CN109851870A - A kind of latex pillow and its processing technology - Google Patents
A kind of latex pillow and its processing technology Download PDFInfo
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- CN109851870A CN109851870A CN201811483526.4A CN201811483526A CN109851870A CN 109851870 A CN109851870 A CN 109851870A CN 201811483526 A CN201811483526 A CN 201811483526A CN 109851870 A CN109851870 A CN 109851870A
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Abstract
The present invention relates to the technical fields of bedding auxiliary equipment, more particularly to a kind of latex pillow and its processing technology, a kind of latex pillow of the invention and its processing technology, comprising the following steps: (1) ingredient of latex pillow；(2) ammonia and vulcanization are removed；(3) it blisters into mould；(4) be heating and curing sizing；(5) it punches；(6) reheating solidifying and setting；(7) it is cleaned and dried.
Description
Technical field
The present invention relates to the technical fields of bedding auxiliary equipment, more particularly to a kind of latex pillow and its processing work
Skill.
Background technique
Latex pillow is made up of with certain adjuvant certain proportion natural emulsion, with existing common pillow elasticity
The disadvantages of difference, poor plasticity, easy mildew, is compared, and latex pillow can make user, with soft comfort level, hold people in sleep
Body cervical vertebra alleviates cervical vertebra pressure, brings user's health comfortable sleep, and have and be not susceptible to go mouldy in use,
The advantages that facilitating easy cleaning, therefore the favor by the majority of consumers have biggish market prospects.
The latex pillow that natural emulsion and certain adjuvant are made by certain proportion, the pliability of natural emulsion
It is apparently higher than synthetic latex, exactly because its pliability is preferable, causes natural emulsion pillow poor to the supporting role on head, makes
Used time head recess is poor for the supporting role of head and cervical vertebra into latex pillow, poor using reasonability；When in use, head
Portion can portion concave into latex pillow so that head feels sultry, airtight, the usage comfort of latex pillow is caused to decline.
Summary of the invention
In order to solve the above technical problems, the present invention provides one kind under the premise of keeping latex pillow pliability, correspondingly increase
The hardness of latex pillow improves the supporting role to head and cervical vertebra, improves and uses reasonability；The gas permeability for improving latex pillow, mentions
The latex pillow and its processing technology of high usage comfort.
A kind of latex pillow of the invention and its processing technology, comprising the following steps:
(1) it the ingredient of latex pillow: is measured with 100 parts of weight, by 70-80 parts of natural emulsions, 10-15 parts of synthetic latexs and 5-20 parts
Adjuvant, which is added to, to be successively added in blender, stirring at normal temperature 10 minutes, obtains mixed liquor A after mixing.
(2) ammonia and vulcanization are removed: mixed liquor A in the step (1) is carried out except ammonia, except mixture A is added to rubber after ammonia
Vulcanizing treatment is carried out in glue vulcanizer.
(3) blister mould: the mixed liquor that Xiang Suoshu step (2) obtains is injected in foaming machine by pipeline, in 25-38 DEG C of temperature
Foaming processing is carried out under the conditions of degree, a large amount of foams is converted by the processed mixed liquor of foaming machine, then by the foam of formation
Through pipeline into mold, when foam fills mold, grinding tool is sealed.
(4) be heating and curing sizing: being transferred to heating room and solidify the mold for filling foam in the step (4) and determine
Type takes out mold self-heating room, opens mold, and stereotyped latex pillow is taken out.
(5) punch: by needle plate pressing on the latex pillow of solidifying and setting, the needle on needle plate is pricked into latex pillow, certainly by needle plate
It is removed on latex pillow, forms a large amount of uniform apertures on latex pillow at this time.
(6) latex pillow after punching: being put into heating room again, carries out solidifying and setting by reheating solidifying and setting, will be newborn
Glue is rested the head in self-heating room and is taken out.
(7) it is cleaned and dried: the latex pillow of reheating solidifying and setting being placed in rinse bath and is cleaned, after cleaning
Latex pillow be placed in drying chamber, dry 2-8 hour, take out finished product latex pillow can be obtained.
A kind of latex pillow of the invention and its processing technology, it is preferred that natural emulsion is 75 parts in the step (1), is closed
It is 13 parts at latex, adjuvant is 12 parts.
A kind of latex pillow of the invention and its processing technology, it is preferred that the adjuvant in the step (1) includes solidification
Agent, liquid soap, antioxidant, stearic acid sodium and water.
A kind of latex pillow of the invention and its processing technology, it is preferred that 2-3 parts of coagulator in the step (1), liquid soap
0.5-1 parts, 1-2 parts of antioxidant, 1-2 parts and water 4-7.5 parts of stearic acid sodium.
A kind of latex pillow of the invention and its processing technology, it is preferred that in the step (3), the temperature of foaming machine is adjusted
It is 30-35 DEG C.
A kind of latex pillow of the invention and its processing technology heat room steam temperature in the step (4) and the step (6)
Degree is adjusted to 110-120 DEG C, and curing time is 2-8 minutes.
A kind of latex pillow of the invention and its processing technology, it is preferred that it is in the step (4) and the step (6) plus
Hot cell vapor (steam) temperature is adjusted to 113-116 DEG C, and curing time is 4-6 minutes.
A kind of latex pillow of the invention and its processing technology, it is preferred that the drying temperature of drying chamber is in the step (6)
It 50-65 DEG C, dries 4-6 hours.
Compared with prior art the invention has the benefit that gradually decreasing with natural emulsion proportion, synthesis
Latex proportion gradually rises, and the air penetrability of latex pillow gradually decreases, but all in all, and the amplitude of variation of air penetrability is very
It is small, but it is all remarkably higher than the latex pillow air penetrability of the prior art, illustrate needle plate to the punching effect of latex pillow to improvement latex pillow
Gas permeability there is obvious action, meanwhile, with gradually rising for synthetic latex ratio, the maximum cup depth of latex pillow by
It gradually reduces, illustrates that synthetic latex has certain effect for improving the hardness tool of latex pillow, and ratio shared by synthetic latex is got over
The hardness of height, latex pillow is bigger, bigger for the support force of head and cervical vertebra, but when synthetic latex mass fraction is higher than 75,
The amplitude of the maximum cup depth decline of latex pillow gradually tends towards stability, from the point of view of comprehensive gas permeability and hardness, natural emulsion and conjunction
It is selected as the 75:13 in embodiment 4 at the ratio of latex, the air penetrability of latex pillow is 113 at this time, is significantly higher than the cream of the prior art
Glue pillow, maximum cup depth are 38 millimeters, the substantially less than latex pillow of the prior art.
Specific embodiment
With reference to embodiment, the embodiment of the present invention is furthur described in detail.Following embodiment is used for
Illustrate the present invention, but is not intended to limit the scope of the invention.
Embodiment 1
It is measured with 100 parts of weight, 78 parts of natural emulsions, 10 parts of synthetic latexs and 12 parts of adjuvants is added to successively to be added to and be stirred
It mixes in machine, stirring at normal temperature 10 minutes, obtains mixed liquor A after mixing, mixed liquor A is carried out to remove ammonia except ammonia and vulcanizing treatment
After vulcanization, mixed liquor is injected in foaming machine by pipeline, foaming processing is carried out under the conditions of 30-35 DEG C of temperature, by foaming machine
Processed mixed liquor is converted into a large amount of foams, and the foam of formation is then passed through pipeline into mold, is filled to foam
When mold, grinding tool is sealed, then mold is transferred to and heats room progress solidifying and setting, after solidifying and setting, mold is opened, will determine
The good latex pillow of type takes out, and by needle plate pressing on the latex pillow of solidifying and setting, the needle on needle plate is pricked into latex pillow, certainly by needle plate
It is removed on latex pillow, forms a large amount of uniform apertures on latex pillow at this time, the latex pillow after punching is put into heating room again, into
Row solidifying and setting will be taken out in latex pillow self-heating room, by the latex pillow of reheating solidifying and setting be placed in rinse bath into
Row cleaning, the latex pillow after cleaning is placed in drying chamber, is dried 4-6 hours, and finished product latex pillow can be obtained in taking-up, to latex
The hardness and air penetrability of pillow are detected, degree of support and gas permeability of the latex pillow tested to cervical vertebra.
Embodiment 2
It is measured with 100 parts of weight, 77 parts of natural emulsions, 11 parts of synthetic latexs and 12 parts of adjuvants is added to successively to be added to and be stirred
It mixes in machine, stirring at normal temperature 10 minutes, obtains mixed liquor A after mixing, mixed liquor A is carried out to remove ammonia except ammonia and vulcanizing treatment
After vulcanization, mixed liquor is injected in foaming machine by pipeline, foaming processing is carried out under the conditions of 30-35 DEG C of temperature, by foaming machine
Processed mixed liquor is converted into a large amount of foams, and the foam of formation is then passed through pipeline into mold, is filled to foam
When mold, grinding tool is sealed, then mold is transferred to and heats room progress solidifying and setting, after solidifying and setting, mold is opened, will determine
The good latex pillow of type takes out, and by needle plate pressing on the latex pillow of solidifying and setting, the needle on needle plate is pricked into latex pillow, certainly by needle plate
It is removed on latex pillow, forms a large amount of uniform apertures on latex pillow at this time, the latex pillow after punching is put into heating room again, into
Row solidifying and setting will be taken out in latex pillow self-heating room, by the latex pillow of reheating solidifying and setting be placed in rinse bath into
Row cleaning, the latex pillow after cleaning is placed in drying chamber, is dried 4-6 hours, and finished product latex pillow can be obtained in taking-up, to latex
The hardness and air penetrability of pillow are detected, degree of support and gas permeability of the latex pillow tested to cervical vertebra.
Embodiment 3
It is measured with 100 parts of weight, 76 parts of natural emulsions, 12 parts of synthetic latexs and 12 parts of adjuvants is added to successively to be added to and be stirred
It mixes in machine, stirring at normal temperature 10 minutes, obtains mixed liquor A after mixing, mixed liquor A is carried out to remove ammonia except ammonia and vulcanizing treatment
After vulcanization, mixed liquor is injected in foaming machine by pipeline, foaming processing is carried out under the conditions of 30-35 DEG C of temperature, by foaming machine
Processed mixed liquor is converted into a large amount of foams, and the foam of formation is then passed through pipeline into mold, is filled to foam
When mold, grinding tool is sealed, then mold is transferred to and heats room progress solidifying and setting, after solidifying and setting, mold is opened, will determine
The good latex pillow of type takes out, and by needle plate pressing on the latex pillow of solidifying and setting, the needle on needle plate is pricked into latex pillow, certainly by needle plate
It is removed on latex pillow, forms a large amount of uniform apertures on latex pillow at this time, the latex pillow after punching is put into heating room again, into
Row solidifying and setting will be taken out in latex pillow self-heating room, by the latex pillow of reheating solidifying and setting be placed in rinse bath into
Row cleaning, the latex pillow after cleaning is placed in drying chamber, is dried 4-6 hours, and finished product latex pillow can be obtained in taking-up, to latex
The hardness and air penetrability of pillow are detected, degree of support and gas permeability of the latex pillow tested to cervical vertebra.
Embodiment 4
It is measured with 100 parts of weight, 75 parts of natural emulsions, 13 parts of synthetic latexs and 12 parts of adjuvants is added to successively to be added to and be stirred
It mixes in machine, stirring at normal temperature 10 minutes, obtains mixed liquor A after mixing, mixed liquor A is carried out to remove ammonia except ammonia and vulcanizing treatment
After vulcanization, mixed liquor is injected in foaming machine by pipeline, foaming processing is carried out under the conditions of 30-35 DEG C of temperature, by foaming machine
Processed mixed liquor is converted into a large amount of foams, and the foam of formation is then passed through pipeline into mold, is filled to foam
When mold, grinding tool is sealed, then mold is transferred to and heats room progress solidifying and setting, after solidifying and setting, mold is opened, will determine
The good latex pillow of type takes out, and by needle plate pressing on the latex pillow of solidifying and setting, the needle on needle plate is pricked into latex pillow, certainly by needle plate
It is removed on latex pillow, forms a large amount of uniform apertures on latex pillow at this time, the latex pillow after punching is put into heating room again, into
Row solidifying and setting will be taken out in latex pillow self-heating room, by the latex pillow of reheating solidifying and setting be placed in rinse bath into
Row cleaning, the latex pillow after cleaning is placed in drying chamber, is dried 4-6 hours, and finished product latex pillow can be obtained in taking-up, to latex
The hardness and air penetrability of pillow are detected, degree of support and gas permeability of the latex pillow tested to cervical vertebra.
Embodiment 5
It is measured with 100 parts of weight, 74 parts of natural emulsions, 14 parts of synthetic latexs and 12 parts of adjuvants is added to successively to be added to and be stirred
It mixes in machine, stirring at normal temperature 10 minutes, obtains mixed liquor A after mixing, mixed liquor A is carried out to remove ammonia except ammonia and vulcanizing treatment
After vulcanization, mixed liquor is injected in foaming machine by pipeline, foaming processing is carried out under the conditions of 30-35 DEG C of temperature, by foaming machine
Processed mixed liquor is converted into a large amount of foams, and the foam of formation is then passed through pipeline into mold, is filled to foam
When mold, grinding tool is sealed, then mold is transferred to and heats room progress solidifying and setting, after solidifying and setting, mold is opened, will determine
The good latex pillow of type takes out, and by needle plate pressing on the latex pillow of solidifying and setting, the needle on needle plate is pricked into latex pillow, certainly by needle plate
It is removed on latex pillow, forms a large amount of uniform apertures on latex pillow at this time, the latex pillow after punching is put into heating room again, into
Row solidifying and setting will be taken out in latex pillow self-heating room, by the latex pillow of reheating solidifying and setting be placed in rinse bath into
Row cleaning, the latex pillow after cleaning is placed in drying chamber, is dried 4-6 hours, and finished product latex pillow can be obtained in taking-up, to latex
The hardness and air penetrability of pillow are detected, degree of support and gas permeability of the latex pillow tested to cervical vertebra.
Embodiment 6
It is measured with 100 parts of weight, 73 parts of natural emulsions, 15 parts of synthetic latexs and 12 parts of adjuvants is added to successively to be added to and be stirred
It mixes in machine, stirring at normal temperature 10 minutes, obtains mixed liquor A after mixing, mixed liquor A is carried out to remove ammonia except ammonia and vulcanizing treatment
After vulcanization, mixed liquor is injected in foaming machine by pipeline, foaming processing is carried out under the conditions of 30-35 DEG C of temperature, by foaming machine
Processed mixed liquor is converted into a large amount of foams, and the foam of formation is then passed through pipeline into mold, is filled to foam
When mold, grinding tool is sealed, then mold is transferred to and heats room progress solidifying and setting, after solidifying and setting, mold is opened, will determine
The good latex pillow of type takes out, and by needle plate pressing on the latex pillow of solidifying and setting, the needle on needle plate is pricked into latex pillow, certainly by needle plate
It is removed on latex pillow, forms a large amount of uniform apertures on latex pillow at this time, the latex pillow after punching is put into heating room again, into
Row solidifying and setting will be taken out in latex pillow self-heating room, by the latex pillow of reheating solidifying and setting be placed in rinse bath into
Row cleaning, the latex pillow after cleaning is placed in drying chamber, is dried 4-6 hours, and finished product latex pillow can be obtained in taking-up, to latex
The hardness and air penetrability of pillow are detected, degree of support and gas permeability of the latex pillow tested to cervical vertebra.
The water polo that weight is 5kg is placed in the maximum recess that latex pillow is observed on embodiment 1-9 and pure natural latex pillow
Depth, to evaluate latex pillow to the support force on head and cervical vertebra.
Following table is obtained by embodiment 1-6.
Can be seen that gradually decreasing with natural emulsion proportion through upper table, synthetic latex proportion by
Edge up height, and the air penetrability of latex pillow gradually decreases, but all in all, the amplitude of variation very little of air penetrability, but is all remarkably higher than existing
There is the latex pillow air penetrability of technology, it is significant to illustrate that needle plate has the punching effect of latex pillow to the gas permeability for improving latex pillow
Effect, meanwhile, with gradually rising for synthetic latex ratio, the maximum cup depth of latex pillow is gradually decreased, and illustrates synthesis cream
Glue has certain effect for improving the hardness tool of latex pillow, and ratio shared by synthetic latex is higher, and the hardness of latex pillow is got over
Greatly, bigger for the support force of head and cervical vertebra, but when synthetic latex mass fraction is higher than 75, the maximum recess of latex pillow is deep
The amplitude of degree decline gradually tends towards stability, and from the point of view of comprehensive gas permeability and hardness, the ratio of natural emulsion and synthetic latex is selected as reality
The 75:13 in example 4 is applied, the air penetrability of latex pillow is 113 at this time, is significantly higher than the latex pillow of the prior art, maximum cup depth
It is 38 millimeters, the substantially less than latex pillow of the prior art.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, without departing from the technical principles of the invention, several improvements and modifications, these improvements and modifications can also be made
Also it should be regarded as protection scope of the present invention.
Claims (8)
1. a kind of latex pillow and its processing technology, which comprises the following steps:
(1) it the ingredient of latex pillow: is measured with 100 parts of weight, by 70-80 parts of natural emulsions, 10-15 parts of synthetic latexs and 5-20 parts
Adjuvant, which is added to, to be successively added in blender, stirring at normal temperature 10 minutes, obtains mixed liquor A after mixing.
(2) ammonia and vulcanization are removed: mixed liquor A in the step (1) is carried out except ammonia, except mixture A is added to rubber sulphur after ammonia
Vulcanizing treatment is carried out in change machine.
(3) blister mould: the mixed liquor that Xiang Suoshu step (2) obtains is injected in foaming machine by pipeline, in 25-38 DEG C of temperature strip
Foaming processing is carried out under part, is converted into a large amount of foams by the processed mixed liquor of foaming machine, is then passed through the foam of formation
When foam fills mold, grinding tool is sealed into mold for pipeline.
(4) be heating and curing sizing: the mold for filling foam in the step (4) is transferred to heating room and carries out solidifying and setting, it will
Mold self-heating room is taken out, and mold is opened, and stereotyped latex pillow is taken out.
(5) punch: by needle plate pressing on the latex pillow of solidifying and setting, the needle on needle plate is pricked into latex pillow, by needle plate from latex
It is removed on pillow, forms a large amount of uniform apertures on latex pillow at this time.
(6) reheating solidifying and setting: the latex pillow after punching is put into heating room again, solidifying and setting is carried out, by latex pillow
It is taken out in self-heating room.
(7) it is cleaned and dried: the latex pillow of reheating solidifying and setting being placed in rinse bath and is cleaned, by the cream after cleaning
Glue pillow is placed in drying chamber, is dried 2-8 hours, and finished product latex pillow can be obtained in taking-up.
2. a kind of latex pillow as described in claim 1 and its processing technology, which is characterized in that it is preferred, in the step (1)
Natural emulsion is 75 parts, and synthetic latex is 13 parts, and adjuvant is 12 parts.
3. a kind of latex pillow as claimed in claim 2 and its processing technology, which is characterized in that it is preferred, in the step (1)
Adjuvant include coagulator, liquid soap, antioxidant, stearic acid sodium and water.
4. a kind of latex pillow as claimed in claim 3 and its processing technology, which is characterized in that it is preferred, in the step (1)
2-3 parts of coagulator, 0.5-1 parts of liquid soap, 1-2 parts of antioxidant, 1-2 parts and water 4-7.5 parts of stearic acid sodium.
5. a kind of latex pillow as claimed in claim 4 and its processing technology, which is characterized in that further include preferred, the step
Suddenly in (3), the temperature of foaming machine is adjusted to 30-35 DEG C.
6. a kind of latex pillow as claimed in claim 5 and its processing technology, which is characterized in that further include the step (4) and
Heating room vapor (steam) temperature is adjusted to 110-120 DEG C in the step (6), and curing time is 2-8 minutes.
7. a kind of latex pillow as claimed in claim 6 and its processing technology, which is characterized in that it is preferred, the step (4) and
Heating room vapor (steam) temperature in the step (6) is adjusted to 113-116 DEG C, and curing time is 4-6 minutes.
8. a kind of latex pillow as claimed in claim 7 and its processing technology, which is characterized in that it is preferred, in the step (6)
The drying temperature of drying chamber is 50-65 DEG C, is dried 4-6 hours.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811483526.4A CN109851870A (en) | 2018-12-06 | 2018-12-06 | A kind of latex pillow and its processing technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811483526.4A CN109851870A (en) | 2018-12-06 | 2018-12-06 | A kind of latex pillow and its processing technology |
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| CN109851870A true CN109851870A (en) | 2019-06-07 |
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ID=66890759
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| CN201811483526.4A Pending CN109851870A (en) | 2018-12-06 | 2018-12-06 | A kind of latex pillow and its processing technology |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111920273A (en) * | 2020-06-17 | 2020-11-13 | 南通文博海绵工艺品有限公司 | Slow-rebound pillow and production process thereof |
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Application publication date: 20190607 |