CN109876998A - The high-accuracy glue stations of two-component - Google Patents

The high-accuracy glue stations of two-component Download PDF

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Publication number
CN109876998A
CN109876998A CN201910166235.0A CN201910166235A CN109876998A CN 109876998 A CN109876998 A CN 109876998A CN 201910166235 A CN201910166235 A CN 201910166235A CN 109876998 A CN109876998 A CN 109876998A
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China
Prior art keywords
glue
agitating shaft
runner
flow channel
component
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CN201910166235.0A
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CN109876998B (en
Inventor
卫冬生
范众
张翠红
孙聚川
王智滨
王龙
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711th Research Institute of CSIC
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711th Research Institute of CSIC
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Priority to CN201910166235.0A priority Critical patent/CN109876998B/en
Priority claimed from CN201910166235.0A external-priority patent/CN109876998B/en
Publication of CN109876998A publication Critical patent/CN109876998A/en
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Abstract

Present invention discloses a kind of high-accuracy glue stationss of two-component, including the first glue tank, second glue tank, set is mixed, agitating shaft and motor, set is mixed and is internally provided with runner, agitating shaft is provided in runner, agitating shaft is connected with motor drive, motor, which is located at, is mixed set top, runner is also connected with the first glue tank and the second glue tank respectively, agitating shaft includes the first agitating shaft and the second agitating shaft, the upper and lower ends of first agitating shaft are separately connected motor and the second agitating shaft, the diameter of first agitating shaft is greater than the diameter of the second agitating shaft, and first agitating shaft the length for being shorter in length than the second agitating shaft.By the first agitating shaft of setting and the second agitating shaft, accurately Quick uniform mixing glue mixing and flow efficiency can be improved respectively from the glue of the first glue tank and the second glue tank.

Description

The high-accuracy glue stations of two-component
Technical field
The invention belongs to two-component spot gluing equipment technical field more particularly to a kind of high-accuracy glue stationss of two-component.
Background technique
Two-component spot gluing equipment, which refers to, is individually stored two different glue, when in use, by two kinds of glue It is bonded after mixing to scale.It is commonly used for automatic switch valve module, pneumatic certainty ratio compression bar or servo horse Flow and flow passage interception are controlled up to control extruding screw, the mixing point plastic pin of two component is carried out using standard static mixing tube Head is mounted on XYZ three-axis robot platform.Wherein the up and down motion of Z axis control servo motor control dispensing needle head, syringe needle exist It is moved on X-Y plane, a face is filled by tree lace.It needs to program tree lace track with bis- shaft platform of X-Y, be applied to complete glue surface The application of cloth.
But existing two-component spot gluing equipment has the problem that
(1) structure is complicated, and runner easily blocks.After glue curing causes runner to block, dispensing needle head ability is needed replacing It uses, brings big inconvenience to using, and cause the increase of use cost.
(2) mixing efficiency is low.Certain type heat dissipation aluminum alloy casing needs 200 seconds Various Complex shape glue surfaces for completing 12 positions Dispensing and coating.
(3) flow resistance is big, and flow velocity is slow.The flow channel length for being automatically switched valve module and static mixing tube is 400mm left The right side causes flow resistance and becomes larger, and flow velocity is slack-off.
The chemistry of (4) two kinds of glue changes with physical characteristic.Such as extruding screw is controlled with servo motor to control stream Amount and flow passage interception, the chemistry and physical characteristic that extruding screw has extrusion effect that can change two kinds of glue.
Summary of the invention
To solve the above-mentioned problems, the present invention provides it is a kind of effectively promoted glue mixing efficiency, maintenance easy to clean and The high-accuracy glue stations of two-component at low cost.
A kind of high-accuracy glue stations of two-component, including the first glue tank, the second glue tank, mixing set, agitating shaft and electricity Machine, the mixing set are internally provided with runner, the agitating shaft, the agitating shaft and the electricity are provided in the runner Machine transmission connection, the motor are located at the mixing and cover top, the runner also respectively with the first glue tank and described Second glue tank is connected;
The agitating shaft includes the first agitating shaft and the second agitating shaft, and the upper and lower ends of first agitating shaft are separately connected The motor and second agitating shaft, the diameter of first agitating shaft are greater than the diameter of second agitating shaft, and described The length for being shorter in length than second agitating shaft of first agitating shaft.
Further, blade, the gradient of the blade are respectively arranged on first agitating shaft and second agitating shaft It is 5 °~20 °, and the shape of the first agitating shaft blade is greater than the shape of the second agitating shaft blade.
Further, the runner includes first runner, second flow channel, third flow channel and the 4th runner, the first runner It is connected respectively with the two sides of the third flow channel with the second flow channel, and the first runner and second flow channel difference Positioned at the third flow channel upper position, the lower part of the third flow channel is connected with the 4th runner, wherein described first Glue tank is connected with the first runner, and the second glue tank is connected with the second flow channel, and first agitating shaft is located at Inside the third flow channel, second agitating shaft is located inside the 4th runner.
Further, the third flow channel, the 4th runner, first agitating shaft and second agitating shaft are same respectively Axis setting.
It further, further include the first connector, the second connector, the first check valve and second one-way valve, described first connects It connects device to be arranged between the first glue tank and the first runner, second connector is arranged in the second glue tank and institute It states between second flow channel, first check valve is arranged inside first connector, and the second one-way valve is arranged in institute It states inside the second connection.
Further, third check valve is provided between the 4th runner and the needle head out.
Further, further include the first glue amount adjuster and the second glue amount adjuster, the first glue amount adjuster with it is described Set is mixed to be cooperatively connected, and can be moved along the first runner axis direction, to adjust under first connector The size of portion's opening, and then the discharge rate of the first glue tank glue is adjusted, the second glue amount adjuster is stirred with described mix It mixes set to be cooperatively connected, and can be moved along the second flow channel axis direction, to adjust the second connector lower openings Size, and then adjust the discharge rate of the second glue tank glue.
Further, the motor is connected with the agitating shaft by gear drive.
It further, further include that needle head, the needle head out connect the lower part that set is mixed, and the plastic emitting out Syringe needle is connected with the runner.
It further, further include frictioning coating head, the frictioning coating head connects the lower part that set is mixed, and described Frictioning coating head is connected with the runner.
Due to using above-mentioned technology, the invention has the following advantages that
The present invention can accurately Quick uniform be mixed respectively from first by the first agitating shaft of setting and the second agitating shaft The glue of glue tank and the second glue tank improves glue mixing and flow efficiency.Runner is of a straight line type, and runner is short, and utilizes air pressure Control, greatly improves the flow efficiency of mixed glue.Runner and agitating shaft can be cleaned manually or automatically, increase use Efficiency.By setting the first glue amount adjuster and the second glue amount adjuster, going out for the first glue tank and the second glue tank glue is adjusted Glue amount, and then adjust the proportional quantity respectively from the first glue tank and the second glue tank glue.
The present invention is further illustrated with reference to the accompanying drawings and embodiments.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the high-accuracy glue stations of two-component of the present invention;
Fig. 2 is the schematic diagram of runner of the present invention.
In figure: 110 body racks, 120 bodies, 210 first glue tanks, 220 second glue tanks, 230 adjustment air pressure air pumps, 300 Be mixed set, 310 runners, 311 first runners, 312 second flow channels, 313 third flow channels, 314 the 4th runners, 400 agitating shafts, 410 first agitating shafts, 420 second agitating shafts, 510 motors, 520 gears, 530 shafts, 600 go out needle head, 710 first connections Device, 720 second connectors, 810 first check valves, 811 first ball sealers, 812 first springs, 820 second one-way valves, 821 Two ball sealers, 822 second springs, 830 third check valves, 831 third ball sealers, 832 third springs, 910 first glue amounts are adjusted Device, 920 second glue amount adjusters.
Specific embodiment
As shown in Figure 1, the high-accuracy glue stations of two-component is suitable for middle low viscosity glue application, including body rack 110, the first glue tank 210, the second glue tank 220, mixing set 300, agitating shaft 400 and motor 510, the first glue tank 210, second Glue tank 220, mixing set 300 and motor 510 are separately mounted on body rack 110, and set 300 is mixed and is internally provided with Runner 310 is provided with agitating shaft 400 in runner 310, and agitating shaft 400 and motor 510 are sequentially connected, and motor 510 is located at mixing and stirs 300 tops of set are mixed, i.e. motor 510 is located at 400 top of agitating shaft, and the top that set 300 is mixed is additionally provided with the first glue tank 210 With the second glue tank 220, the first glue tank 210 and the second glue tank 220 are connected with runner 310 respectively.In use, the first glue tank 210 It is flow in runner 310 respectively with the glue in the second glue tank 220, mixing is stirred by agitating shaft 400.
In the present embodiment, the high-accuracy glue stations of the two-component further includes needle head 600 out, and needle head 600 connects out The lower part that set 300 is mixed is connect, and needle head 600 is connected with runner 310 out, i.e., mixed glue is by going out needle head 600 carry out dispensing.This goes out the dispensing that needle head 600 is applicable in line style or complicated shape glue surface.
In other embodiments, the high-accuracy glue stations of the two-component further includes frictioning coating head, and frictioning coating head connects The lower part that set 300 is mixed is connect, and frictioning coating head is connected with runner 310, i.e., mixed glue is coated with by frictioning Head carries out dispensing.The frictioning coating head is applicable in the gluing of large area or simple shape glue surface.
The top of first glue tank 210 and the second glue tank 220 is crimped with adjustment air pressure air pump 230 respectively, is connected to positive and negative air-pressure, To adjust the first glue tank 210 and 220 air pressure inside of the second glue tank.In the present embodiment, the first glue tank 210 and the second glue tank 220 The glue tank of respectively 300ML.
First glue tank 210 and the second glue tank 220 are provided by proportioning valve stablizes air pressure, guarantees the stabilization of flow and proportion,
Vacuum generator provides negative pressure resorption function, guarantees that disconnected glue is completely stablized, no drop glue leak adhesive.
Agitating shaft 400 includes the first agitating shaft 410 and the second agitating shaft 420, and the upper and lower ends of the first agitating shaft 410 are distinguished Connect motor 510 and the second agitating shaft 420, it should be noted that the first glue tank 210 and the glue of the second glue tank 220 outflow are first Mixing is stirred by the first agitating shaft 410, then mixing is stirred by the second agitating shaft 420.
It is respectively arranged with blade on first agitating shaft 410 and the second agitating shaft 420, to stir glue.The gradient of blade is 5 °~20 °, preferably 15 ° when rotating agitating shaft 400, have downward push function, mixed glue are enable to accelerate Outflow.In addition, the shape design of blade has certain flow control function.
As shown in Fig. 2, runner 310 includes first runner 311, second flow channel 312, third flow channel 313 and the 4th runner 314, first runner 311 and second flow channel 312 are connected with the two sides of third flow channel 313 respectively, and first runner 311 and second Runner 312 is located at 313 upper position of third flow channel, and the lower part of third flow channel 313 is connected with the 4th runner 314, wherein First glue tank 210 is connected with first runner 311, and the second glue tank 220 is connected with second flow channel 312, the first agitating shaft 410 Inside third flow channel 313, the second agitating shaft 420 is located inside the 4th runner 314.In this way, the glue in the first glue tank 210 passes through It is flow in third flow channel 313 by first runner 311, while the glue in the second glue tank 220 flow to third via second flow channel 312 In runner 313, this is respectively from the glue of the first glue tank 210 and the second glue tank 220 by the first agitating shaft in third flow channel 313 410 are stirred mixing, and mixed glue is flow in the 4th runner 314, and carry out being again stirring for mixing by the second agitating shaft 420 It closes, effectively promotion fusion efficiencies.
Third flow channel 313 and the coaxial arrangement of the 4th runner 314, in this way, glue flows from above to below, effective promotion glue Mobility.It is highly preferred that third flow channel 313, the 4th runner 314, the first stirring sheet 410, the second stirring sheet 420 and needle head out 600 coaxial arrangements, further promote the mobility of glue.
The diameter of first agitating shaft 410 is greater than the diameter of the second agitating shaft 420, and the blade on the first agitating shaft 410 is big Blade on the second agitating shaft 420, while the length for being shorter in length than the second agitating shaft 420 of the first agitating shaft 410.That is third The diameter of runner 313 is greater than the diameter of the 4th runner 314, and the length for being shorter in length than the 4th runner 314 of third flow channel 313. Since the length of third flow channel 313 is shorter, and the blade of the first agitating shaft 410 is larger, therefore glue is in third flow channel 313 Flowing block makes glue downwards and center is gathered, ensure that the stirring of glue is abundant.Since the length of the 4th runner 314 is long, And second agitating shaft 420 blade it is smaller, make glue the 4th runner 314 flow slowly, guarantee glue uniformly mix.
The length that third flow channel 313 is added with the 4th runner 314 is 1/5th of existing equipment flow channel length, preferably Ground, the length that third flow channel 313 is added with the 4th runner 314 are 50mm, and flow resistance is made to become smaller, and accelerate flow velocity.
313 lower part of third flow channel is tapered, and cross section successively becomes smaller from top to bottom, enables glue downwards and center is leaned on Hold together, to flow to the 4th runner 314, improves flow efficiency.4th runner, 314 lower part is also tapered, and cross section is from top to bottom Successively become smaller, enable glue can downwards and center draw close, to flow to out needle head 600, improve flow efficiency.
As depicted in figs. 1 and 2, first runner 311 and second flow channel 312 are perpendicular with third flow channel 313 respectively, preferably Ground, first runner 311 and second flow channel 312 are arranged respectively along the axisymmetrical of third flow channel 313.
First glue tank 210 and the second glue tank 220 are arranged along the axisymmetrical of third flow channel 313, and motor 510 is located at first Among glue tank 210 and the second glue tank 220.
As shown in Fig. 2, the high-accuracy glue stations of two-component further include the first connector 710, the second connector 720, First check valve 810 and second one-way valve 820, the first connector 710 are arranged between the first glue tank 210 and first runner 311, That is the glue in the first glue tank 210 is flow in first runner 311 by the first connector 710.The setting of second connector 720 is the Between two glue tanks 220 and second flow channel 312, i.e. glue in the second glue tank 220 flow to second flow channel by the second connector 720 In 312.By the first connector 710 of setting and the second connector 720, simplify and shorten runner design.First check valve 810 It is arranged inside the first connector 710, the setting of second one-way valve 820 is inside the second connection 720, by the way that the first check valve is arranged 810 and second one-way valve 820, prevent glue from flowing back, and prevent that leak adhesive occurs when replacement glue tank, in order to encapsulating and quickly more Change glue tank.With reference to Fig. 2, the first check valve 810 includes the first ball sealer 811 and the first spring 812, second one-way valve 820 include Second ball sealer 821 and second spring 822.
As shown in Fig. 2, being provided with third check valve 830 between the 4th runner 314 and out needle head 600, it effectively prevent glue Water reflux, wherein third check valve 830 includes third ball sealer 831 and third spring 832.
As shown in Fig. 2, the high-accuracy glue stations of two-component further includes the first glue amount adjuster 910 and the second glue amount tune Save device 920, it should be noted that 710 lower openings of the first connector are connected with first runner 311, under the second connector 720 Portion's opening is connected with second flow channel 312, wherein the first glue amount adjuster 910 is cooperatively connected with set 300 is mixed, and energy It is enough to be moved along 311 axis direction of first runner, to adjust the size of 710 lower openings of the first connector, and then adjust first The discharge rate of 210 glue of glue tank.Second glue amount adjuster 920 is cooperatively connected with set 300 is mixed, and can be along second 312 axis direction of road is mobile, to adjust the size of 720 lower openings of the second connector, and then adjusts 220 glue of the second glue tank Discharge rate.By the first glue amount adjuster 910 of setting and the second glue amount adjuster 920, high-accuracy adjustment is respectively from first The proportional quantity of 220 glue of glue tank 210 and the second glue tank.
First glue amount adjuster 910 and the second glue amount adjuster 920 are threadedly coupled with mixing set 300 respectively, are passed through The first glue amount adjuster 910 and the second glue amount adjuster 920 are rotated to adjust the first glue tank 210 and 220 glue of the second glue tank Discharge rate.
First glue amount adjuster 910 and the second glue amount adjuster 920 may respectively be screw.
Set 300 is mixed and body rack 110 is to be detachably connected, in order to the first agitating shaft 410 and the second stirring Axis 420 is dismantled, and the first agitating shaft 410 and the second agitating shaft 420 are cleaned and be maintained, that is, realizes Manual-cleaning.In addition to Using Manual-cleaning mode, can also clean automatically, specifically: glue tank can filling cleaning agent, using automatic cleaning procedure, with cleaning Runner and agitating shaft 400 are cleaned in agent, are dried up again with pressure-air later.
As shown in Figure 1, the high-accuracy glue stations of two-component further includes gear 520 and shaft 530, motor 510 it is defeated Shaft and gear 520 engage.The center of gear 520 is connected with shaft 530, and shaft 530 is connected with agitating shaft 400.Motor 510 Band moving gear 520 rotates, and gear 520 drives agitating shaft 400 to rotate.Motor 510 can be stepper motor, i.e. turn of agitating shaft 400 Speed is adjustable.
With reference to Fig. 1, the outside of gear 520 and shaft 530 is socketed with body 120.On body 120 and mixing set 300 Portion is corresponding, and is provided with sealing ring between body 120 and mixing set 300, has completely cut off air, ensure that glue after mixing Bubble-free generates.
The high-accuracy glue stations of two-component further includes controller, automatically controls proportioning valve and provides and stablize air pressure, guarantees The proportions constant of 220 flow of first glue tank 210 and the second glue tank, and 400 revolving speed of agitating shaft is automatically controlled, guarantee that mixing is equal It is even.Proportioning valve air pressure is automatically controlled, by glue amount adjust automatically air pressure more than glue tank, guarantees output glue amount stabilization.Controller can be with mark Quasi- robot platform and the communication of producing line host computer, integrate entire automatic intelligent coating system.
Also there is warning function, such as glue tank has glue amount low liquid level, once the glue in glue tank is lower than low liquid level, then mentions Show replacement glue tank.
The high-accuracy glue stations of two-component further includes touch screen, is adjusted for parameter, day-to-day operation and maintenance It uses.
When point glue equipment is installed, its bracket 110 need to be only mounted on to the Z axis of robot platform, pass through robot control System can be realized automatically to be moved up and down., will be after dispensing product can be placed on platform fixture when dispensing, robot system control applies Glue track and program are, it can be achieved that online automation dispensing operation.
To sum up, the present apparatus can mating intelligent robot system, for complicated or simple shape quick gluing, for example, certain Type heat dissipation aluminum alloy casing only needs the dispensing and coating of 60~100 seconds Various Complex shape insteps for completing 12 positions.Using Modularized design, according to the characteristic of glue and assembly technology requirement, different functional modules can be changed quickly, for example, out needle head or The glue amount adjuster selection of glue amount is adjusted with the selection of frictioning coating head, or realization, to realize optimum performance and efficiency.This dress Setting has the function of big flow, quickly mixes, can be improved glue mixing coating efficiency, and can the online automation of simple realization Solution.Use environment is simplified, the customization of glue mixed proportion is constant, realizes automatic or manual cleaning, is not easy with runner It blocks, is high-accuracy, easy to maintenance, purchasing the advantages such as low with maintenance cost.
Embodiment described above is merely to illustrate technical idea and feature of the invention, in the art its object is to make Technical staff can understand the content of the present invention and implement it accordingly, cannot only be adopted with the present embodiment to limit patent of the invention It is with range, i.e., all according to same changes or modifications made by disclosed spirit, it still falls in the scope of the patents of the invention.

Claims (10)

1. a kind of high-accuracy glue stations of two-component, which is characterized in that including the first glue tank, the second glue tank, mixing set, stir Axis and motor are mixed, the mixing set is internally provided with runner, the agitating shaft, the agitating shaft are provided in the runner Connected with the motor drive, the motor be located at the mixing set top, the runner also respectively with first glue Tank is connected with the second glue tank;
The agitating shaft includes the first agitating shaft and the second agitating shaft, and the upper and lower ends of first agitating shaft are separately connected described Motor and second agitating shaft, the diameter of first agitating shaft are greater than the diameter of second agitating shaft, and described first The length for being shorter in length than second agitating shaft of agitating shaft.
2. the high-accuracy glue stations of two-component as described in claim 1, which is characterized in that first agitating shaft and described Blade is respectively arranged on two agitating shafts, the gradient of the blade is 5 °~20 °, and the shape of the first agitating shaft blade Shape is greater than the shape of the second agitating shaft blade.
3. the high-accuracy glue stations of two-component as described in claim 1, which is characterized in that the runner include first runner, Second flow channel, third flow channel and the 4th runner, the first runner and the second flow channel respectively with the third flow channel two Side is connected, and the first runner and the second flow channel are located at the third flow channel upper position, the third stream The lower part in road is connected with the 4th runner, wherein the first glue tank is connected with the first runner, second glue Tank is connected with the second flow channel, and first agitating shaft is located inside the third flow channel, and second agitating shaft is located at Inside 4th runner.
4. the high-accuracy glue stations of two-component as claimed in claim 3, which is characterized in that the third flow channel, the described 4th Runner, first agitating shaft and second agitating shaft are coaxially disposed respectively.
5. the high-accuracy glue stations of two-component as claimed in claim 3, which is characterized in that further include the first connector, second Connector, the first check valve and second one-way valve, first connector are arranged in the first glue tank and the first runner Between, second connector is arranged between the second glue tank and the second flow channel, and the first check valve setting exists Inside first connector, the second one-way valve setting is inside second connection.
6. the high-accuracy glue stations of two-component as claimed in claim 3, which is characterized in that the 4th runner and the plastic emitting Third check valve is provided between syringe needle.
7. the high-accuracy glue stations of two-component as claimed in claim 3, which is characterized in that further include the first glue amount adjuster and Second glue amount adjuster, the first glue amount adjuster and mixing set are cooperatively connected, and can be along described first Runner axis direction is mobile, to adjust the size of the first connector lower openings, and then adjusts the first glue tank glue Discharge rate, the second glue amount adjuster and mixings set mating connection and can be along the second flow channel axis Line direction is mobile, to adjust the size of the second connector lower openings, and then adjusts the discharge of the second glue tank glue Amount.
8. the high-accuracy glue stations of two-component as described in claim 1, which is characterized in that the motor and the agitating shaft are logical Cross gear drive connection.
9. the high-accuracy glue stations of two-component as described in claim 1, which is characterized in that further include needle head out, it is described go out Needle head connects the lower part that set is mixed, and the needle head out is connected with the runner.
10. the high-accuracy glue stations of two-component as described in claim 1, which is characterized in that it further include frictioning coating head, it is described Frictioning coating head connects the lower part that set is mixed, and the frictioning coating head is connected with the runner.
CN201910166235.0A 2019-03-06 Double-component high-precision gluing device Active CN109876998B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910166235.0A CN109876998B (en) 2019-03-06 Double-component high-precision gluing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910166235.0A CN109876998B (en) 2019-03-06 Double-component high-precision gluing device

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Publication Number Publication Date
CN109876998A true CN109876998A (en) 2019-06-14
CN109876998B CN109876998B (en) 2024-06-21

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CN110860432A (en) * 2019-11-27 2020-03-06 珠海市润星泰电器有限公司 Automatic mixing point system of proportioning
CN111097673A (en) * 2019-12-26 2020-05-05 贵阳万江航空机电有限公司 Mixing method of two-component glue solution
CN111992432A (en) * 2020-08-12 2020-11-27 海宁海之利照明有限公司 Light bar dispenser capable of avoiding blocking of glue heads in LED lamp production

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Publication number Priority date Publication date Assignee Title
CN110860432A (en) * 2019-11-27 2020-03-06 珠海市润星泰电器有限公司 Automatic mixing point system of proportioning
CN111097673A (en) * 2019-12-26 2020-05-05 贵阳万江航空机电有限公司 Mixing method of two-component glue solution
CN111992432A (en) * 2020-08-12 2020-11-27 海宁海之利照明有限公司 Light bar dispenser capable of avoiding blocking of glue heads in LED lamp production

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