CN109865263A - It is integrally formed ball and preparation process - Google Patents
It is integrally formed ball and preparation process Download PDFInfo
- Publication number
- CN109865263A CN109865263A CN201910305096.5A CN201910305096A CN109865263A CN 109865263 A CN109865263 A CN 109865263A CN 201910305096 A CN201910305096 A CN 201910305096A CN 109865263 A CN109865263 A CN 109865263A
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- China
- Prior art keywords
- sphere
- layer
- ball
- liner
- yarn
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- 238000002360 preparation method Methods 0.000 title claims description 16
- 239000000839 emulsion Substances 0.000 claims abstract description 35
- 239000004816 latex Substances 0.000 claims abstract description 17
- 229920000126 latex Polymers 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims abstract description 16
- 230000003712 anti-aging effect Effects 0.000 claims abstract 2
- 238000004026 adhesive bonding Methods 0.000 claims description 15
- 238000000465 moulding Methods 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 7
- 238000007493 shaping process Methods 0.000 claims description 6
- 239000003795 chemical substances by application Substances 0.000 claims description 5
- 239000000049 pigment Substances 0.000 claims description 5
- 239000004902 Softening Agent Substances 0.000 claims description 4
- 239000007921 spray Substances 0.000 claims description 4
- 238000004040 coloring Methods 0.000 claims description 3
- 239000003973 paint Substances 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- -1 stir evenly Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000009286 beneficial effect Effects 0.000 description 5
- 210000002615 epidermis Anatomy 0.000 description 4
- 230000032683 aging Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 239000006071 cream Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Abstract
The invention discloses be integrally formed ball, comprising: liner twines yarn layer, emulsion layer and gas nozzle；The yarn layer that twines is wrapped on the outside of the liner；The emulsion layer is wrapped in the outside for twining yarn layer；The gas nozzle runs through and is fixed on the liner, twines on the side wall of yarn layer, emulsion layer.The process of sphere is simple in the present invention, production efficiency can be improved, and the wear-resisting of latex, anti-aging property are good, can increase service life.
Description
Technical field
The present invention relates to contests, technical field of sports apparatus, more particularly to integrated molding ball and preparation process.
Background technique
Football, basketball, vollyball etc. are all spheres, although these sphere structures are simple, inflate and compare in manufacturing process
It is cumbersome, wherein lagging technique is the most cumbersome.In this regard, some manufacturers carry out lagging operation, still, such machine using machine
Device needs the high capital equipment such as manipulator, numerical control, and input cost is high, cannot be widely used.
Currently, the technique for carrying out lagging to sphere is also all by manually operating, but there is also effects for artificial lagging
Rate is low, and problem at high cost.
Therefore, developing one kind can simplify process, improves production efficiency, reduces the sphere and manufacture craft of cost
The problem of being those skilled in the art's urgent need to resolve.
Summary of the invention
Existing sphere tire in the outer surface for twining yarn layer is pasted pastes epidermis in the outer surface of middle tire, and process is more multiple
Miscellaneous, in view of this, middle tire and epidermis are combined and provide one kind and can be improved production efficiency by the present invention, simplification is processed
The integrated molding ball and preparation process of journey.
To achieve the goals above, the present invention adopts the following technical scheme:
It is integrally formed ball, comprising: liner twines yarn layer, emulsion layer and gas nozzle；
The yarn layer that twines is wrapped on the outside of the liner；
The emulsion layer is wrapped in the outside for twining yarn layer；
The gas nozzle runs through and is fixed on the liner, twines on the side wall of yarn layer, emulsion layer.
Beneficial effect by adopting the above technical scheme is, by the outer side bonds emulsion layer for twining yarn layer, letter in the present invention
The number of plies and procedure of processing of sphere are changed, and the emulsion layer selected is easy molding, wear-resisting, high resilience, using effect is good, is not easy
Damaged and aging, long service life.
Preferably, it is described twine yarn layer with a thickness of 0.5-2mm.
Preferably, the emulsion layer with a thickness of 0.1-2mm.
Preferably, groove is arranged in the outer surface of the emulsion layer.
Beneficial effect by adopting the above technical scheme is that the setting of groove can increase the aesthetics of sphere, equally may be used
To increase frictional force, the grasping be more convenient for sphere.
Preferably, the outside inclusion pigment layer of the emulsion layer.
The preparation process for being integrally formed ball comprises the following steps that:
Step (1) winds yarn layer: choosing liner, and uniformly twines yarn on the outer surface of liner, is formed in the outside of liner
Twine yarn layer；
Step (2), gluing: the sphere for having twined yarn is soaked in the material barrel for filling latex, and yarn layer to be twined impregnates complete
Afterwards, the sphere after gluing is put into bakery and is toasted, and the process of gluing and baking is repeated several times, until emulsion layer
When thickness reaches required thickness, stop gluing；
Step (3), moulding process: it is 35-50 DEG C that the sphere after the completion of gluing in the step (2), which is put into temperature,
It in sphere mold, and is inflated simultaneously into sphere, the gas of ball interior is pressurized from inside to outside, carries out sphere close to ball
The hot shaping of shape, until sphere stops operation close to after spherical shape, obtains sphere after molding.
Beneficial effect by adopting the above technical scheme is to twine yarn in the present invention and then according to the big of variety classes sphere
It is small, in the latex for twining yarn layer surface and smearing respective thickness, processing and forming is then carried out, process is not only simplified, it can be with
Working efficiency is improved, cost is reduced.
Preferably, it the preparation of latex: chooses 70-90 parts of natural emulsion and is placed in material barrel, and in natural emulsion
The curing agent for sequentially adding 1-10 parts of softening agent, 1-10 parts of age resister and 1-10 parts, stirs evenly, cream is prepared
Glue.
Preferably, in the step (2), the temperature in bakery maintains 60 DEG C, completes to toast after toasting 5-10min
Journey takes out sphere out of bakery.
Preferably, pigment is added in latex, the spherome surface being prepared has corresponding color.
Preferably, the outer surface of spheroid spray coated paint in the step (3) after machine-shaping, carries out colouring processing.
Beneficial effect by adopting the above technical scheme is to spray color corresponding with sphere function to increase sphere
Aesthetics and identification.
Beneficial effects of the present invention:
By spraying latex in the outer surface for twining yarn layer in the present invention, the preparation process of inflatable ball is not only simplified, may be used also
To improve production efficiency；And by latex be added additive keep latex more wear-resisting, high resilience, not cracky and
Aging can increase service life.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
The embodiment of invention for those of ordinary skill in the art without creative efforts, can also basis
The attached drawing of offer obtains other attached drawings.
Fig. 1 attached drawing is formed spheres sectional view provided by the invention.
Wherein, in figure,
1- liner；2- twines yarn layer；3- emulsion layer.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
As shown in Figure 1, the embodiment of the invention discloses be integrally formed ball, comprising: liner 1, twine yarn layer 2, emulsion layer 3 and
Gas nozzle；It twines yarn layer 2 and is wrapped in 1 outside of liner；Emulsion layer 3 is wrapped in the outside for twining yarn layer 2；Gas nozzle run through and be fixed on liner 1,
On the side wall for twining yarn layer 2, emulsion layer 3.Emulsion layer 3 simplifies procedure of processing instead of middle tire and epidermis in existing inflatable ball,
And emulsion layer 3 is wear-resistant, has elasticity, soft, meets the requirement of inflatable ball epidermis.
Further, twine yarn layer 2 with a thickness of 0.5-2mm.
Further, emulsion layer 3 with a thickness of 0.1-2mm.
Further, groove is arranged in the outer surface of emulsion layer 3, and groove can form bumps on the surface of emulsion layer 3
Decorative pattern increases frictional force when grasping.
Further, the outside inclusion pigment layer of emulsion layer 3 increases color for sphere, can increase the beauty of sphere
Degree.
It is integrally formed the preparation process of ball, is comprised the following steps that:
Step (1) winds yarn layer, and uniformly twines yarn on the outer surface of liner, formed on the outside of liner ground with a thickness of
0.5-2mm's twines yarn layer.
Step (2) gluing: the preparation of latex: is chosen 70-90 parts of natural emulsion and is placed in material barrel, and natural
The curing agent that 1-10 parts of softening agent, 1-10 parts of age resister and 1-10 parts are sequentially added in latex, stirs evenly, to
With；The sphere for having twined yarn is soaked in the material barrel for filling latex, after twining yarn layer and impregnating completely, the sphere after gluing is put
Into bakery, the temperature in bakery maintains 60 DEG C, takes out after toasting 5-10min, and gluing and baking is repeated several times
Process, until stopping gluing when the thickness of emulsion layer reaches required thickness.The addition of softening agent, age resister, curing agent, makes
Latex has quickly solidification, non-aging, soft and wear-resisting performance.
Moulding process: sphere after the completion of gluing in step (2) is put into the sphere that temperature is 35-50 DEG C by step (3)
It in mold, and is inflated simultaneously into sphere, the gas of ball interior is pressurized from inside to outside, is carried out to sphere close to spherical shape
Hot shaping, until sphere stops operation close to after spherical shape, obtains sphere after molding.
Further, pigment is added in latex, the spherome surface being prepared has corresponding color.
Further, the outer surface of spheroid of machine-shaping opens up groove in step (3).
Further, the outer surface of spheroid spray coated paint in step (3) after machine-shaping, carries out colouring processing.
Each embodiment in this specification is described in a progressive manner, the highlights of each of the examples are with other
The difference of embodiment, the same or similar parts in each embodiment may refer to each other.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention.
Various modifications to these embodiments will be readily apparent to those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention
It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one
The widest scope of cause.
Claims (10)
1. being integrally formed ball characterized by comprising liner (1) twines yarn layer (2), emulsion layer (3) and gas nozzle；
The yarn layer (2) that twines is wrapped on the outside of the liner (1)；
The emulsion layer (3) is wrapped in the outside for twining yarn layer (2)；
The gas nozzle runs through and is fixed on the liner (1), twines on the side wall of yarn layer (2), emulsion layer (3).
2. integrated molding ball according to claim 1, which is characterized in that it is described twine yarn layer (2) with a thickness of 0.5-2mm.
3. integrated molding ball according to claim 1, which is characterized in that the emulsion layer (3) with a thickness of 0.1-2mm.
4. integrated molding ball according to claim 1-3, which is characterized in that the outer surface of the emulsion layer (3)
Groove is set.
5. integrated molding ball according to claim 4, which is characterized in that the outside inclusion pigment layer of the emulsion layer.
6. a kind of preparation process described in any one of claim 1 to 5 for being integrally formed ball, which is characterized in that including following system
Make step:
Step (1) winds yarn layer: choosing liner, and uniformly twines yarn on the outer surface of liner, is formed in the outside of liner and twine yarn
Layer；
Step (2), gluing: the sphere for having twined yarn is soaked in the material barrel for filling latex, will after twining yarn layer and impregnating completely
Sphere after gluing, which is put into bakery, to be toasted, and the process of gluing and baking is repeated several times, until the thickness of emulsion layer
When reaching required thickness, stop gluing；
Moulding process: sphere after the completion of gluing in the step (2) is put into the sphere that temperature is 35-50 DEG C by step (3)
It in mold, and is inflated simultaneously into sphere, the gas of ball interior is pressurized from inside to outside, is carried out to sphere close to spherical shape
Hot shaping, until sphere stops operation close to after spherical shape, obtains sphere after molding.
7. the preparation process according to claim 6 for being integrally formed ball, which is characterized in that the preparation of latex: choosing 70-
90 parts of natural emulsion is placed in material barrel, and sequentially add in natural emulsion 1-10 parts softening agent, 1-10 parts anti-
Aging agent and 1-10 parts of curing agent, stir evenly, latex are prepared.
8. the preparation process according to claim 6 for being integrally formed ball, which is characterized in that in the step (2), baking
Temperature in room maintains 60 DEG C, completes baking process after toasting 5-10min, sphere is taken out out of bakery.
9. being integrally formed the preparation process of ball described according to claim 6 or 7, which is characterized in that face is added in latex
Material, the spherome surface being prepared have corresponding color.
10. the preparation process according to claim 6 for being integrally formed ball, which is characterized in that the processing in the step (3)
Outer surface of spheroid spray coated paint after molding, carries out colouring processing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910305096.5A CN109865263A (en) | 2019-04-16 | 2019-04-16 | It is integrally formed ball and preparation process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910305096.5A CN109865263A (en) | 2019-04-16 | 2019-04-16 | It is integrally formed ball and preparation process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109865263A true CN109865263A (en) | 2019-06-11 |
Family
ID=66922671
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910305096.5A Pending CN109865263A (en) | 2019-04-16 | 2019-04-16 | It is integrally formed ball and preparation process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109865263A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1700715A2 (en) * | 2005-03-10 | 2006-09-13 | Shimmer Development Ltd. | Method for fabricating paper-mounted handicrafts |
| WO2009079918A1 (en) * | 2007-12-05 | 2009-07-02 | Yung Pun Cheng | Method of making an inner bladder for sports ball |
| CN203370253U (en) * | 2013-04-28 | 2014-01-01 | 陈桂锋 | Volleyball |
| CN105797328A (en) * | 2016-03-18 | 2016-07-27 | 通城辉隆体育用品有限公司 | Sewn ball and making process thereof |
| CN205598558U (en) * | 2016-01-26 | 2016-09-28 | 陈桂锋 | Football or volleyball |
| CN106474692A (en) * | 2016-10-26 | 2017-03-08 | 洞口县昌冠隆体育用品有限公司 | A kind of optimization structure football processing technology |
| CN109276860A (en) * | 2018-11-26 | 2019-01-29 | 姚月良 | Sport ball and sport ball production method |
| CN210543189U (en) * | 2019-04-16 | 2020-05-19 | 安平 | Integrated ball |
-
2019
- 2019-04-16 CN CN201910305096.5A patent/CN109865263A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1700715A2 (en) * | 2005-03-10 | 2006-09-13 | Shimmer Development Ltd. | Method for fabricating paper-mounted handicrafts |
| WO2009079918A1 (en) * | 2007-12-05 | 2009-07-02 | Yung Pun Cheng | Method of making an inner bladder for sports ball |
| CN203370253U (en) * | 2013-04-28 | 2014-01-01 | 陈桂锋 | Volleyball |
| CN205598558U (en) * | 2016-01-26 | 2016-09-28 | 陈桂锋 | Football or volleyball |
| CN105797328A (en) * | 2016-03-18 | 2016-07-27 | 通城辉隆体育用品有限公司 | Sewn ball and making process thereof |
| CN106474692A (en) * | 2016-10-26 | 2017-03-08 | 洞口县昌冠隆体育用品有限公司 | A kind of optimization structure football processing technology |
| CN109276860A (en) * | 2018-11-26 | 2019-01-29 | 姚月良 | Sport ball and sport ball production method |
| CN210543189U (en) * | 2019-04-16 | 2020-05-19 | 安平 | Integrated ball |
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