod 623 of a main shaft column 62 drives a shaft column cylinder 621 to rotate, a gear disk 622 is meshed with and pushes a working platen 65 to be horizontally stable, a horizontal strip plate 673 of a linkage bracket 67 is pulled by a friction bearing ring 68 at the bottom of the inner shaft rod 623 to drag a traction connecting rod 672, thereby forming a large disk winding effect, then the connecting rod 672 pushes, a spherical iron block 6713 of a spherical self-rotating seat 671 forms a slip 671, and the short-groove cylinder disk 6711 and a lining disk 6714 are automatically pressed to be attached to a sloping, thereby the rotating shaft pole 633 of the traction magnet dislocation post 63 rotates, so that the rubber cushion block 6311 and the sponge partition board 6312 of the eccentric sliding pad 631 contract, the thick magnetic ring 6322 of the friction magnet post 632 rotates left and right in a cross manner under the magnet cover cap 6321 through the arc top bump 6314 and the pressure-bearing groove 6315 in the silica gel cover 6313, the splashing iron scrap autorotation adsorption effect with opposite magnetic poles repelling each other is formed, the magnetic field interaction is also made into the semispherical cover attraction force, the high efficiency of traction linkage in the transmission frame groove 66 is achieved, the equipment performance and the distinguishing protection of impurities are also improved, the impurities are enabled to obtain the concentrated adsorption cleaning effect after thermal deformation, and the precision of angle adjustment of the processed workpiece is ensured.
The invention achieves the aim of matching the milling cutter convex rod 4 with the spacer alloy disc seat 6 by mutually combining the components, arranging the spacer disc 64 on the working table plate 65 according to the magnetism absorption of iron, leading the alloy metal molecular bond to be compressed tightly and have high hardness and scratch resistance, inserting the magnet dislocation column 63 in the four opposite angles of the main shaft column 62 to form a hemispherical package of a spiral magnetic field, leading the iron filings cut by a cutter on a milling machine to fly out and be adsorbed on the magnet dislocation column 63, leading the whole spacer disc 64 to rotate and match the magnet dislocation column 63 to rotate, forming a compass effect of roller type composition movement, facilitating the angle adjustment of the milling cutter convex rod 4, pulling and cutting angle speed, forming on a coordinate system to improve the processing precision of a workpiece by matching with the feeding linear speed, leading a worker to take out the magnet dislocation column 63 to clear the iron filings, forming magnetic field control in the iron filings sputtering range, then the disc seat angle modulation does not interfere the milling machine work, the whole equipment performance is promoted, thereby solving the problems that because the milling cutter boosts to cut the iron blocks, the friction heating thermal deformation between two hard blocks is necessary, thereby cutting the iron block corner softened by heating, achieving the effect of processing the workpiece by the milling machine, but the thermal deformation can also cause the iron wire cut by the cutter head end to wind the cutter thread surface when in rotary cutting, causing the effect of centrifugal force to spirally fly out of the iron blocks, and the iron blocks losing thermal friction splash, cooling and hardening the texture, causing the scratching of the working table surface, influencing the stability of later-stage iron block placement, causing the horizontal inclined cutter when the next iron block is cut, thereby scrapping the cost of the material blocks, causing potential safety hazards when the workers are injured even if the iron blocks splash is too far away, and not enough protecting the spiral wire strip.
The specific embodiments described herein are merely illustrative of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the scope of the invention or exceeding the scope of the claims appended hereto.