CN109861477B - Permanent magnet/reluctance double-rotor low-speed high-torque synchronous motor and control system thereof - Google Patents

Permanent magnet/reluctance double-rotor low-speed high-torque synchronous motor and control system thereof Download PDF

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CN109861477B
CN109861477B CN201811106704.1A CN201811106704A CN109861477B CN 109861477 B CN109861477 B CN 109861477B CN 201811106704 A CN201811106704 A CN 201811106704A CN 109861477 B CN109861477 B CN 109861477B
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刘光伟
于思洋
金石
张凤阁
戴睿
王皓
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Shenyang University of Technology
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Abstract

永磁/磁阻双转子低速大转矩同步电机及其控制系统,该同步电机主要由外转子(1)、内转子(2)和定子(3)构成;定子(3)设置在外转子(1)和内转子(2)之间;该方法通过估测磁阻转子位置来获得整个转子位置,进而实现无位置传感器控制。所提出的无位置传感器矢量控制方法无需坐标变换,结构简单,克服了传统矢量控制的复杂性和对电机参数依赖性强的问题。

Permanent magnet/reluctance dual-rotor low-speed high-torque synchronous motor and its control system. The synchronous motor is mainly composed of an outer rotor (1), an inner rotor (2) and a stator (3); the stator (3) is arranged on the outer rotor (1) ) and the inner rotor (2); this method obtains the entire rotor position by estimating the position of the reluctance rotor, thereby achieving position sensorless control. The proposed position sensorless vector control method does not require coordinate transformation, has a simple structure, and overcomes the complexity of traditional vector control and its strong dependence on motor parameters.

Description

永磁/磁阻双转子低速大转矩同步电机及其控制系统Permanent magnet/reluctance dual-rotor low-speed and high-torque synchronous motor and its control system

技术领域:Technical areas:

本发明涉及一种永磁/磁阻双转子低速大转矩同步电机及其控制系统。属于电机设计及其控制系统领域。The invention relates to a permanent magnet/reluctance dual-rotor low-speed high-torque synchronous motor and its control system. Belongs to the field of motor design and its control system.

背景技术:Background technique:

现代工业中有大量需要低速大转矩传动系统的装备,例如数控机床、重矿机械、石油钻探机械、大型工业传送带和起重类设备等,这类系统是典型的高耗能机电设备,耗电量约占工业总耗电量的10%。目前,我国低速大转矩传动装备大多采用“常规转速电机+减速齿轮机构”的驱动方式,但多出的减速传动环节不仅会使驱动系统体积庞大、维护成本增加、系统可靠性和运行效率降低(整个传动链的效率一般为75%~85%),而且冗余的齿轮机构也会带来加工制造、运输装配等方面的技术难题,亦会产生润滑油渗漏、噪声污染等问题,因此取消减速齿轮机构的直接驱动方式是未来发展高端机械装备、提高传动系统整体性能的必然选择。There are a large number of equipment in modern industry that require low-speed and high-torque transmission systems, such as CNC machine tools, heavy mining machinery, oil drilling machinery, large industrial conveyor belts, and lifting equipment. Such systems are typical high-energy-consuming electromechanical equipment that consume Electricity accounts for approximately 10% of total industrial power consumption. At present, most of my country's low-speed and high-torque transmission equipment adopts the driving method of "conventional speed motor + reduction gear mechanism". However, the extra reduction transmission link will not only make the drive system bulky, increase maintenance costs, and reduce system reliability and operating efficiency. (The efficiency of the entire transmission chain is generally 75% to 85%), and redundant gear mechanisms will also bring about technical difficulties in processing, manufacturing, transportation and assembly, etc., as well as problems such as lubricating oil leakage and noise pollution. Therefore, Eliminating the direct drive method of the reduction gear mechanism is an inevitable choice for the future development of high-end mechanical equipment and improving the overall performance of the transmission system.

永磁同步电机近年来得到了飞速发展,国内外的研究工作也异常活跃,由于无论作为电动还是发电运行,永磁同步电机与感应电机、电励磁同步电机和开关磁阻电机相比均具有结构简单、无刷可靠、效率和功率因数高、起动转矩大、经济运行范围宽等突出的优良性能,因此在许多领域得到了大规模的推广应用,特别是在低速大转矩直驱系统中应用前景十分广阔。为提高转矩密度,充分利用低速大转矩直驱永磁同步电机较大的内腔空间,降低其成本,研发新型永磁同步电机结构和新型转子结构是重要发展趋势。此外,低速大转矩直驱永磁同步电机常运行于变载、重载等多种复杂工况下,因此寻找一种针对性强、响应速度快、鲁棒性强的调速控制方法对高端装备的性能提升具有十分重要的现实意义。Permanent magnet synchronous motors have developed rapidly in recent years, and research work at home and abroad is also extremely active. Because whether operating as electric or power generation, permanent magnet synchronous motors have simple structures compared with induction motors, electric excitation synchronous motors and switched reluctance motors. , brushless reliability, high efficiency and power factor, large starting torque, wide economic operating range and other outstanding excellent properties, so it has been widely promoted and applied in many fields, especially in low-speed and high-torque direct drive systems. The prospects are very bright. In order to improve the torque density, make full use of the larger inner cavity space of the low-speed and high-torque direct-drive permanent magnet synchronous motor, and reduce its cost, it is an important development trend to develop new permanent magnet synchronous motor structures and new rotor structures. In addition, low-speed and high-torque direct-drive permanent magnet synchronous motors often operate under various complex working conditions such as variable load and heavy load. Therefore, a speed control method with strong pertinence, fast response speed and strong robustness is needed to control the speed. The performance improvement of high-end equipment has very important practical significance.

发明内容Contents of the invention

发明目的:本发明提供一种永磁/磁阻双转子低速大转矩同步电机及其控制系统,其目的在于解决传统低速大转矩传动装备中的减速传动环节存在系统可靠性差、运行效率低、成本高等问题。同时本发明采用双转子结构设计,可提高转矩密度,降低电机成本。Purpose of the invention: The present invention provides a permanent magnet/reluctance dual-rotor low-speed high-torque synchronous motor and its control system. Its purpose is to solve the problems of poor system reliability and low operating efficiency in the reduction transmission link of traditional low-speed high-torque transmission equipment. , high cost and other issues. At the same time, the present invention adopts a dual-rotor structure design, which can increase the torque density and reduce the cost of the motor.

技术方案:本发明采用以下技术方案:Technical solution: The present invention adopts the following technical solution:

永磁/磁阻双转子低速大转矩同步电机,其特征在于:该同步电机主要由外转子(1)、内转子(2)和定子(3)构成;定子(3)设置在外转子(1)和内转子(2)之间;A permanent magnet/reluctance dual-rotor low-speed and high-torque synchronous motor is characterized in that: the synchronous motor is mainly composed of an outer rotor (1), an inner rotor (2) and a stator (3); the stator (3) is arranged on the outer rotor (1) ) and the inner rotor (2);

内转子(2)包括隔磁环(7)和磁障式磁阻转子结构(6),磁障式磁阻转子结构(6)为由导磁层(6-1)与非导磁层(6-2)相间排列构成的结构,各磁障式磁阻转子结构(6)通过燕尾槽固定在隔磁环(7)外侧壁,磁障式磁阻转子结构(6)设置在隔磁环(7)与定子(3) 之间;The inner rotor (2) includes a magnetic isolation ring (7) and a magnetic barrier reluctance rotor structure (6). The magnetic barrier reluctance rotor structure (6) is composed of a magnetic permeable layer (6-1) and a non-magnetic permeable layer ( 6-2) A structure composed of alternating phases. Each magnetic barrier type reluctance rotor structure (6) is fixed on the outer wall of the magnetic isolation ring (7) through a dovetail groove. The magnetic barrier type reluctance rotor structure (6) is arranged on the magnetic isolation ring. Between (7) and stator (3);

外转子(1)内侧设置有永磁体(4);A permanent magnet (4) is provided inside the outer rotor (1);

定子(3)的内、外表面均匀开槽,定子(3)的内、外表面槽内均各自嵌放一套三相对称绕组(这个是所有槽内的绕组整体统称为一套三相对称绕组,实际上一共内外加起来就只有两套绕组。),内外定子槽内的绕组采用串联或并联方式进行联结,形成该电机的总定子绕组。The inner and outer surfaces of the stator (3) are evenly slotted, and a set of three-phase symmetrical windings are respectively embedded in the inner and outer surface slots of the stator (3) (this means that the windings in all slots are collectively referred to as a set of three-phase symmetrical windings. Windings, in fact, there are only two sets of windings combined inside and outside.), the windings in the inner and outer stator slots are connected in series or parallel to form the total stator winding of the motor.

磁障式磁阻转子结构(6)中的导磁层(6-1)与非导磁层(6-2)均采用U形结构(U形结构是根据磁障式磁阻转子的形状命名的);磁障式磁阻转子结构(6)由导磁层(6-1)与非导磁层(6-2)相互交替组成,各导磁层(6-1)之间通过连接筋(6-3)相连,相邻的两层导磁层(6-1)之间形成非导磁层(6-2)。The magnetic permeable layer (6-1) and the non-magnetic permeable layer (6-2) in the magnetic barrier reluctance rotor structure (6) both adopt a U-shaped structure (the U-shaped structure is named after the shape of the magnetic barrier reluctance rotor) ); the magnetic barrier type reluctance rotor structure (6) is composed of alternating magnetic permeable layers (6-1) and non-magnetic permeable layers (6-2), and the magnetic permeable layers (6-1) are connected by connecting ribs (6-3) are connected, and a non-magnetic layer (6-2) is formed between the two adjacent magnetic permeable layers (6-1).

连接筋(6-3)的宽度只要刚好满足机械强度的条件即可。The width of the connecting ribs (6-3) only needs to meet the mechanical strength conditions.

导磁层(6-1)为由中间到两侧宽度逐渐增加的结构。(也就是说宽度由内到外逐渐增加,如图3所示,最内层的宽度窄、然后最内层外层的次内层宽度比最内层宽,然后,次内层外围的再次内层宽度比次内层宽,依次递进,这种结构的作用已在具体实施方式结合图3进行了说明,其作用如下:磁障中的各导磁层(6-1)宽度不等,按照由两侧到中间厚度依次减小的方式组合,使得磁障两侧导磁层(6-1)流过的磁通多而中间少,更合理的分配了磁通量,更好地限制了磁通路径,减小了气隙磁场中的谐波含量,提高了电机气隙磁场的正弦性,降低了转矩脉动,提高了电机的性能。)The magnetic permeable layer (6-1) has a structure with a gradually increasing width from the middle to both sides. (That is to say, the width gradually increases from the inside to the outside. As shown in Figure 3, the width of the innermost layer is narrow, then the width of the innermost layer and the outer layer of the innermost layer is wider than the innermost layer, and then, the width of the outer layer of the innermost layer is wider than that of the innermost layer. Then, the width of the outer layer of the innermost layer is narrower. The width of the inner layer is wider than that of the next inner layer, and the function of this structure has been explained in conjunction with Figure 3 in the specific implementation mode. Its function is as follows: the widths of each magnetically permeable layer (6-1) in the magnetic barrier are different. , combined in such a way that the thickness decreases from both sides to the middle, so that more magnetic flux flows through the magnetic permeable layer (6-1) on both sides of the magnetic barrier and less in the middle, which distributes the magnetic flux more reasonably and better limits the magnetic flux. The magnetic flux path reduces the harmonic content in the air gap magnetic field, improves the sinusoidality of the motor's air gap magnetic field, reduces the torque ripple, and improves the performance of the motor.)

外转子(1)内侧的每极永磁体(4)采用多块分块的异向充磁方式,即将每极永磁体分成多块,每块为一个区域,可形成多个区域,且各区域的充磁方向由两边向中间与外转子(1) 的径向方向夹角逐渐减小,(如图4所示中间的竖向箭头方向为外转子的径向;永磁体(4) 表贴在外转子(1)内表面上。Each pole of the permanent magnet (4) inside the outer rotor (1) adopts a multi-block anisotropic magnetization method, that is, each pole of the permanent magnet is divided into multiple blocks, each block is a region, and multiple regions can be formed, and each region The angle between the magnetizing direction and the radial direction of the outer rotor (1) gradually decreases from both sides to the middle, (as shown in Figure 4, the vertical arrow direction in the middle is the radial direction of the outer rotor; the permanent magnet (4) is surface-mounted on the inner surface of the outer rotor (1).

为使内外转子与定子更好地配合,定子(3)的外表面采用分数槽结构,定子(3)的内表面采用分布绕组结构。In order to better match the inner and outer rotors with the stator, the outer surface of the stator (3) adopts a fractional slot structure, and the inner surface of the stator (3) adopts a distributed winding structure.

外转子(1)采用杯型结构(连接外转子的机械结构形状如同杯子,常用杯型结构命名) 与轴承相连,内外转子同轴连接。(外转子(1)与内转子一起与输出的轴承连接)The outer rotor (1) adopts a cup-shaped structure (the mechanical structure connecting the outer rotor is shaped like a cup, and the cup-shaped structure is often named) and is connected to the bearing, and the inner and outer rotors are coaxially connected. (The outer rotor (1) and the inner rotor are connected to the output bearing)

应用于上述永磁/磁阻双转子低速大转矩同步电机及其控制系统的无位置传感器控制策略,其特征在于:The position sensorless control strategy applied to the above-mentioned permanent magnet/reluctance dual-rotor low-speed high-torque synchronous motor and its control system is characterized by:

通过估测磁障式磁阻转子结构(6)位置来获得整个转子(这里的整个转子是指外转子(1) 和内转子(2))位置,进而实现无位置传感器控制。首先由转子位置估测模块(15)(转子位置估测模块是在控制器中实现的,并不在电机中)得到转子位置估测值和转速估测值,将转子位置估测值和转速估测值分别与转子位置给定值和转速给定值进行比较,得到转子位置误差值和转速误差值,转子位置误差值和转速误差值分别通过位置调节器(8)和转速调节器(9) 得到转速给定值和转矩给定值,同时由定子电流空间矢量计算模块(16)和转矩计算模块(17) 得到电机的实际输出转矩,将计算得到的电机实际输出转矩输入到转矩调节器(10),将转矩调节器(10)的输出信号作为三相电流参考值计算模块(11)的输入信号,从而得到三相定子电流的给定值,最后通过电流调节器(12)得到电流可控PWM逆变器(13)的控制信号来控制本发明的新型同步电机。By estimating the position of the magnetic barrier reluctance rotor structure (6), the position of the entire rotor (the entire rotor here refers to the outer rotor (1) and the inner rotor (2)) is obtained, thereby achieving position sensorless control. First, the rotor position estimation module (15) (the rotor position estimation module is implemented in the controller, not in the motor) obtains the rotor position estimation value and the rotation speed estimation value, and combines the rotor position estimation value and the rotation speed estimation value. The measured values are compared with the rotor position given value and the speed given value respectively to obtain the rotor position error value and speed error value. The rotor position error value and speed error value are passed through the position regulator (8) and speed regulator (9) respectively. The speed given value and the torque given value are obtained. At the same time, the actual output torque of the motor is obtained by the stator current space vector calculation module (16) and the torque calculation module (17). The calculated actual output torque of the motor is input to The torque regulator (10) uses the output signal of the torque regulator (10) as the input signal of the three-phase current reference value calculation module (11), thereby obtaining the given value of the three-phase stator current, and finally passes the current regulator (12) Obtain the control signal of the current controllable PWM inverter (13) to control the new synchronous motor of the present invention.

优点效果:Advantages and effects:

本发明新型永磁/磁阻双转子低速大转矩同步电机的内转子外侧为导磁层与非导磁层相间的U形磁阻结构,外转子内侧表贴分块异向充磁的永磁体。电机采用单定子结构,定子内、外表面均匀开槽,内外定子槽内各有一套三相绕组,且两套绕组采用串联或并联方式联结,形成该种电机的总定子绕组。定子外表面采用分数槽结构,定子内表面采用分布绕组结构。外转子采用杯型结构与轴承相连,内外转子同轴连接。The new type of permanent magnet/reluctance dual-rotor low-speed high-torque synchronous motor of the present invention has a U-shaped reluctance structure with alternating magnetic conductive layers and non-magnetic conductive layers on the outside of the inner rotor, and the inner side of the outer rotor is surface-mounted with block magnetized permanent magnets in opposite directions. magnet. The motor adopts a single stator structure. The inner and outer surfaces of the stator are evenly slotted. There is a set of three-phase windings in the inner and outer stator slots, and the two sets of windings are connected in series or parallel to form the total stator winding of this type of motor. The outer surface of the stator adopts a fractional slot structure, and the inner surface of the stator adopts a distributed winding structure. The outer rotor is connected to the bearing using a cup-shaped structure, and the inner and outer rotors are coaxially connected.

本发明新型永磁/磁阻双转子低速大转矩同步电机采用无位置传感器矢量控制方法,通过估测磁阻转子位置来获得整个转子位置,进而实现无位置传感器控制。由转子位置估测模块得到转子位置估测值和转速估测值,将转子位置估测值和转速估测值分别与转子位置给定值和转速给定值进行比较,得到转子位置误差值和转速误差值,转子位置误差值和转速误差值分别通过位置调节器和转速调节器得到转速给定值和转矩给定值,同时由定子电流空间矢量计算模块和转矩计算模块得到电机的实际输出转矩,将计算得到的电机实际输出转矩输入到转矩调节器,将转矩调节器的输出信号作为三相电流参考值计算模块的输入信号,从而得到三相定子电流的给定值,最后通过电流调节器得到电流可控PWM逆变器的控制信号来控制本发明的新型同步电机。The new permanent magnet/reluctance dual-rotor low-speed high-torque synchronous motor of the present invention adopts a position sensorless vector control method, and obtains the entire rotor position by estimating the position of the reluctance rotor, thereby achieving position sensorless control. The rotor position estimation value and the speed estimation value are obtained from the rotor position estimation module. The rotor position estimation value and the speed estimation value are compared with the rotor position given value and the speed given value respectively, and the rotor position error value and The speed error value, rotor position error value and speed error value are obtained through the position regulator and speed regulator respectively to obtain the speed given value and torque given value. At the same time, the actual value of the motor is obtained by the stator current space vector calculation module and torque calculation module. To output torque, input the calculated actual output torque of the motor to the torque regulator, and use the output signal of the torque regulator as the input signal of the three-phase current reference value calculation module to obtain the given value of the three-phase stator current. , and finally the control signal of the current-controlled PWM inverter is obtained through the current regulator to control the new synchronous motor of the present invention.

该种电机采用双转子单定子结构,充分利用低速大转矩直驱同步电机较大的内腔空间,大大提高了电机的转矩密度和材料利用率,并且在同等功率下可大幅度减小电机的体积和重量。在不考虑散热条件变化的前提下,双转子单定子电机的转矩密度与常规单定转子电机相比可提高40%左右;或者说在相同功率下,电机体积可减小30%左右。本发明新型永磁/磁阻双转子低速大转矩同步电机不仅结构可靠、成本低、效率高,而且还具有转矩密度和机械集成度高、电机结构材料利用率高等突出优点。This kind of motor adopts a double-rotor single-stator structure, making full use of the large inner cavity space of the low-speed and high-torque direct-drive synchronous motor, greatly improving the torque density and material utilization of the motor, and can greatly reduce the energy consumption under the same power. The size and weight of the motor. Without considering changes in heat dissipation conditions, the torque density of a dual-rotor single-stator motor can be increased by about 40% compared with a conventional single-stator-rotor motor; or in other words, at the same power, the motor volume can be reduced by about 30%. The new permanent magnet/reluctance dual-rotor low-speed and high-torque synchronous motor of the present invention not only has a reliable structure, low cost, and high efficiency, but also has outstanding advantages such as high torque density, high mechanical integration, and high utilization rate of motor structural materials.

本发明的新型双转子电机在具备传统永磁辅助磁阻式转子电机优势的同时,又使得永磁与磁阻结构相对独立,解决了永磁辅助磁阻式转子电机设计参数多、优化难度大的问题,设计方式更加灵活;大大降低了电机对永磁体需求量和磁性能要求,而且降低了电机成本;电机可同时产生电磁转矩和磁阻转矩,提高了电机的转矩密度,而且两种转矩相互独立,大大增强了控制方式的灵活性,提高了电机的转矩密度、效率、弱磁调速能力和逆变器的利用率。The new dual-rotor motor of the present invention not only has the advantages of the traditional permanent magnet-assisted reluctance rotor motor, but also makes the permanent magnet and reluctance structures relatively independent, solving the problem that the permanent magnet-assisted reluctance rotor motor has many design parameters and is difficult to optimize. problem, the design method is more flexible; the demand for permanent magnets and magnetic performance requirements of the motor are greatly reduced, and the cost of the motor is reduced; the motor can produce electromagnetic torque and reluctance torque at the same time, improving the torque density of the motor, and The two torques are independent of each other, which greatly enhances the flexibility of the control method, improves the motor's torque density, efficiency, field-weakening speed regulation capability and inverter utilization.

本发明磁阻转子上的导磁层与非导磁层采用U形结构,相当于增加了电机交轴上的气隙,从而提高交轴磁阻,有利于提高电机的磁阻转矩;各磁障结构采用导磁层的厚度按照由中间到两侧逐渐减小的结构,改善了磁障结构对磁场的调制作用,提高了内定子与转子之间气隙磁场的正弦性,降低了谐波含量;外转子上的永磁体采用分块异向充磁方式,不仅可以使靠近气隙处的永磁磁场更为集中,电机气隙磁通密度分布更加趋近于正弦,谐波含量少,磁密分布更加均匀,还可以进一步增强电机转子凸极效应,进而提高输出电磁转矩能力和永磁体利用率。定子外侧与外转子表贴式永磁体相匹配,为解决电机转速较低、极对数较多而槽数又有限的矛盾,定子外侧采用分数槽结构,同时利用分数槽绕组的等效分布作用和对齿谐波反电势的削弱作用,以达到改善电势波形和提高绕组利用率的效果。定子内侧与内转子磁阻结构相匹配,为了减小电机谐波含量、提高磁阻转矩,提高反电势正弦性,定子内侧采用分布绕组结构。The magnetic permeable layer and the non-magnetic permeable layer on the reluctance rotor of the present invention adopt a U-shaped structure, which is equivalent to increasing the air gap on the quadrature axis of the motor, thereby increasing the quadrature axis reluctance, which is beneficial to increasing the reluctance torque of the motor; each The magnetic barrier structure adopts a structure in which the thickness of the magnetic permeable layer gradually decreases from the middle to both sides, which improves the modulation effect of the magnetic barrier structure on the magnetic field, improves the sinusoidal nature of the air gap magnetic field between the inner stator and the rotor, and reduces harmonics. wave content; the permanent magnets on the outer rotor adopt block anisotropic magnetization, which not only makes the permanent magnet magnetic field near the air gap more concentrated, but also makes the motor air gap flux density distribution closer to sinusoidal, with less harmonic content , the magnetic density distribution is more uniform, and the salient pole effect of the motor rotor can be further enhanced, thereby improving the output electromagnetic torque capability and the utilization rate of the permanent magnets. The outer side of the stator matches the surface-mounted permanent magnets of the outer rotor. In order to solve the contradiction of low motor speed, large number of pole pairs and limited number of slots, the outer side of the stator adopts a fractional slot structure and utilizes the equivalent distribution effect of fractional slot windings. And weaken the tooth harmonic back electromotive force to achieve the effect of improving the potential waveform and increasing the winding utilization rate. The inner side of the stator matches the inner rotor reluctance structure. In order to reduce the harmonic content of the motor, increase the reluctance torque, and improve the sinusoidal back electromotive force, a distributed winding structure is adopted on the inner side of the stator.

控制方式采用基于定子电流空间矢量的高响应强鲁棒无位置传感器矢量控制方法,该方法通过估测磁阻转子位置来获得整个转子位置,进而实现无位置传感器控制。所提出的无位置传感器矢量控制方法无需坐标变换,结构简单,克服了传统矢量控制的复杂性和对电机参数依赖性强的问题。The control method adopts a highly responsive and robust position sensorless vector control method based on the stator current space vector. This method obtains the entire rotor position by estimating the reluctance rotor position, thereby achieving position sensorless control. The proposed position sensorless vector control method does not require coordinate transformation, has a simple structure, and overcomes the complexity of traditional vector control and its strong dependence on motor parameters.

附图说明Description of drawings

图1为本发明永磁/磁阻双转子低速大转矩同步电机结构示意图;Figure 1 is a schematic structural diagram of a permanent magnet/reluctance dual-rotor low-speed and high-torque synchronous motor of the present invention;

图2为本发明永磁/磁阻双转子低速大转矩同步电机的内转子结构示意图;Figure 2 is a schematic structural diagram of the inner rotor of the permanent magnet/reluctance dual-rotor low-speed and high-torque synchronous motor of the present invention;

图3为单个磁障示意图;6.磁障式磁阻转子结构;6-1.导磁层;6-2.非导磁层;6-3.连接筋;Figure 3 is a schematic diagram of a single magnetic barrier; 6. Magnetic barrier type reluctance rotor structure; 6-1. Magnetic permeable layer; 6-2. Non-magnetic permeable layer; 6-3. Connecting ribs;

图4为分块异向充磁排布永磁体示意图;Figure 4 is a schematic diagram of permanent magnets arranged in blocks with different magnetization;

图5为本发明永磁/磁阻双转子低速大转矩同步电机的无位置传感器矢量控制原理框图。Figure 5 is a functional block diagram of the position sensorless vector control of the permanent magnet/reluctance dual-rotor low-speed and high-torque synchronous motor of the present invention.

附图标记说明:Explanation of reference symbols:

1.外转子;2.内转子;3.定子;4.永磁体;5.定子槽;6.磁障式磁阻转子结构;6-1.导磁层; 6-2.非导磁层;6-3.连接筋;7.隔磁环;8.位置调节器;9.转速调节器;10.转矩调节器;11.三相电流参考值计算模块;12.电流调节器;13.电流可控PWM逆变器;14.三相整流器;15.转子位置估测模块;16.定子电流空间矢量计算模块;17.转矩计算模块。1. Outer rotor; 2. Inner rotor; 3. Stator; 4. Permanent magnet; 5. Stator slot; 6. Magnetic barrier reluctance rotor structure; 6-1. Magnetic permeable layer; 6-2. Non-magnetic permeable layer ; 6-3. Connecting ribs; 7. Magnetic isolation ring; 8. Position regulator; 9. Speed regulator; 10. Torque regulator; 11. Three-phase current reference value calculation module; 12. Current regulator; 13 .Current controllable PWM inverter; 14. Three-phase rectifier; 15. Rotor position estimation module; 16. Stator current space vector calculation module; 17. Torque calculation module.

具体实施方式Detailed ways

永磁/磁阻双转子低速大转矩同步电机,其特征在于:该同步电机主要由外转子(1)、内转子(2)和定子(3)构成;定子(3)设置在外转子(1)和内转子(2)之间;A permanent magnet/reluctance dual-rotor low-speed and high-torque synchronous motor is characterized in that: the synchronous motor is mainly composed of an outer rotor (1), an inner rotor (2) and a stator (3); the stator (3) is arranged on the outer rotor (1) ) and the inner rotor (2);

内转子(2)包括隔磁环(7)(2-1)和磁障式磁阻转子结构(6),磁障式磁阻转子结构(6)为由导磁层(6-1)与非导磁层(6-2)相间构成的结构,各磁障式磁阻转子结构(6) 通过燕尾槽固定在隔磁环(7)外侧壁,磁障式磁阻转子结构(6)设置在隔磁环(7)与定子 (3)之间;The inner rotor (2) includes a magnetic isolation ring (7) (2-1) and a magnetic barrier reluctance rotor structure (6). The magnetic barrier reluctance rotor structure (6) is composed of a magnetic permeable layer (6-1) and A structure composed of alternating non-magnetic conductive layers (6-2), each magnetic barrier reluctance rotor structure (6) is fixed on the outer wall of the magnetic isolation ring (7) through a dovetail groove, and the magnetic barrier reluctance rotor structure (6) is provided Between the magnetic isolation ring (7) and the stator (3);

外转子(1)内侧设置有永磁体(4);A permanent magnet (4) is provided inside the outer rotor (1);

定子(3)的内、外表面均匀开槽,定子(3)的内、外表面槽内均各自嵌放一套三相对称绕组,内外定子槽内的绕组采用串联或并联方式进行联结,形成该电机的总定子绕组。The inner and outer surfaces of the stator (3) are evenly slotted, and a set of three-phase symmetrical windings are respectively embedded in the inner and outer surface slots of the stator (3). The windings in the inner and outer stator slots are connected in series or parallel to form The total stator winding of this motor.

磁障式磁阻转子结构(6)中的导磁层(6-1)与非导磁层(6-2)均采用U形结构;磁障式磁阻转子结构(6)由导磁层(6-1)与非导磁层(6-2)相互交替组成,各导磁层(6-1)之间通过连接筋(6-3)相连,相邻的两层导磁层(6-1)之间形成非导磁层(6-2)。The magnetic permeable layer (6-1) and the non-magnetic permeable layer (6-2) in the magnetic barrier type reluctance rotor structure (6) both adopt a U-shaped structure; the magnetic barrier type reluctance rotor structure (6) consists of a magnetic permeability layer (6-1) and non-magnetic conductive layers (6-2) alternate with each other. The magnetic conductive layers (6-1) are connected through connecting ribs (6-3). The two adjacent magnetic conductive layers (6 -1) to form a non-magnetic conductive layer (6-2).

连接筋(6-3)的宽度只要刚好满足机械强度的条件即可。The width of the connecting ribs (6-3) only needs to meet the mechanical strength conditions.

导磁层(6-1)为由中间到两侧宽度逐渐增加的结构。The magnetic permeable layer (6-1) has a structure with a gradually increasing width from the middle to both sides.

外转子(1)内侧的永磁体(4)为分块异向充磁的永磁体,即将每块永磁体分成多个区域,且各区域的充磁方向由两边向中间与竖直方向夹角逐渐减小,(如图4所示中间的竖向箭头方向为外转子的径向;永磁体(4)表贴在外转子(1)内表面上。The permanent magnets (4) inside the outer rotor (1) are permanent magnets that are magnetized in different directions in blocks, that is, each permanent magnet is divided into multiple areas, and the magnetization direction of each area is from both sides to the middle and the angle between the vertical direction. gradually decreases, (as shown in Figure 4, the direction of the vertical arrow in the middle is the radial direction of the outer rotor; the permanent magnet (4) is surface-attached to the inner surface of the outer rotor (1).

为使内外转子与定子更好地配合,定子(3)的外表面采用分数槽结构,定子(3)的内表面采用分布绕组结构。In order to better match the inner and outer rotors with the stator, the outer surface of the stator (3) adopts a fractional slot structure, and the inner surface of the stator (3) adopts a distributed winding structure.

外转子(1)采用杯型结构与轴承相连,内外转子同轴连接。The outer rotor (1) adopts a cup-shaped structure to be connected to the bearing, and the inner and outer rotors are coaxially connected.

本发明提出了一种永磁/磁阻双转子低速大转矩同步电机,如图1所示,其特征在于:该电机由外转子1、内转子2、定子3构成。定子3内、外表面均匀开槽,定子3内、外表面槽上各嵌放一套三相绕组,且两套绕组采用串联或并联方式联结,形成该电机的总定子绕组。外转子1与定子外侧表贴式永磁体4相匹配。为解决电机转速较低、极对数较多而槽数又有限的矛盾,定子外表面采用分数槽结构,同时利用分数槽绕组的等效分布作用和对齿谐波反电势的削弱作用,以达到改善电势波形和提高绕组利用率的效果。内转子2与定子内侧磁阻结构相匹配,为了减小电机谐波含量、提高磁阻转矩,提高反电势正弦性,定子内表面采用分布绕组结构。The invention proposes a permanent magnet/reluctance dual-rotor low-speed and high-torque synchronous motor, as shown in Figure 1. It is characterized in that: the motor consists of an outer rotor 1, an inner rotor 2, and a stator 3. The inner and outer surfaces of the stator 3 are evenly slotted, and a set of three-phase windings are embedded in the slots on the inner and outer surfaces of the stator 3, and the two sets of windings are connected in series or parallel to form the total stator winding of the motor. The outer rotor 1 matches the surface-mounted permanent magnets 4 on the outside of the stator. In order to solve the contradiction of low motor speed, large number of pole pairs and limited slot number, the outer surface of the stator adopts a fractional slot structure. At the same time, the equivalent distribution effect of the fractional slot winding and the weakening effect of the tooth harmonic back electromotive force are used to achieve To achieve the effect of improving the potential waveform and increasing the winding utilization rate. The inner rotor 2 matches the reluctance structure inside the stator. In order to reduce the harmonic content of the motor, increase the reluctance torque, and improve the sinusoidality of the back electromotive force, the inner surface of the stator adopts a distributed winding structure.

图2为本发明永磁/磁阻双转子低速大转矩同步电机的内转子结构示意图,内转子为导磁层6-1与非导磁层6-2相间的U形磁障结构,各独立的磁障通过燕尾槽固定。双转子电机外转子采用永磁结构,内转子采用磁阻结构,使得电机在具备永磁辅助磁阻式转子电机优势的同时,又使得永磁与磁阻结构相对独立,解决了永磁辅助磁阻式转子电机设计参数多、优化难度大的问题,设计方式更加灵活;大大降低了电机对永磁体需求量和磁性能要求,而且降低了电机成本;电机可同时产生电磁转矩和磁阻转矩,提高了电机的转矩密度,而且两种转矩相互独立,大大增强了控制方式的灵活性,提高了电机的转矩密度、效率、弱磁调速能力和逆变器的利用率。Figure 2 is a schematic structural diagram of the inner rotor of the permanent magnet/reluctance dual-rotor low-speed high-torque synchronous motor of the present invention. The inner rotor has a U-shaped magnetic barrier structure with a magnetic permeable layer 6-1 and a non-magnetic permeable layer 6-2 alternately. The independent magnetic barriers are secured with dovetail grooves. The outer rotor of the dual-rotor motor adopts a permanent magnet structure, and the inner rotor adopts a reluctance structure. This allows the motor to have the advantages of a permanent magnet-assisted reluctance rotor motor, but also makes the permanent magnet and reluctance structures relatively independent, solving the problem of permanent magnet auxiliary magnets. The resistance rotor motor has many design parameters and is difficult to optimize. The design method is more flexible; it greatly reduces the motor's demand for permanent magnets and magnetic performance requirements, and reduces the cost of the motor; the motor can produce electromagnetic torque and reluctance rotation at the same time. torque, which improves the torque density of the motor, and the two torques are independent of each other, which greatly enhances the flexibility of the control method, improves the motor's torque density, efficiency, field-weakening speed regulation capability and inverter utilization.

图3为单个磁障结构示意图。磁障结构是由U形的导磁层6-1与非导磁层6-2相互交替组成,各导磁层6-1之间通过连接筋6-3相连,组成统一的整体。在满足机械强度的条件下,连接筋6-3越窄越好,这将更好地限制磁通沿着规定的路径流通,从而提高电机的能量转换效率。除此之外,磁障中的各导磁层宽度不等,按照由两侧到中间厚度依次减小的方式组合,使得磁障两侧导磁层流过的磁通多而中间少,更合理的分配了磁通量,更好地限制了磁通路径,减小了气隙磁场中的谐波含量,提高了电机气隙磁场的正弦性,降低了转矩脉动,提高了电机的性能。Figure 3 is a schematic diagram of a single magnetic barrier structure. The magnetic barrier structure is composed of U-shaped magnetic permeable layers 6-1 and non-magnetic permeable layers 6-2 alternating with each other. The magnetic permeable layers 6-1 are connected through connecting ribs 6-3 to form a unified whole. Under the condition that the mechanical strength is met, the connecting ribs 6-3 should be as narrow as possible, which will better restrict the flow of magnetic flux along the prescribed path, thereby improving the energy conversion efficiency of the motor. In addition, the magnetic permeable layers in the magnetic barrier have different widths and are combined in such a way that the thickness decreases from both sides to the middle, so that more magnetic flux flows through the magnetic permeable layers on both sides of the magnetic barrier and less in the middle. The magnetic flux is reasonably distributed, the magnetic flux path is better limited, the harmonic content in the air gap magnetic field is reduced, the sinusoidality of the motor air gap magnetic field is improved, the torque ripple is reduced, and the performance of the motor is improved.

图4为分块异向充磁排布永磁体示意图。同一永磁体分成不同的区域,各区域的充磁方式不同,即各区域的充磁方向采用由两边向中间与竖直方向夹角逐渐减小的方式。这样不仅可以使靠近气隙处的永磁磁场更为集中,电机气隙磁通密度分布更加趋近于正弦,谐波含量少,磁密分布更加均匀,还可以进一步增强电机转子凸极效应,进而提高输出电磁转矩能力和永磁体利用率。除此之外,还可以有效地减少齿槽转矩,抑制转矩脉动。Figure 4 is a schematic diagram of permanent magnets arranged in blocks with anisotropic magnetization. The same permanent magnet is divided into different areas, and the magnetization methods of each area are different. That is, the magnetization direction of each area adopts a method in which the angle between the two sides and the vertical direction gradually decreases. This can not only make the permanent magnet magnetic field near the air gap more concentrated, make the motor air gap flux density distribution closer to sinusoidal, have less harmonic content, and make the magnetic density distribution more uniform, but can also further enhance the salient pole effect of the motor rotor. This further improves the output electromagnetic torque capability and permanent magnet utilization. In addition, it can also effectively reduce cogging torque and suppress torque pulsation.

本发明提出了一种永磁/磁阻双转子低速大转矩同步电机的无位置传感器矢量控制方法,如图5所示,通过估测磁障式磁阻转子结构(6)位置来获得整个转子位置,进而实现无位置传感器控制。本发明的无位置传感器矢量控制方法无需坐标变换,结构简单,克服了传统矢量控制的复杂性和对电机参数依赖性强的问题。The present invention proposes a position sensorless vector control method for a permanent magnet/reluctance dual-rotor low-speed high-torque synchronous motor. As shown in Figure 5, the entire position of the magnetic barrier reluctance rotor structure (6) is estimated to obtain rotor position, thereby enabling position sensorless control. The position sensorless vector control method of the present invention does not require coordinate transformation, has a simple structure, and overcomes the complexity of traditional vector control and the strong dependence on motor parameters.

本发明的新型同步电机的输出转矩是内外转子与定子磁场相互作用结果的叠加,由于磁阻转子同步电机的凸极比较大,易于估测转子位置,因此本发明通过估测磁阻转子位置来获得整个转子位置,进而实现无位置传感器控制。将检测到的定子三相电流值输入到转子位置估测模块15,得到转子位置估测值和转速估测值,由转子位置给定值减去转子位置估测值,得到转子位置误差值,将转子位置误差值输入到位置调节器8,得到转速给定值,由转速给定值减去转速估测值,得到转速误差值,将转速误差值输入到转速调节器9,得到转矩给定值,同时将检测到的定子三相电流值输入到定子电流空间矢量计算模块16得到定子电流空间矢量的幅值和空间电角度,通过转矩计算模块17计算得到电机的实际输出转矩,由转矩给定值减去实际输出转矩,得到电机转矩误差值,将电机转矩误差值输入到转矩调节器10,得到定子电流空间矢量给定值,将定子电流空间矢量给定值和三相电流初始相位输入到三相电流给定值计算模块11,从而得到三相定子电流的给定值,最后由三相定子电流给定值减去定子三相电流检测值,得到三相定子电流误差值,将三相定子电流误差值输入到电流调节器12得到电流可控PWM逆变器13的控制信号来控制本发明的新型同步电机。本发明的无位置传感器矢量控制方法无需坐标变换,结构简单,克服了传统矢量控制的复杂性和对电机参数依赖性强的问题。The output torque of the new synchronous motor of the present invention is the superposition of the interaction results between the internal and external rotor and the stator magnetic field. Since the salient pole of the reluctance rotor synchronous motor is relatively large, it is easy to estimate the rotor position. Therefore, the present invention estimates the reluctance rotor position. To obtain the entire rotor position, thereby achieving position sensorless control. Input the detected three-phase current value of the stator into the rotor position estimation module 15 to obtain the estimated rotor position value and the estimated speed value. Subtract the estimated rotor position value from the given rotor position value to obtain the rotor position error value. Input the rotor position error value to the position regulator 8 to obtain the speed given value. Subtract the estimated speed value from the given speed value to obtain the speed error value. Input the speed error value to the speed regulator 9 to obtain the torque given value. fixed value, and at the same time, input the detected three-phase current value of the stator into the stator current space vector calculation module 16 to obtain the amplitude and space electrical angle of the stator current space vector, and calculate the actual output torque of the motor through the torque calculation module 17, Subtract the actual output torque from the torque given value to obtain the motor torque error value. Input the motor torque error value to the torque regulator 10 to obtain the stator current space vector given value. The stator current space vector is given The value and the initial phase of the three-phase current are input into the three-phase current given value calculation module 11, thereby obtaining the given value of the three-phase stator current. Finally, the three-phase stator current detection value is subtracted from the three-phase stator current given value to obtain the three-phase stator current detection value. The phase stator current error value is input to the current regulator 12 to obtain the control signal of the current controllable PWM inverter 13 to control the new synchronous motor of the present invention. The position sensorless vector control method of the present invention does not require coordinate transformation, has a simple structure, and overcomes the complexity of traditional vector control and the strong dependence on motor parameters.

Claims (1)

1.一种应用永磁/磁阻双转子低速大转矩同步电机的无位置传感器控制策略,其特征在于:1. A position sensorless control strategy using a permanent magnet/reluctance dual-rotor low-speed high-torque synchronous motor, which is characterized by: 永磁/磁阻双转子低速大转矩同步电机,该同步电机主要由外转子(1)、内转子(2)和定子(3)构成;定子(3)设置在外转子(1)和内转子(2)之间;Permanent magnet/reluctance dual-rotor low-speed high-torque synchronous motor, the synchronous motor is mainly composed of an outer rotor (1), an inner rotor (2) and a stator (3); the stator (3) is arranged on the outer rotor (1) and the inner rotor (2) between; 内转子(2)包括隔磁环(7)和磁障式磁阻转子结构(6),磁障式磁阻转子结构(6)为由导磁层(6-1)与非导磁层(6-2)相间排列构成的结构,各磁障式磁阻转子结构(6)通过燕尾槽固定在隔磁环(7)外侧壁,磁障式磁阻转子结构(6)设置在隔磁环(7)与定子(3)之间;The inner rotor (2) includes a magnetic isolation ring (7) and a magnetic barrier reluctance rotor structure (6). The magnetic barrier reluctance rotor structure (6) is composed of a magnetic permeable layer (6-1) and a non-magnetic permeable layer ( 6-2) A structure composed of alternating arrangements. Each magnetic barrier type reluctance rotor structure (6) is fixed on the outer wall of the magnetic isolation ring (7) through a dovetail groove. The magnetic barrier type reluctance rotor structure (6) is set on the magnetic isolation ring. Between (7) and stator (3); 外转子(1)内侧设置有永磁体(4);A permanent magnet (4) is provided inside the outer rotor (1); 定子(3)的内、外表面均匀开槽,定子(3)的内、外表面槽内均各自嵌放一套三相对称绕组,内外定子槽内的绕组采用串联或并联方式进行联结,形成该电机的总定子绕组;The inner and outer surfaces of the stator (3) are evenly slotted, and a set of three-phase symmetrical windings are respectively embedded in the inner and outer surface slots of the stator (3). The windings in the inner and outer stator slots are connected in series or parallel to form The total stator winding of the motor; 通过估测磁障式磁阻转子结构(6)位置来获得整个转子位置,进而实现无位置传感器控制;将检测到的定子三相电流值输入到转子位置估测模块(15),得到转子位置估测值和转速估测值,由转子位置给定值减去转子位置估测值,得到转子位置误差值,将转子位置误差值输入到位置调节器(8),得到转速给定值,由转速给定值减去转速估测值,得到转速误差值,将转速误差值输入到转速调节器(9),得到转矩给定值,同时将检测到的定子三相电流值输入到定子电流空间矢量计算模块(16)得到定子电流空间矢量的幅值和空间电角度,通过转矩计算模块(17)计算得到电机的实际输出转矩,由转矩给定值减去实际输出转矩,得到电机转矩误差值,将电机转矩误差值输入到转矩调节器(10),得到定子电流空间矢量给定值,将定子电流空间矢量给定值和三相电流初始相位输入到三相电流给定值计算模块(11),从而得到三相定子电流的给定值,最后由三相定子电流给定值减去定子三相电流检测值,得到三相定子电流误差值,将三相定子电流误差值输入到电流调节器(12)得到电流可控PWM逆变器(13)的控制信号来控制同步电机。The entire rotor position is obtained by estimating the position of the magnetic barrier reluctance rotor structure (6), thereby achieving position sensorless control; the detected three-phase current value of the stator is input to the rotor position estimation module (15) to obtain the rotor position. The estimated value and the estimated speed value are obtained by subtracting the estimated value of the rotor position from the given value of the rotor position to obtain the rotor position error value. Input the rotor position error value into the position regulator (8) to obtain the given value of the speed, which is given by Subtract the estimated speed value from the speed given value to obtain the speed error value. Input the speed error value to the speed regulator (9) to obtain the torque given value. At the same time, input the detected three-phase current value of the stator into the stator current. The space vector calculation module (16) obtains the amplitude and space electrical angle of the stator current space vector, and calculates the actual output torque of the motor through the torque calculation module (17). The actual output torque is subtracted from the torque given value, Obtain the motor torque error value, input the motor torque error value to the torque regulator (10), obtain the stator current space vector given value, and input the stator current space vector given value and the three-phase current initial phase into the three-phase The current given value calculation module (11) is used to obtain the given value of the three-phase stator current. Finally, the three-phase stator current detection value is subtracted from the three-phase stator current given value to obtain the three-phase stator current error value. The stator current error value is input to the current regulator (12) to obtain the control signal of the current-controlled PWM inverter (13) to control the synchronous motor.
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