CN109865636A - The high-precision dot adhesive dispenser distributed using two-component - Google Patents

The high-precision dot adhesive dispenser distributed using two-component Download PDF

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Publication number
CN109865636A
CN109865636A CN201910166265.1A CN201910166265A CN109865636A CN 109865636 A CN109865636 A CN 109865636A CN 201910166265 A CN201910166265 A CN 201910166265A CN 109865636 A CN109865636 A CN 109865636A
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CN
China
Prior art keywords
runner
glue
flow channel
glue tank
stirring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910166265.1A
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Chinese (zh)
Inventor
卫冬生
张翠红
范众
孙聚川
王智滨
王龙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Marine Diesel Engine Research Institute
711th Research Institute of CSIC
Original Assignee
711th Research Institute of CSIC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by 711th Research Institute of CSIC filed Critical 711th Research Institute of CSIC
Priority to CN201910166265.1A priority Critical patent/CN109865636A/en
Publication of CN109865636A publication Critical patent/CN109865636A/en
Pending legal-status Critical Current

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Abstract

Present invention discloses a kind of high-precision dot adhesive dispensers distributed using two-component, including the first glue tank, second glue tank, set is mixed, agitating shaft and motor, set is mixed and is internally provided with runner, agitating shaft is provided in runner, agitating shaft is connected with motor drive, motor, which is located at, is mixed set top, runner is also connected with the first glue tank and the second glue tank respectively, agitating shaft includes stirring kneading block and stirring blade, the upper and lower ends of stirring kneading block are separately connected motor and stirring blade, the diameter for stirring kneading block is greater than the diameter of stirring blade, and stir the length for being shorter in length than stirring blade of kneading block.By setting stirring kneading block and stirring blade, accurately Quick uniform mixing glue mixing and flow efficiency can be improved respectively from the glue of the first glue tank and the second glue tank.

Description

The high-precision dot adhesive dispenser distributed using two-component
Technical field
The invention belongs to two-component spot gluing equipment technical field more particularly to a kind of high-precision dots distributed using two-component Adhesive dispenser.
Background technique
Two-component spot gluing equipment, which refers to, is individually stored two different glue, when in use, by two kinds of glue It is bonded after mixing to scale.It is commonly used for automatic switch valve module, pneumatic certainty ratio compression bar or servo horse Flow and flow passage interception are controlled up to control extruding screw, the mixing point plastic pin of two component is carried out using standard static mixing tube Head is mounted on XYZ three-axis robot platform.Wherein the up and down motion of Z axis control servo motor control dispensing needle head, syringe needle exist It is moved on X-Y plane, a face is filled by tree lace.It needs to program tree lace track with bis- shaft platform of X-Y, be applied to complete glue surface The application of cloth.
But existing two-component spot gluing equipment has the problem that
(1) structure is complicated, and runner easily blocks.After glue curing causes runner to block, dispensing needle head ability is needed replacing It uses, brings big inconvenience to using, and cause the increase of use cost.
(2) mixing efficiency is low.Certain type heat dissipation aluminum alloy casing needs 200 seconds Various Complex shape glue surfaces for completing 12 positions Dispensing and coating.
(3) flow resistance is big, and flow velocity is slow.The flow channel length for being automatically switched valve module and static mixing tube is 400mm left The right side causes flow resistance and becomes larger, and flow velocity is slack-off.
The chemistry of (4) two kinds of glue changes with physical characteristic.Such as extruding screw is controlled with servo motor to control stream Amount and flow passage interception, the chemistry and physical characteristic that extruding screw has extrusion effect that can change two kinds of glue.
Summary of the invention
To solve the above-mentioned problems, the present invention provides it is a kind of effectively promoted glue mixing efficiency, maintenance easy to clean and The high-precision dot adhesive dispenser distributed using two-component at low cost.
It is a kind of using two-component distribute high-precision dot adhesive dispenser, including the first glue tank, the second glue tank, be mixed set, Agitating shaft and motor, the mixing set are internally provided with runner, the agitating shaft, the stirring are provided in the runner Axis is connected with the motor drive, and the motor is located at mixing set top, and the runner is also respectively with described first Glue tank is connected with the second glue tank;
The agitating shaft includes stirring kneading block and stirring blade, and the upper and lower ends of the stirring kneading block are separately connected institute Motor and the stirring blade are stated, the diameter of the stirring kneading block is greater than the diameter of the stirring blade, and the stirring is pinched Close the length for being shorter in length than the stirring blade of block.
Further, the obliquity on the stirring blade is 5 °~20 °.
Further, the runner includes first runner, second flow channel, third flow channel and the 4th runner, the first runner It is connected respectively with the two sides of the third flow channel with the second flow channel, and the first runner and second flow channel difference Positioned at the third flow channel upper position, the lower part of the third flow channel is connected with the 4th runner, wherein described first Glue tank is connected with the first runner, and the second glue tank is connected with the second flow channel, and the stirring kneading block is located at Inside the third flow channel, the stirring blade is located inside the 4th runner.
Further, the third flow channel, the 4th runner, the stirring kneading block and stirring blade difference are coaxial Setting.
Further, the first runner and the second flow channel are perpendicular with the third flow channel respectively, described first-class Road and the second flow channel are arranged respectively along the axisymmetrical of the third flow channel.
Further, further include the first connector, the second connector, the first connector setting in the first glue tank and Between the first runner, the lower part of first connector is the first gum outlet, and the second connector setting is described the Between two glue tanks and the second flow channel, the lower part of second connector is the second gum outlet.
Further, further include the first glue amount adjuster and the second glue amount adjuster, the first glue amount adjuster with it is described Set is mixed to be cooperatively connected, and can be moved along the first runner axis direction, to adjust first gum outlet Size, and then the discharge rate of the first glue tank glue is adjusted, the second glue amount adjuster and mixing set cooperate Connection, and can be moved along the second flow channel axis direction, to adjust the size of second gum outlet, and then adjust institute State the discharge rate of the second glue tank glue.
Further, the motor is connected with the agitating shaft by gear drive.
It further, further include that needle head, the needle head out connect the lower part that set is mixed, and the plastic emitting out Syringe needle is connected with the runner.
It further, further include frictioning coating head, the frictioning coating head connects the lower part that set is mixed, and described Frictioning coating head is connected with the runner.
Due to using above-mentioned technology, the invention has the following advantages that
The present invention can accurately Quick uniform be mixed respectively from the first glue by setting stirring kneading block and stirring blade The glue of tank and the second glue tank improves glue mixing and flow efficiency.Runner is of a straight line type, and runner is short, and utilizes air pressure control System, greatly improves the flow efficiency of mixed glue.Runner and agitating shaft can be cleaned manually or automatically, be increased using effect Rate.By the first glue amount adjuster of setting and the second glue amount adjuster, the plastic emitting of the first glue tank and the second glue tank glue is adjusted Amount, and then adjust the proportional quantity respectively from the first glue tank and the second glue tank glue.
The present invention is further illustrated with reference to the accompanying drawings and embodiments.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the high-precision dot adhesive dispenser of the present invention using two-component distribution;
Fig. 2 is the schematic diagram of runner of the present invention.
In figure: 110 body racks, 120 bodies, 210 first glue tanks, 220 second glue tanks, 230 adjustment air pressure air pumps, 300 Be mixed set, 310 runners, 311 first runners, 312 second flow channels, 313 third flow channels, 314 the 4th runners, 400 agitating shafts, 410 stirring kneading blocks, 420 stirring blades, 510 motors, 520 gears, 530 shafts, 600 go out needle head, 710 first connectors, 711 first gum outlets, 720 second connectors, 721 second gum outlets, 910 first glue amount adjusters, 920 second glue amounts are adjusted Device.
Specific embodiment
As shown in Figure 1, the high-precision dot adhesive dispenser using two-component distribution is suitable for the application of high-viscosity glue, including First glue tank 210, the second glue tank 220, set 300, agitating shaft 400 and motor 510, the first glue tank is mixed in body rack 110 210, the second glue tank 220, mixing set 300 and motor 510 are separately mounted on body rack 110, are mixed in set 300 Portion is provided with runner 310, and agitating shaft 400 is provided in runner 310, and agitating shaft 400 and motor 510 are sequentially connected, and 510, motor 300 tops are covered in being mixed, i.e. motor 510 is located at 400 top of agitating shaft, is mixed and covers 300 top and be additionally provided with the One glue tank 210 and the second glue tank 220, the first glue tank 210 and the second glue tank 220 are connected with runner 310 respectively.In use, the Glue in one glue tank 210 and the second glue tank 220 is flow to respectively in runner 310, is stirred mixing by agitating shaft 400.
In the present embodiment, the high-precision dot adhesive dispenser using two-component distribution further includes needle head 600 out, plastic emitting The lower part of set 300 is mixed in the connection of syringe needle 600, and needle head 600 is connected with runner 310 out, i.e., mixed glue is logical It crosses out needle head 600 and carries out dispensing.This goes out the dispensing that needle head 600 is applicable in line style or complicated shape glue surface.
In other embodiments, the high-precision dot adhesive dispenser using two-component distribution further includes frictioning coating head, is scraped The lower part of set 300 is mixed in the connection of glue coating head, and frictioning coating head is connected with runner 310, i.e., mixed glue is logical It crosses frictioning coating head and carries out dispensing.The frictioning coating head is applicable in the gluing of large area or simple shape glue surface.
The top of first glue tank 210 and the second glue tank 220 is crimped with adjustment air pressure air pump 230 respectively, is connected to positive and negative air-pressure, To adjust the first glue tank 210 and 220 air pressure inside of the second glue tank.In the present embodiment, the first glue tank 210 and the second glue tank 220 The glue tank of respectively 300ML.
First glue tank 210 and the second glue tank 220 are provided by proportioning valve stablizes air pressure, guarantees the stabilization of flow and proportion,
Vacuum generator provides negative pressure resorption function, guarantees that disconnected glue is completely stablized, no drop glue leak adhesive.
Agitating shaft 400 includes stirring kneading block 410 and stirring blade 420, and the upper and lower ends of stirring kneading block 410 connect respectively Connect motor 510 and stirring blade 420, it should be noted that the first glue tank 210 and the glue of the second glue tank 220 outflow are first by stirring It mixes kneading block 410 and is stirred mixing, then mixing is stirred by stirring blade 420.
The gradient of 420 blade of stirring blade is 5 °~20 °, preferably 15 °, when rotating agitating shaft 400, is had downward Push function, enable mixed glue to accelerate to flow out.In addition, there is certain flow to control function for the shape design of blade Energy.
It is worth noting that, the blade on agitating shaft is without extrusion effect, to prevent the metallic particles in high viscosity heat-conducting glue Oxidation stain.
As shown in Fig. 2, runner 310 includes first runner 311, second flow channel 312, third flow channel 313 and the 4th runner 314, first runner 311 and second flow channel 312 are connected with the two sides of third flow channel 313 respectively, and first runner 311 and second Runner 312 is located at 313 upper position of third flow channel, and the lower part of third flow channel 313 is connected with the 4th runner 314, wherein First glue tank 210 is connected with first runner 311, and the second glue tank 220 is connected with second flow channel 312, stirs kneading block 410 Inside third flow channel 313, stirring blade 420 is located inside the 4th runner 314.In this way, glue in the first glue tank 210 via First runner 311 is flow in third flow channel 313, while the glue in the second glue tank 220 flow to third stream via second flow channel 312 In road 313, this is respectively from the glue of the first glue tank 210 and the second glue tank 220 by stirring kneading block in third flow channel 313 410 are stirred mixing, and mixed glue is flow in the 4th runner 314, and carries out being again stirring for mixing by stirring blade 420 It closes, effectively promotion fusion efficiencies.
Third flow channel 313 and the coaxial arrangement of the 4th runner 314, in this way, glue flows from above to below, effective promotion glue Mobility.It is highly preferred that third flow channel 313, the 4th runner 314, the first stirring sheet 410, the second stirring sheet 420 and needle head out 600 coaxial arrangements, further promote the mobility of glue.
The diameter for stirring kneading block 410 is greater than the diameter of stirring blade 420, and the blade on stirring blade 420 is smaller, together When stir kneading block 410 the length for being shorter in length than stirring blade 420.I.e. the diameter of third flow channel 313 is greater than the 4th runner 314 Diameter, and the length for being shorter in length than the 4th runner 314 of third flow channel 313.Since the length of third flow channel 313 is shorter, and It is larger to stir kneading block 410, therefore flowing block of the glue in third flow channel 313, makes glue downwards and center is gathered, protect The stirring for having demonstrate,proved glue is abundant.Since the length of the 4th runner 314 is long, and the blade of stirring blade 420 is smaller, makes glue Four runners 314 flow slowly, guarantee that glue uniformly mixes.
The length that third flow channel 313 is added with the 4th runner 314 is 1/5th of existing equipment flow channel length, preferably Ground, the length that third flow channel 313 is added with the 4th runner 314 are 50mm, and flow resistance is made to become smaller, and accelerate flow velocity.
313 lower part of third flow channel is tapered, and cross section successively becomes smaller from top to bottom, enables glue downwards and center is leaned on Hold together, to flow to the 4th runner 314, improves flow efficiency.4th runner, 314 lower part is also tapered, and cross section is from top to bottom Successively become smaller, enable glue can downwards and center draw close, to flow to out needle head 600, improve flow efficiency.
As depicted in figs. 1 and 2, first runner 311 and second flow channel 312 are perpendicular with third flow channel 313 respectively, preferably Ground, first runner 311 and second flow channel 312 are arranged respectively along the axisymmetrical of third flow channel 313.
First glue tank 210 and the second glue tank 220 are arranged along the axisymmetrical of third flow channel 313, and motor 510 is located at first Among glue tank 210 and the second glue tank 220.
As shown in Fig. 2, the high-precision dot adhesive dispenser using two-component distribution further includes the first connector 710, second The glue between the first glue tank 210 and first runner 311, i.e. in the first glue tank 210 is arranged in connector 720, the first connector 710 Water is flow in first runner 311 by the first connector 710.Second connector 720 is arranged in the second glue tank 220 and second flow channel Between 312, i.e. glue in the second glue tank 220 is flow in second flow channel 312 by the second connector 720.Pass through setting first Connector 710 and the second connector 720 simplify and shorten runner design.
As shown in Fig. 2, the high-precision dot adhesive dispenser using two-component distribution further includes 910 He of the first glue amount adjuster Second glue amount adjuster 920, it should be noted that 710 lower part of the first connector is the first gum outlet 711, and the first gum outlet 711 are connected with first runner 311, and 720 lower part of the second connector is the second gum outlet 721, and the second gum outlet 721 and second Runner 312 is connected, wherein the first glue amount adjuster 910 is cooperatively connected with set 300 is mixed, and can be along first-class 311 axis direction of road is mobile, to adjust the size of the first gum outlet 711, and then adjusts the discharge rate of 210 glue of the first glue tank. Second glue amount adjuster 920 is cooperatively connected with set 300 is mixed, and can move along 312 axis direction of second flow channel, with The size of the second gum outlet 721 is adjusted, and then adjusts the discharge rate of 220 glue of the second glue tank.It is adjusted by the first glue amount of setting Device 910 and the second glue amount adjuster 920, to adjust the proportional quantity respectively from 220 glue of the first glue tank 210 and the second glue tank.
First glue amount adjuster 910 and the second glue amount adjuster 920 are threadedly coupled with mixing set 300 respectively, are passed through The first glue amount adjuster 910 and the second glue amount adjuster 920 are rotated to adjust the first glue tank 210 and 220 glue of the second glue tank Discharge rate.
First glue amount adjuster 910 and the second glue amount adjuster 920 may respectively be screw.
Set 300 is mixed and body rack 110 is to be detachably connected, in order to stir kneading block 410 and stirring blade 420 disassemblies realize Manual-cleaning so that stirring kneading block 410 and stirring blade 420 are cleaned and be maintained.In addition to using Manual-cleaning mode can also clean automatically, specifically: glue tank can filling cleaning agent, it is clear with cleaning agent using automatic cleaning procedure Runner and agitating shaft 400 are washed, is dried up again with pressure-air later.
As shown in Figure 1, the high-precision dot adhesive dispenser using two-component distribution further includes gear 520 and shaft 530, electricity The output shaft and gear 520 of machine 510 engage.The center of gear 520 is connected with shaft 530, and shaft 530 is connected with agitating shaft 400 It connects.Motor 510 is rotated with moving gear 520, and gear 520 drives agitating shaft 400 to rotate.Motor 510 can be stepper motor, that is, stir The revolving speed of axis 400 is adjustable.
With reference to Fig. 1, the outside of gear 520 and shaft 530 is socketed with body 120.On body 120 and mixing set 300 Portion is corresponding, and is provided with sealing ring between body 120 and mixing set 300, has completely cut off air, ensure that glue after mixing Bubble-free generates.
The high-precision dot adhesive dispenser using two-component distribution further includes controller, automatically controls proportioning valve and provides stabilization Air pressure guarantees the proportions constant of the first glue tank 210 and 220 flow of the second glue tank, and automatically controls 400 revolving speed of agitating shaft, protects Card is uniformly mixed.Proportioning valve air pressure is automatically controlled, by glue amount adjust automatically air pressure more than glue tank, guarantees output glue amount stabilization.Control Device can be communicated with standard robotic platform and producing line host computer, integrate entire automatic intelligent coating system.
Also there is warning function, such as glue tank has glue amount low liquid level, once the glue in glue tank is lower than low liquid level, then mentions Show replacement glue tank.
The high-precision dot adhesive dispenser using two-component distribution further includes touch screen, is adjusted for parameter, day-to-day operation It is used with maintenance.
When point glue equipment is installed, its bracket 110 need to be only mounted on to the Z axis of robot platform, pass through robot control System can be realized automatically to be moved up and down., will be after dispensing product can be placed on platform fixture when dispensing, robot system control applies Glue track and program are, it can be achieved that online automation dispensing operation.
To sum up, the present apparatus can mating intelligent robot system, for complicated or simple shape quick gluing, for example, certain Type heat dissipation aluminum alloy casing only needs the dispensing and coating of 60~100 seconds Various Complex shape insteps for completing 12 positions.Using Modularized design, according to the characteristic of glue and assembly technology requirement, different functional modules can be changed quickly, for example, out needle head or Glue amount adjuster selection of glue amount etc. is adjusted with the selection of frictioning coating head, or realization, to realize optimum performance and efficiency.This Device has the function of big flow, quickly mixes, and glue mixing coating efficiency can be improved, and can the online automation of simple realization Solution.Use environment is simplified, the customization of glue mixed proportion is constant, realizes automatic or manual cleaning, has runner It is not easy to plug, high-precision, easy to maintenance, the buying advantages such as low with maintenance cost.
Embodiment described above is merely to illustrate technical idea and feature of the invention, in the art its object is to make Technical staff can understand the content of the present invention and implement it accordingly, cannot only be adopted with the present embodiment to limit patent of the invention It is with range, i.e., all according to same changes or modifications made by disclosed spirit, it still falls in the scope of the patents of the invention.

Claims (10)

1. a kind of high-precision dot adhesive dispenser distributed using two-component, which is characterized in that including the first glue tank, the second glue tank, mix Stirring set, agitating shaft and motor are closed, the mixing set is internally provided with runner, the stirring is provided in the runner Axis, the agitating shaft are connected with the motor drive, and the motor is located at mixing set top, and the runner is also distinguished It is connected with the first glue tank and the second glue tank;
The agitating shaft includes stirring kneading block and stirring blade, and the upper and lower ends of the stirring kneading block are separately connected the electricity The diameter of machine and the stirring blade, the stirring kneading block is greater than the diameter of the stirring blade, and the stirring kneading block The length for being shorter in length than the stirring blade.
2. utilizing the high-precision dot adhesive dispenser of two-component distribution as described in claim 1, which is characterized in that the stirring blade On obliquity be 5 °~20 °.
3. utilizing the high-precision dot adhesive dispenser of two-component distribution as described in claim 1, which is characterized in that the runner includes First runner, second flow channel, third flow channel and the 4th runner, the first runner and the second flow channel respectively with the third The two sides of runner are connected, and the first runner and the second flow channel are located at the third flow channel upper position, institute The lower part for stating third flow channel is connected with the 4th runner, wherein the first glue tank is connected with the first runner, institute It states the second glue tank to be connected with the second flow channel, the stirring kneading block is located inside the third flow channel, the paddle Piece is located inside the 4th runner.
4. utilizing the high-precision dot adhesive dispenser of two-component distribution as claimed in claim 3, which is characterized in that the third stream Road, the 4th runner, the stirring kneading block and the stirring blade are coaxially disposed respectively.
5. utilizing the high-precision dot adhesive dispenser of two-component distribution as claimed in claim 4, which is characterized in that the first runner Perpendicular with the third flow channel respectively with the second flow channel, the first runner and the second flow channel are respectively along described The axisymmetrical of third flow channel is arranged.
6. utilizing the high-precision dot adhesive dispenser of two-component distribution as claimed in claim 3, which is characterized in that further include the first company Device, the second connector are connect, first connector is arranged between the first glue tank and the first runner, and described first connects The lower part for connecing device is the first gum outlet, and second connector is arranged between the second glue tank and the second flow channel, institute The lower part for stating the second connector is the second gum outlet.
7. utilizing the high-precision dot adhesive dispenser of two-component distribution as claimed in claim 6, which is characterized in that further include the first glue Adjuster and the second glue amount adjuster are measured, the first glue amount adjuster and mixing set are cooperatively connected, and being capable of edge The first runner axis direction it is mobile, to adjust the size of first gum outlet, and then adjust the first glue tank glue The discharge rate of water, the second glue amount adjuster and mixing set are cooperatively connected, and can be along the second flow channel Axis direction is mobile, to adjust the size of second gum outlet, and then adjusts the discharge rate of the second glue tank glue.
8. utilizing the high-precision dot adhesive dispenser of two-component distribution as described in claim 1, which is characterized in that the motor and institute Agitating shaft is stated to connect by gear drive.
9. utilizing the high-precision dot adhesive dispenser of two-component distribution as described in claim 1, which is characterized in that further include plastic pin out Head, the needle head out connects the lower part that set is mixed, and the needle head out is connected with the runner.
10. utilizing the high-precision dot adhesive dispenser of two-component distribution as described in claim 1, which is characterized in that further include frictioning Coating head, the frictioning coating head connects the lower part that set is mixed, and the frictioning coating head is connected with the runner It is logical.
CN201910166265.1A 2019-03-06 2019-03-06 The high-precision dot adhesive dispenser distributed using two-component Pending CN109865636A (en)

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Publication number Priority date Publication date Assignee Title
CN112871568A (en) * 2021-01-12 2021-06-01 深圳市诺盛豪自动化有限公司 High-viscosity screw dispensing pump
CN114871060A (en) * 2022-05-19 2022-08-09 成都合达自动化设备有限公司 Dynamic and static mixing glue injection valve
WO2023005980A1 (en) * 2021-07-29 2023-02-02 苏州卓兆点胶股份有限公司 Dispensing system for dual-component glue

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CN114871060B (en) * 2022-05-19 2024-01-12 成都合达自动化设备有限公司 Dynamic and static mixing glue injection valve

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