CN109855661A - A kind of incremental encoder signal processing method and system - Google Patents

A kind of incremental encoder signal processing method and system Download PDF

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Publication number
CN109855661A
CN109855661A CN201811414448.2A CN201811414448A CN109855661A CN 109855661 A CN109855661 A CN 109855661A CN 201811414448 A CN201811414448 A CN 201811414448A CN 109855661 A CN109855661 A CN 109855661A
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China
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signal
data information
signal processing
digital
incremental encoder
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CN201811414448.2A
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Chinese (zh)
Inventor
刘畅
李雪雷
李建荣
沈铖武
蔡盛
王志乾
刘绍锦
刘玉生
马文家
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Changchun Institute of Optics Fine Mechanics and Physics of CAS
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Changchun Institute of Optics Fine Mechanics and Physics of CAS
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Abstract

The invention discloses a kind of incremental encoder signal processing method and system, it the described method comprises the following steps: the code-disc signal of signal processing module reception incremental encoder, and processing and Subdividing Processing are amplified to the code-disc signal, obtain the first data information;Digital signal processor receives the first data information, and carries out calculation process to first data information, obtains the second data information, and export the second data information by serial port chip;Programmable gate array receives the second data information, and second data information transfer to display module is shown.The present invention is amplified and is segmented by independent code device signal processing module, to encoder code disc original signal, then directly exports subdivision's signal by signal processing module, circuit is simple, fast response time, high reliablity, the contradiction being able to solve between photoelectric encoder miniaturization and high resolution.

Description

A kind of incremental encoder signal processing method and system
Technical field
The present invention relates to photoelectric coding field of signal processing, in particular to a kind of incremental encoder signal processing method and System.
Background technique
Photoelectric precision tracking technique is a core technology in national defence, wherein tracking servo system is crucial One link.
The basic principle of photoelectricity incremental encoder work is to Moire fringe interpolation.The divided method of Moire fringe is light Learn subdivision, mechanical subdivision and electronics subdivision.Wherein, electronics divided method has precision height, is easily achieved measurement and data The advantages that automation for the treatment of process, thus be widely used.Common electronics divided method includes hardware subdivision With two kinds of digital subdividing.Digital subdividing is that photosignal is become digital signal by A/D converter, then again by digital signal It is input in CPU, is calculated by programming, tables look-up with interpolation and complete, although this method has high-resolution Feature, but subdivision accuracy is influenced by A/D sampling and the fluctuation of speed of encoder shaft.Hardware subdivision precision is not then by encoder The shaft fluctuation of speed influence, have many advantages, such as conversion rate it is fast, it is simple and reliable for structure, be easily achieved.
However, to realize quickly accurate target positioning, accurately and reliably angle measuring system is needed, this is for photoelectric coding Device is put forward higher requirements.In certain servo-systems, due to being limited by factors such as encoder volume, grating ruling radiuses, pass The hardware subdivision circuit level of system is low, and the resolving power of incremental encoder is caused to be unable to satisfy system requirements.
Summary of the invention
The present invention is intended to provide a kind of technical solution of incremental encoder signal processing, overcomes hardware in the prior art Divided method integrated level is low, encoder resolution is unable to satisfy requirement
To achieve the above object, the invention adopts the following technical scheme:
On the one hand, a kind of incremental encoder signal processing system is inventor provided, the system comprises signal processings Module, digital signal processor, programmable gate array, serial port chip and display module;The signal processing module and number are believed The connection of number processor, the digital signal processor are connect with programmable gate array, the programmable gate array and display module Connection, the digital signal processor are connect with serial port chip;
The signal processing module is used to receive the code-disc signal of incremental encoder, and puts to the code-disc signal Big processing and Subdividing Processing, obtain the first data information;
The digital signal processor carries out at operation for receiving the first data information, and to first data information Reason obtains the second data information, and exports the second data information by serial port chip;
The programmable gate array is for receiving the second data information, and by second data information transfer to showing mould Block is shown.
Further, the code-disc signal includes the original signal of incremental encoder, and the original signal is 90 ° of difference Sinusoidal signal, cosine signal and zero signal.
Further, the signal processing module includes analog-digital converter, signal correction controller, subdivision chip and 3 A adjustable amplifier;
3 adjustable amplifiers are respectively used to amplify processing to the sinusoidal signal, cosine signal, zero signal;
The analog-digital converter is used to amplified signal being converted to digital signal;
The signal correction controller passes through subdivision chip to revised for being modified to the digital signal Digital signal is finely divided operation.
On the other hand, inventor additionally provides a kind of incremental encoder signal processing method, and the method is applied to increase Amount formula code device signal processing system, the system comprises signal processing module, digital signal processor, programmable gate array, Serial port chip and display module;The signal processing module is connect with digital signal processor, the digital signal processor with Programmable gate array connection, the programmable gate array are connect with display module, the digital signal processor and serial port chip Connection;It the described method comprises the following steps:
Signal processing module receive incremental encoder code-disc signal, and to the code-disc signal amplify processing and Subdividing Processing obtains the first data information;
Digital signal processor receives the first data information, and carries out calculation process to first data information, obtains Second data information, and the second data information is exported by serial port chip;
Programmable gate array receives the second data information, and second data information transfer to display module is shown Show.
Further, the code-disc signal includes the original signal of incremental encoder, and the original signal is 90 ° of difference Sinusoidal signal, cosine signal and zero signal.
Further, the signal processing module includes analog-digital converter, signal correction controller, subdivision chip and 3 A adjustable amplifier;The described method includes:
3 adjustable amplifiers amplify processing to the sinusoidal signal, cosine signal, zero signal respectively;
Amplified signal is converted to digital signal by analog-digital converter;
Signal correction controller is modified the digital signal, and by subdivision chip to revised digital signal It is finely divided operation.
It is different from the prior art, incremental encoder signal processing method and system, described described in above-mentioned technical proposal Method is the following steps are included: signal processing module receives the code-disc signal of incremental encoder, and carries out to the code-disc signal Enhanced processing and Subdividing Processing obtain the first data information;Digital signal processor receives the first data information, and to described the One data information carries out calculation process, obtains the second data information, and export the second data information by serial port chip;It can compile Journey gate array receives the second data information, and second data information transfer to display module is shown.The present invention is logical Independent code device signal processing module is crossed, encoder code disc original signal is amplified and segmented, then by signal processing Module directly exports subdivision's signal, and circuit is simple, fast response time, high reliablity, be able to solve photoelectric encoder miniaturization and Contradiction between high resolution.
Detailed description of the invention
Fig. 1 is the schematic diagram for the incremental encoder signal processing system that one embodiment of the invention is related to;
Fig. 2 is the schematic diagram for the original signal that one embodiment of the invention is related to;
Fig. 3 is the schematic diagram for the original signal that another embodiment of the present invention is related to;
Fig. 4 is the schematic diagram for the output signal that one embodiment of the invention is related to;
Fig. 5 is the structural schematic diagram for the signal processing module that one embodiment of the invention is related to;
Fig. 6 is the flow chart for the incremental encoder signal processing method that one embodiment of the invention is related to;
Description of symbols:
1, incremental encoder;
2, incremental encoder signal processing system;
21, signal processing module;22, digital signal processor;23, programmable gate array;24, serial port chip;25, it shows Module.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, below in conjunction with attached drawing and specific implementation Example, the present invention will be described in further detail.It should be appreciated that specific embodiment described herein is only to explain this hair It is bright, but not to limit the present invention.
As shown in Figure 1, the system 2 includes letter for the present invention provides a kind of incremental encoder signal processing system Number processing module 21, digital signal processor 22, programmable gate array 23, serial port chip 24 and display module 25;The signal Processing module 21 is connect with digital signal processor 22, and the digital signal processor 22 is connect with programmable gate array 23, institute It states programmable gate array 23 to connect with display module 25, the digital signal processor 22 is connect with serial port chip 24;
The signal processing module 21 is used to receive the code-disc signal of incremental encoder, and carries out to the code-disc signal Enhanced processing and Subdividing Processing obtain the first data information.In the present embodiment, the code-disc signal includes increment type coding The original signal of device, the original signal are sinusoidal signal, cosine signal and the zero signal for differing 90 °.Original signal is shown It is intended to as shown in Figure 2,3 respectively.
The digital signal processor 22 carries out operation for receiving the first data information, and to first data information Processing obtains the second data information, and exports the second data information by serial port chip.In the present embodiment, the number Word signal processor uses the TMS320F28335 with powerful floating-point operation function for center processor, can save code Time and memory space are executed, has many advantages, such as precision height, small power consumption, while there is special enhancing quadrature coding pulse module Interface ensure that the rapidity and correctness of signal-obtaining.
The programmable gate array 23 is extremely shown for receiving the second data information, and by second data information transfer Module is shown.Second data information, that is, output signal, output signal are as shown in Figure 4.Programmable gate array (FPGA) It is a kind of driven by program logical device, just as a microprocessor, controls program and be stored in memory, after power-up, program is certainly It is dynamic to be loaded into chip execution.Programmable gate array is generally made of 2 programmable modules and storage SRAM.CLB is programmable patrols Block is collected, is the core component of field programmable gate array, is the basic unit for realizing logic function, mainly by logical function The Digital Logical Circuits such as generator, trigger, data selector are constituted.In the present embodiment, the display module is LED light Group, the LED light group include the LED light of multiple array arrangements, and LED light board shows corresponding code value with hexadecimal.
As shown in figure 5, the signal processing module includes analog-digital converter, signal correction controller, subdivision chip and 3 A adjustable amplifier.3 adjustable amplifiers are respectively used to amplify place to the sinusoidal signal, cosine signal, zero signal Reason;The analog-digital converter is used to amplified signal being converted to digital signal;The signal correction controller is used for institute It states digital signal to be modified, and be finely divided operation to revised digital signal by segmenting chip.Specifically, amplifier A is used to amplify sinusoidal signal processing, and amplifier B is used to amplify cosine signal processing, and amplifier C is used for zero Position signal amplifies processing.
In the present embodiment, it includes: so that each digital signal that signal correction controller, which is modified digital signal, Amplitude difference less than 10%.100~2048 subdivisions can be carried out to signal by segmenting the proprietary port of chip, export for two-way it is orthogonal Pulse A and B, be connected with the enhancing quadrature coding pulse module interface of DSP, encoder zero signal Z then with the I/O of DSP mouth It is connected.
Referring to Fig. 6, inventor additionally provides a kind of incremental encoder signal processing method, the method is applied to increase Amount formula code device signal processing system, the system comprises signal processing module, digital signal processor, programmable gate array, Serial port chip and display module;The signal processing module is connect with digital signal processor, the digital signal processor with Programmable gate array connection, the programmable gate array are connect with display module, the digital signal processor and serial port chip Connection;It the described method comprises the following steps:
The code-disc signal that step S601 signal processing module receives incremental encoder is initially entered, and the code-disc is believed Number processing and Subdividing Processing are amplified, obtains the first data information;
Then enter step S602 digital signal processor receive the first data information, and to first data information into Row calculation process obtains the second data information, and exports the second data information by serial port chip;
It then enters step S603 programmable gate array and receives the second data information, and by second data information transfer It is shown to display module.
In certain embodiments, the signal processing module includes analog-digital converter, signal correction controller, subdivision chip And 3 adjustable amplifiers;The described method includes: 3 adjustable amplifiers are respectively to the sinusoidal signal, cosine signal, zero-bit Signal amplifies processing;Amplified signal is converted to digital signal by analog-digital converter;Signal correction controller is to described Digital signal is modified, and is finely divided operation to revised digital signal by segmenting chip.
In actual application, it after system electrification, is detected and is increased by the I/O mouth of DSP (i.e. digital signal processor) Amount formula encoder zero pulse signal Z, when detecting zero pulse signal Z, then the position is encoder zero-bit, and in program In set.Encoder shaft rotation direction is judged according to the phase relation of A and B simultaneously, acquires signal processing mould The data of block, obtain the angle value between the position and zero-bit by data processing, are sent to host computer by serial port chip, together When be sent to FPGA (i.e. programmable gate array) by data line, and by LED light arrange display encoder angle-data.
The present invention uses independent signal processing module, and hardware design is simple, the direct output coder subdivision's signal of module, No longer need to carry out digital subdividing, the code device signal after encoder subdivision is stable, resolving power is high, the revolving speed measured is accurate, not by The influence of velocity interval improves the stability and reliability of system, can solve the contradiction of miniaturization encoder and high resolution, The requirement of servo-control system can be met.
Described a specific embodiment of the invention, is not intended to limit the scope of the present invention..It is any according to this hair Any other various changes and modifications made by bright technical concept should be included in the protection model of the claims in the present invention In enclosing.

Claims (6)

1. a kind of incremental encoder signal processing system, which is characterized in that the system comprises signal processing modules, number letter Number processor, programmable gate array, serial port chip and display module;The signal processing module and digital signal processor connect It connects, the digital signal processor is connect with programmable gate array, and the programmable gate array is connect with display module, the number Word signal processor is connect with serial port chip;
The signal processing module is used to receive the code-disc signal of incremental encoder, and amplifies place to the code-disc signal Reason and Subdividing Processing, obtain the first data information;
The digital signal processor carries out calculation process for receiving the first data information, and to first data information, The second data information is obtained, and the second data information is exported by serial port chip;
The programmable gate array for receive the second data information, and by second data information transfer to display module into Row display.
2. incremental encoder signal processing system as described in claim 1, which is characterized in that the code-disc signal includes increasing The original signal of amount formula encoder, the original signal are sinusoidal signal, cosine signal and the zero signal for differing 90 °.
3. incremental encoder signal processing system as claimed in claim 2, which is characterized in that the signal processing module packet Include analog-digital converter, signal correction controller, subdivision chip and 3 adjustable amplifiers;
3 adjustable amplifiers are respectively used to amplify processing to the sinusoidal signal, cosine signal, zero signal;
The analog-digital converter is used to amplified signal being converted to digital signal;
The signal correction controller passes through subdivision chip to revised number for being modified to the digital signal Signal is finely divided operation.
4. a kind of incremental encoder signal processing method, which is characterized in that the method is applied to incremental encoder signal Processing system, the system comprises signal processing module, digital signal processor, programmable gate array, serial port chip and displays Module;The signal processing module is connect with digital signal processor, and the digital signal processor and programmable gate array connect It connects, the programmable gate array is connect with display module, and the digital signal processor is connect with serial port chip;The method packet Include following steps:
Signal processing module receives the code-disc signal of incremental encoder, and amplifies processing and subdivision to the code-disc signal Processing, obtains the first data information;
Digital signal processor receives the first data information, and carries out calculation process to first data information, obtains second Data information, and the second data information is exported by serial port chip;
Programmable gate array receives the second data information, and second data information transfer to display module is shown.
5. incremental encoder signal processing method as claimed in claim 4, which is characterized in that the code-disc signal includes increasing The original signal of amount formula encoder, the original signal are sinusoidal signal, cosine signal and the zero signal for differing 90 °.
6. incremental encoder signal processing method as claimed in claim 5, which is characterized in that the signal processing module packet Include analog-digital converter, signal correction controller, subdivision chip and 3 adjustable amplifiers;The described method includes:
3 adjustable amplifiers amplify processing to the sinusoidal signal, cosine signal, zero signal respectively;
Amplified signal is converted to digital signal by analog-digital converter;
Signal correction controller is modified the digital signal, and is carried out by subdivision chip to revised digital signal Segment operation.
CN201811414448.2A 2018-11-26 2018-11-26 A kind of incremental encoder signal processing method and system Pending CN109855661A (en)

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