CN109865865A - A kind of spindle error amendment of numerically-controlled machine tool and detection integrated apparatus - Google Patents
A kind of spindle error amendment of numerically-controlled machine tool and detection integrated apparatus Download PDFInfo
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- CN109865865A CN109865865A CN201910158557.0A CN201910158557A CN109865865A CN 109865865 A CN109865865 A CN 109865865A CN 201910158557 A CN201910158557 A CN 201910158557A CN 109865865 A CN109865865 A CN 109865865A
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Abstract
The invention discloses a kind of amendment of the spindle error of numerically-controlled machine tool and detection integrated apparatus, including workbench, workbench top side is equipped with amendment component, the amendment component bottom end is equipped with slagging-off component, structure of the invention is scientific and reasonable, it is safe and convenient to use, it is provided with amendment component, by correcting room, chuck, the effect of milling cutter fixed block and milling head, convenient for calculating the measurement for answering Milling Process according to the amount of unbalance measured, to accurately remove amount of unbalance, pass through sliding slot, the effect of transverse slider and longitudinal sliding block, the movement of two dimensions is carried out convenient for milling head, to be removed to the amount of unbalance in main shaft different sides, it is provided with slagging-off component, pass through the effect of filter plate and funnel, the waste material generated when convenient for by Milling Process is collected cleaning, pass through the effect of suction pipe, convenient for being made using suction Waste material is obtained to enter inside filter plate and funnel, thus accelerate the cleaning rate of waste material, it is easy to operate, it is easy to use.
Description
Technical field
The present invention relates to numerical control machine tool technique field, the spindle error amendment and detection one of specially a kind of numerically-controlled machine tool
Makeup is set.
Background technique
Numerically-controlled machine tool lathe is the abbreviation of numerically-controlled machine tool, is a kind of automated machine tool equipped with program control system,
It can make machine tool action according to the program finished and process part, wherein main shaft refers to driving workpiece or cutter on lathe
The axis of rotation, if main axis be it is unbalanced, additional dynamic pressure will be passed on machine by bearing, cause entire machine
Vibration, generate noise, accelerate the abrasion of bearing, reduce service life of a machine, or even make apparatus control failure, serious thing occurs
Therefore so need to detect main shaft and corrected, shaft is detected by amesdial when common spindle error detection device detects
Phase and unbalance phase judgement using mechanical system resonance increase sensitivity complete, measurement accuracy is not high,
And it is complicated for operation, difference accurately corrects main shaft according to the result of measurement, so being badly in need of a kind of master of numerically-controlled machine tool
Integrated apparatus is corrected and detected to axis error to solve the above problems.
Summary of the invention
The spindle error that the present invention provides a kind of numerically-controlled machine tool is corrected and detection integrated apparatus, can effectively solve above-mentioned
The phase and uneven phase that detect shaft when the detection of common spindle error detection device by amesdial are proposed in background technique
The judgement of position increases sensitivity using mechanical system resonance and completes, and measurement accuracy is not high, and complicated for operation, different roots
The problem of main shaft is accurately corrected according to the result of measurement.
To achieve the above object, the invention provides the following technical scheme: the spindle error amendment and inspection of a kind of numerically-controlled machine tool
Integrated apparatus is surveyed, including workbench, workbench top side are equipped with monitor station, the monitor station top is equipped with inspection
Component is surveyed, the detection components include the first fixing seat, the second fixing seat, servo motor, resilient cushion, fixing rack for sensor, hold
Adapter tube and detection sensor;
Monitor station top side is fixedly installed with the first fixing seat, and the monitor station top is adjacent with the first fixing seat
Be fixedly installed with the second fixing seat at position, first fixing seat side is equipped with servo motor, the servo motor it is defeated
The output end for entering end and alternating current is electrically connected, and resilient cushion is equipped between the servo motor and monitor station, and described second is fixed
Seat side is equipped with fixing rack for sensor, and the fixing rack for sensor side is connected with adapting pipe, and the adapting pipe edge is uniform
Insertion is equipped with detection sensor.
Preferably, first fixing seat and the second fixing seat top are mounted on clamp assemblies, the clamp assemblies packet
Include grip block, standing screw, the card that rises, bearing, groove and antiskid elastic pad;
First fixing seat and the second fixing seat top are connected with grip block, grip block one end insertion peace
Equipped with standing screw, the card that rises, described card one end of rising are mounted between first fixing seat and the second fixing seat and grip block
It is socketed with bearing, opens up fluted on the outside of described card one end of rising, the card inside of rising is equipped with antiskid elastic pad.
Preferably, described bearing one end is connected with the output shaft of servo motor.
Preferably, the workbench top other side is equipped with amendment component, and the amendment component includes amendment room, four paws
Chuck, milling cutter fixed block, sliding slot, transverse slider, longitudinal sliding block and milling head;
The workbench top other side is fixedly installed with amendment room, and the amendment chamber interior bottom end is fixedly installed with four paws
Chuck, the amendment chamber interior side are fixedly installed with milling cutter fixed block, the amendment chamber interior bottom end and milling cutter fixed block one
Side offers sliding slot, is equipped with transverse slider, the milling between the milling cutter fixed block and amendment chamber interior bottom end and sliding slot
Sliding slot at one side position of knife fixed block, which is internally embedded, is equipped with longitudinal sliding block, and the longitudinal sliding block side is equipped with milling head.
Preferably, the amendment ceiling end is connected with movable plate, and described movable plate one end is equipped with shutter, described
Observation window is offered inside shutter.
Preferably, described shutter one end center position is equipped with fixture block, the amendment ceiling end position corresponding with fixture block
The place of setting offers card slot.
Preferably, the amendment room bottom end is equipped with slagging-off component, the slagging-off component include filter plate, funnel, suction pipe and
Skimming door;
The amendment chamber interior bottom end insertion is equipped with filter plate, and the filter plate bottom end is connected with funnel, the funnel bottom end
It is connected with suction pipe, the workbench side and straw end corresponding position are equipped with skimming door.
Preferably, it is connected between the skimming door and workbench by door lock, the skimming door side is equipped with handle.
Preferably, bench top end edge portion is fixedly installed with support column, and the support top end is equipped with control panel,
The input terminal of the control panel and the output end of alternating current are electrically connected, the output end of the control panel and the input of detection sensor
End is electrically connected.
Preferably, the workbench bottom end is welded with bottom plate, and the bottom plate four corners are mounted on gasket.
Compared with prior art, beneficial effects of the present invention: structure of the invention is scientific and reasonable, safe and convenient to use:
1, detection components are provided with, are sensed by the first fixing seat, the second fixing seat, servo motor, adapting pipe and detection
The effect of device drives main shaft root by the effect of servo motor convenient for being fixed main shaft and being attached with servo motor
It is rotated according to specified revolving speed, by the effect of detection sensor, convenient for detecting the stability of the main shaft other end, to detect
Error existing for main shaft avoids the accurate of vibration influence device by the effect of resilient cushion convenient for buffering the vibration of servo motor
Degree, it is more convenient to use.
2, clamp assemblies are provided with, by the effect of grip block, standing screw, convenient for being mounted and dismounted to main shaft,
By the effect of rise card and groove, convenient for changing the angle for the card opening that rises according to the diameter of main shaft, thus the master with different-diameter
Axis is fitted closely, and is improved fixed by the effect of antiskid elastic pad convenient for increasing the frictional force to rise between card and main shaft
Stability avoids shaking when main axis, influences the testing result of device.
3, it is provided with amendment component, by correcting the effect of room, chuck, milling cutter fixed block and milling head, is convenient for root
The measurement of Milling Process is answered to pass through sliding slot, transverse slider to accurately remove amount of unbalance according to the amount of unbalance calculating measured
With the effect of longitudinal sliding block, convenient for milling head carry out two dimensions movement, thus to the amount of unbalance in main shaft different sides into
Row removal, improves modified accuracy, use is more convenient.
4, it is provided with movable plate, by the effect of movable plate, shutter, fixture block and card slot, convenient for being consolidated shutter
It is fixed, and amendment room is blocked, it avoids the waste material generated when amendment chamber interior Milling Process from flying out and accidentally injures operator, use
It is safer, by the effect of observation window, its internal concrete condition processed is observed convenient for operator.
5, it is provided with slagging-off component, by the effect of filter plate and funnel, the waste material generated when convenient for by Milling Process is carried out
Cleaning is collected, avoids waste from stacking in amendment chamber interior, by the effect of suction pipe, convenient for rapidly entering waste material using suction
Inside filter plate and funnel, to accelerate the cleaning rate of waste material, by the effect of skimming door, it is convenient to clean the waste material of collection, is grasped
Make simply, it is easy to use.
Detailed description of the invention
Attached drawing is used to provide further understanding of the present invention, and constitutes part of specification, with reality of the invention
It applies example to be used to explain the present invention together, not be construed as limiting the invention.
In the accompanying drawings:
Fig. 1 is structural schematic diagram of the invention;
Fig. 2 is the structural schematic diagram of detection components of the present invention;
Fig. 3 is the structural schematic diagram of clamp assemblies of the present invention;
Fig. 4 is the structural schematic diagram of present invention amendment component;
Fig. 5 is the structural schematic diagram of shutter of the present invention;
Fig. 6 is the structural schematic diagram of present invention slagging-off component;
Figure label: 1, workbench;2, monitor station;
3, detection components;301, the first fixing seat;302, the second fixing seat;303, servo motor;304, resilient cushion;305,
Fixing rack for sensor;306, adapting pipe;307, detection sensor;
4, clamp assemblies;401, grip block;402, standing screw;403, rise card;404, bearing;405, groove;406, prevent
Sliding elastic cushion;
5, component is corrected;501, room is corrected;502, chuck;503, milling cutter fixed block;504, sliding slot;505, laterally sliding
Block;506, longitudinal sliding block;507, milling head;
6, movable plate;7, shutter;8, observation window;9, fixture block;10, card slot;
11, remove the gred component;1101, filter plate;1102, funnel;1103, suction pipe;1104, skimming door;
12, support column;13, control panel;14, bottom plate;15, gasket.
Specific embodiment
Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings, it should be understood that preferred reality described herein
Apply example only for the purpose of illustrating and explaining the present invention and is not intended to limit the present invention.
Embodiment: as shown in figures 1 to 6, the present invention provides a kind of technical solution, a kind of spindle error amendment of numerically-controlled machine tool
And integrated apparatus is detected, including workbench 1,1 top side of workbench are equipped with monitor station 2,2 top of monitor station is equipped with inspection
Component 3 is surveyed, detection components 3 include the first fixing seat 301, the second fixing seat 302, servo motor 303, resilient cushion 304, sensor
Fixed frame 305, adapting pipe 306 and detection sensor 307;
2 top side of monitor station is fixedly installed with the first fixing seat 301, and 2 top of monitor station is adjacent with the first fixing seat 301
The second fixing seat 302 is fixedly installed at position, 301 side of the first fixing seat is equipped with servo motor 303, wherein servo motor
303 model Delta ASDA-B2, the input terminal of servo motor 303 and the output end of alternating current are electrically connected, servo motor 303
Resilient cushion 304 is installed between monitor station 2,302 side of the second fixing seat is equipped with fixing rack for sensor 305, and sensor is solid
Determine 305 side of frame and be connected with adapting pipe 306,306 edge of adapting pipe, which is uniformly embedded into, is equipped with detection sensor 307, detection sensing
307 model XTY-PU-01 of device, works for the ease of control device, and 1 top edge of workbench is fixedly installed with support column
12,12 top of support column is equipped with control panel 13, and the input terminal of control panel 13 and the output end of alternating current are electrically connected, control panel 13
Output end and detection sensor 307 input terminal be electrically connected, wherein inside control panel 13 use the control of DVP-EH3PLC core
Device processed, for the ease of device to be supported, 1 bottom end of workbench is welded with bottom plate 14, and 14 four corners of bottom plate are mounted on gasket
15。
For the ease of the main shaft of fixed different-diameter, the first fixing seat 301 and 302 top of the second fixing seat are mounted on folder
Component 4 is held, clamp assemblies 4 include grip block 401, standing screw 402, the card 403 that rises, bearing 404, groove 405 and antiskid elastic
Pad 406, the first fixing seat 301 and 302 top of the second fixing seat are connected with grip block 401, the insertion of 401 one end of grip block
Standing screw 402 is installed, is mounted on the card 403 that rises between the first fixing seat 301 and the second fixing seat 302 and grip block 401,
403 one end of card of rising is socketed with bearing 404, for the ease of driving main axis, the output of bearing 404 one end and servo motor 303
Axis is connected, and opens up fluted 405 on the outside of 403 one end of card of rising, is equipped with antiskid elastic pad 406 inside the card 403 that rises.
For the ease of being modified to the main shaft there are error, the 1 top other side of workbench is equipped with amendment component 5, repairs
Positive component 5 includes amendment room 501, chuck 502, milling cutter fixed block 503, sliding slot 504, transverse slider 505, longitudinal sliding block
506 and milling head 507, the 1 top other side of workbench is fixedly installed with amendment room 501, and amendment 501 inner bottom of room is fixedly mounted
There is chuck 502, amendment 501 interior side of room is fixedly installed with milling cutter fixed block 503, corrects 501 inner bottom of room and milling
503 side of knife fixed block offers sliding slot 504, between milling cutter fixed block 503 and amendment 501 inner bottom of room and sliding slot 504
Transverse slider 505 is installed, the sliding slot 504 at 503 1 side position of milling cutter fixed block, which is internally embedded, is equipped with longitudinal sliding block 506,
506 side of longitudinal sliding block is equipped with milling head 507, damages operator in order to avoid waste material flies out, the activity of amendment 501 top of room
It is connected with movable plate 6,6 one end of movable plate is equipped with shutter 7, observation window 8 is offered inside shutter 7, for the ease of that will hide
Baffle 7 is fixed, and 7 one end center position of shutter is equipped with fixture block 9, amendment 501 top of room and 9 corresponding position of fixture block
Offer card slot 10.
Amendment 501 bottom end of room is equipped with slagging-off component 11, and slagging-off component 11 includes filter plate 1101, funnel 1102, suction pipe
1103 and skimming door 1104, amendment 501 inner bottom of room insertion is equipped with filter plate 1101, and 1101 bottom end of filter plate is connected with funnel
1102,1102 bottom end of funnel is connected with suction pipe 1103, and 1 side of workbench and 1103 end corresponding position of suction pipe are equipped with slagging-off
Door 1104, realizes the automatic collection of waste material, for the ease of later period clear away waste, passes through door between skimming door 1104 and workbench 1
Locking phase connects, and 1104 side of skimming door is equipped with handle.
The working principle of the invention and process for using: main shaft is inserted into the first fixing seat first when the device is made operational
Inside the card 403 that rises inside 301, so that the card 403 that rises is unfolded under the extruding of main shaft by groove 405 outward, so that rising
Card 403 is fitted closely with main shaft, by the effect of antiskid elastic pad 406, increases the friction between main shaft and 403 inner wall of card that rises
Power avoids sliding between the two, then rotates the grip block 401 on 302 top of the first fixing seat 301 and the second fixing seat,
The card 403 that rises is squeezed by grip block 401, to press in 403 outside of card of rising, so that the card 403 that rises passes through groove
405 to contract, so that fixed more stable of rise card 403 and main shaft, then by standing screw 402 by grip block
401 are attached with the first fixing seat 301 and the second fixing seat 302, after the completion of main shaft is fixed, start servo motor 303, lead to
The effect of bearing 404 is crossed, card 403 is rotated inside the first fixing seat 301 so that the drive of servo motor 303 is risen, and is then risen
403 drive main shaft of card is rotated, then by the detection sensor 307 on the outside of adapting pipe 306 to the stability of main axis
It is detected;
When main shaft carries out stable rotation within the period of setting, then judging main shaft, there is no errors, when the shaft rotates
It deviates, then detects amount of unbalance when main axis by detection sensor 307, and this amount of unbalance is passed into control
Plate 13 is calculated, and answers the measurement of Milling Process to calculate, and after the completion of main shaft detection, the main shaft of error will be present from first
It being taken out inside fixing seat 301 and the second fixing seat 302, the main shaft that error then will be present is fixed by chuck 502,
Then rotation movable plate 6 blocks shutter 7 by room 501 is corrected, and is then connected by fixture block 9 with card slot 10, so that
Shutter 7 is fixed, and then controls transverse slider 505 and longitudinal direction according to the measurement for answering Milling Process is calculated by control panel 13
Sliding block 506 is slided, so that milling head 507 is moved to designated position and carries out Milling Process, it will be on main shaft by milling head 507
Amount of unbalance be removed, then by observation window 8 convenient for observation amendment room 501 inside working condition;
When milling head 507 works, the waste material that main shaft Milling Process generates is entered inside funnel 1102 by filter plate 1101,
It is attached by suction pipe 1103 with dust catcher, so that certain suction is generated to funnel 1102, so that waste material rapidly enters suction
Pipe 1103 avoids waste material in amendment 501 building up inside of room, works as milling so that waste material is entered inside dust catcher by suction pipe 1103
After process finishing, milling head 507 is closed, main shaft is then removed from chuck 502, main shaft is then again mounted to first
Inside fixing seat 301 and the second fixing seat 302, starting servo motor 303 is then continued to, so that main shaft is driven to be rotated, and
Secondary detection is carried out by detection sensor 307, when main shaft carries out stable rotation within the period of setting, then judges that main shaft is repaired
It is positive to complete, it then opens skimming door 1104 and clears up the waste material inside dust catcher, it is easy to operate, it is easy to use, pass through two
Secondary detection improves the accuracy of main shaft.
Finally, it should be noted that being not intended to restrict the invention the foregoing is merely preferred embodiment of the invention, to the greatest extent
Present invention has been described in detail with reference to the aforementioned embodiments for pipe, for those skilled in the art, still can be with
It modifies the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features.It is all
Within the spirit and principles in the present invention, any modification, equivalent replacement, improvement and so on should be included in guarantor of the invention
Within the scope of shield.
Claims (10)
1. a kind of spindle error of numerically-controlled machine tool is corrected and detection integrated apparatus, including workbench (1), it is characterised in that: institute
It states workbench (1) top side to be equipped with monitor station (2), monitor station (2) top is equipped with detection components (3), the inspection
Surveying component (3) includes the first fixing seat (301), the second fixing seat (302), servo motor (303), resilient cushion (304), sensor
Fixed frame (305), adapting pipe (306) and detection sensor (307);
Monitor station (2) the top side is fixedly installed with the first fixing seat (301), and monitor station (2) top is solid with first
Reservation (301) adjacent position is fixedly installed with the second fixing seat (302), and the first fixing seat (301) side, which is equipped with, to be watched
It takes motor (303), the input terminal of the servo motor (303) and the output end of alternating current are electrically connected, the servo motor (303)
It is equipped between monitor station (2) resilient cushion (304), the second fixing seat (302) side is equipped with fixing rack for sensor
(305), fixing rack for sensor (305) side is connected with adapting pipe (306), and adapting pipe (306) edge is uniformly embedded into
Detection sensor (307) are installed.
2. a kind of spindle error of numerically-controlled machine tool according to claim 1 is corrected and detection integrated apparatus, feature exist
In: first fixing seat (301) and the second fixing seat (302) top are mounted on clamp assemblies (4), the clamp assemblies
It (4) include grip block (401), standing screw (402), the card that rises (403), bearing (404), groove (405) and antiskid elastic pad
(406);
First fixing seat (301) and the second fixing seat (302) top are connected with grip block (401), the clamping
The insertion of block (401) one end is equipped with standing screw (402), first fixing seat (301) and the second fixing seat (302) with clamp
It is mounted between block (401) card that rises (403), the described card that rises (403) one end is socketed with bearing (404), the card (403) one that rises
End outside opens up fluted (405), is equipped with antiskid elastic pad (406) inside the card that rises (403).
3. a kind of spindle error of numerically-controlled machine tool according to claim 1 or 2 is corrected and detection integrated apparatus, feature
Be: described bearing (404) one end is connected with the output shaft of servo motor (303).
4. a kind of spindle error of numerically-controlled machine tool according to claim 1 is corrected and detection integrated apparatus, feature exist
In: workbench (1) the top other side is equipped with amendment component (5), and the amendment component (5) includes amendment room (501), four
Dog chuck (502), milling cutter fixed block (503), sliding slot (504), transverse slider (505), longitudinal sliding block (506) and milling head
(507);
Workbench (1) the top other side is fixedly installed with amendment room (501), and amendment room (501) inner bottom is fixed
It is equipped with chuck (502), amendment room (501) interior side is fixedly installed with milling cutter fixed block (503), the amendment
Room (501) inner bottom and milling cutter fixed block (503) side offer sliding slot (504), the milling cutter fixed block (503) and repair
It is equipped between wife (501) inner bottom and sliding slot (504) transverse slider (505), milling cutter fixed block (503) the side position
The sliding slot (504) at the place of setting, which is internally embedded, to be equipped with longitudinal sliding block (506), and longitudinal sliding block (506) side is equipped with milling head
(507)。
5. a kind of spindle error of numerically-controlled machine tool according to claim 4 is corrected and detection integrated apparatus, feature exist
In: amendment room (501) top is connected with movable plate (6), and described movable plate (6) one end is equipped with shutter (7), institute
It states and offers observation window (8) inside shutter (7).
6. a kind of spindle error of numerically-controlled machine tool according to claim 5 is corrected and detection integrated apparatus, feature exist
In: described shutter (7) one end center position is equipped with fixture block (9), and the amendment room (501) top is corresponding with fixture block (9)
Card slot (10) are offered at position.
7. a kind of spindle error of numerically-controlled machine tool according to claim 1 or 4 is corrected and detection integrated apparatus, feature
Be: amendment room (501) bottom end is equipped with slagging-off component (11), and the slagging-off component (11) includes filter plate (1101), leakage
Bucket (1102), suction pipe (1103) and skimming door (1104);
(501) inner bottom insertion in the amendment room is equipped with filter plate (1101), and filter plate (1101) bottom end is connected with funnel
(1102), funnel (1102) bottom end is connected with suction pipe (1103), workbench (1) side and suction pipe (1103) end pair
It answers and skimming door (1104) is installed at position.
8. a kind of spindle error of numerically-controlled machine tool according to claim 7 is corrected and detection integrated apparatus, feature exist
In: it is connected between the skimming door (1104) and workbench (1) by door lock, skimming door (1104) side is equipped with handle
Hand.
9. a kind of spindle error of numerically-controlled machine tool according to claim 1 is corrected and detection integrated apparatus, feature exist
In: workbench (1) top edge is fixedly installed with support column (12), and support column (12) top is equipped with control panel
(13), the output end of the input terminal and alternating current of the control panel (13) is electrically connected, the output end of the control panel (13) and inspection
The input terminal for surveying sensor (307) is electrically connected.
10. a kind of spindle error of numerically-controlled machine tool according to claim 1 is corrected and detection integrated apparatus, feature exist
In: workbench (1) bottom end is welded with bottom plate (14), and bottom plate (14) four corners are mounted on gasket (15).
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CN201910158557.0A CN109865865B (en) | 2019-03-04 | 2019-03-04 | Main shaft error correction and detection integrated device of numerical control machine tool |
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CN201910158557.0A CN109865865B (en) | 2019-03-04 | 2019-03-04 | Main shaft error correction and detection integrated device of numerical control machine tool |
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CN109865865B CN109865865B (en) | 2020-10-16 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN117696992A (en) * | 2024-01-12 | 2024-03-15 | 山东金鼎实业股份有限公司 | Automatic mould device of repairing of fender lid |
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CN102131616A (en) * | 2008-08-21 | 2011-07-20 | 斯特普-特克股份公司 | Device for preventing vibrations in tool spindle |
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CN117696992A (en) * | 2024-01-12 | 2024-03-15 | 山东金鼎实业股份有限公司 | Automatic mould device of repairing of fender lid |
CN117696992B (en) * | 2024-01-12 | 2024-05-28 | 山东金鼎实业股份有限公司 | Automatic mould device of repairing of fender lid |
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