CN108477921A - One kind is for EPE latex cotton 3D mattresses and preparation method thereof - Google Patents
One kind is for EPE latex cotton 3D mattresses and preparation method thereof Download PDFInfo
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- CN108477921A CN108477921A CN201810280768.7A CN201810280768A CN108477921A CN 108477921 A CN108477921 A CN 108477921A CN 201810280768 A CN201810280768 A CN 201810280768A CN 108477921 A CN108477921 A CN 108477921A
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- Prior art keywords
- bed body
- spring
- layer
- latex
- epe
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Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C23/00—Spring mattresses with rigid frame or forming part of the bedstead, e.g. box springs; Divan bases; Slatted bed bases
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C21/00—Attachments for beds, e.g. sheet holders, bed-cover holders; Ventilating, cooling or heating means in connection with bedsteads or mattresses
- A47C21/04—Devices for ventilating, cooling or heating
- A47C21/042—Devices for ventilating, cooling or heating for ventilating or cooling
- A47C21/046—Devices for ventilating, cooling or heating for ventilating or cooling without active means, e.g. with openings or heat conductors
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L7/00—Compositions of natural rubber
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
Abstract
The invention discloses one kind for EPE latex cotton 3D mattresses and preparation method thereof,Including 3D mattress bodies,The 3D mattress bodies include the first spring and third bed body,The top uniform crossover of second bed body is equipped with the first spring and second spring,The top of first spring and second spring is fixed with the second bed body by hot melt adhesive,Second bed body is internally provided with vessel,The side of the third bed body is provided with handle,The outside of first bed body and the second bed body is provided with bedcover,First bed body,Second bed body and third bed body are by wearing layer,Insulating layer,Active layer,Latex cotton layer and base's composition,Latex cotton layer is provided at the top of the base,It is provided with active layer at the top of the latex cotton layer,It is provided with insulating layer at the top of the active layer,It is provided with wearing layer at the top of the insulating layer,The invention,Flexibility is more preferable,It is more comfortable,Preparation process is quicker simultaneously,It is efficient.
Description
Technical field
The present invention relates to mattress technical fields, specially a kind of for EPE latex cotton 3D mattresses and preparation method thereof.
Background technology
Latex bed mattress refers to that the rubber myron come is acquired from rubber tree, and modernization is combined by consummate technical matters
Equipment and technology come carry out the techniques such as molding, foaming, gel, vulcanization, washing, drying, molding and packaging produce have it is more
The modernization green dormitory articles of the high-quality healthy sleep of suitable human body of kind excellent performance.They are extremely precious, because every daily
Rubber tree can only output 30cc latex juice.One emulsion products at least needs for one day to one and half time complete the production, and is phase
When a kind of time-consuming and precious material product.There is high resiliency by the latex bed mattress that latex is fabricated to, different weight can be met
The needs of crowd, good support force can adapt to the various sleeping positions of sleeper.Latex bed mattress contacts human body area than common
Mattress contact human body area is higher by very much, can averagely disperse the endurance of human body weight, have the function of the bad sleeping position of correction, more have
The effect of sterilization.Another big feature of latex bed mattress be it is noiseless, it is shockproof, effectively improve sleep quality, gas permeability is preferable, mesh
The preceding market price is relatively high.
But existing latex bed mattress 1, be not easy to be inserted into, it has not been convenient to use, 2, production process it is cumbersome, working efficiency
It is relatively low, therefore a kind of EPE latex cotton 3D mattresses and preparation method thereof that are used for of design are necessary.
Invention content
The purpose of the present invention is to provide one kind for EPE latex cotton 3D mattresses and preparation method thereof, to solve the above-mentioned back of the body
The problem of being proposed in scape technology.
In order to solve the above technical problem, the present invention provides following technical solutions：
One kind is used for EPE latex cotton 3D mattresses, including 3D mattress bodies, the 3D mattress bodies include the first spring, first
Body, second spring, the second bed body, bedcover, vessel, handle and third bed body, the top uniform crossover installation of second bed body
There are the first spring and a second spring, the top of first spring and second spring is fixed with the second bed body by hot melt adhesive,
Second bed body is internally provided with vessel, and the vessel is internally provided with third bed body, the side of the third bed body
It is provided with handle, the outside of first bed body and the second bed body is provided with bedcover, first bed body, the second bed body and third
Bed body is made of wearing layer, insulating layer, active layer, latex cotton layer and base, and latex cotton layer is provided at the top of the base,
It is provided with active layer at the top of the latex cotton layer, insulating layer, the top of the insulating layer are provided at the top of the active layer
It is provided with wearing layer.
One kind being used for EPE latex cotton 3D mattress preparation methods, including, step 1, raw material selection；Step 2, dispensing；Step
Three, foaming；Step 4, grouting；Step 5, baking；Step 6, forming；
In the step 1, raw material is selected from the juice in rubber tree, the liquid flowed out when natural emulsion is rubber tree tapping,
It is creamy white, solid content is 30%~40%, and 1.06 microns of rubber size average out to, fresh natural emulsion contains rubber constituent
27%~41.3%, water 44%~70%, protein 0.2%~4.5%, natural resin 2%~5%, carbohydrate 0.36%~
4.2%, ash content 0.4%；Juice after selection is filtered, the juice of uniform quality is obtained；
In the step 2, by vulcanizing agent, gelling agent, antioxidant and various auxiliary agents by strainer filtering, one is then pressed
Fixed proportioning chooses juice, vulcanizing agent, gelling agent, antioxidant and various auxiliary agents, and mixed material is transported to and is stirred to react
In kettle, then the material after being stirred is filtered, obtains purer mixed liquor；
In the step 3, the mixed liquor of gained in step 2 is transported in emulsion foaming machine and is foamed, is added simultaneously
Soap and air, air is more, and the thinner product the softer, and foamed time is shorter；
In the step 4, the latex to have foamed in step step 3 is injected into latex mold, foam flows through one
Hose, by being introduced into a series of molds when conveyer belt in face of operator, when each mold is filled to top, die cover is closed
On, at this moment, gelling or freezing action occur under the action of gelling agent for the foam in mould, and mold is then put into curing cage
Vulcanized, vulcanization or solidification occur under the action of heat；
In the step 5, after a certain time, mold in step 4 is opened, mattress is taken out and wash totally,
It is then placed in baking oven, is toasted；
In the step 6, by the mattress after being toasted in step 5, water cooling molding is carried out, completes to prepare.
According to above-mentioned technical proposal, first spring is fixed with second spring by hot melt adhesive, and the first spring and
Two springs generate difference of height.
According to above-mentioned technical proposal, the insulating layer is a kind of asbestos insulation quilt component.
According to above-mentioned technical proposal, first spring is fixed by hot melt adhesive with second spring and the second bed body.
According to above-mentioned technical proposal, the temperature of the curing cage is at 110 DEG C.
According to above-mentioned technical proposal, the temperature of the stirred autoclave is at 110 DEG C.
Compared with prior art, the advantageous effect of the invention reached is：For EPE latex cotton 3D mattresses and its preparation side
Method, by the vessel that is internally provided with of second bed body, the vessel is internally provided with third bed body, and easy to disassemble
Three bed bodies, it is easy to use, while the first spring intersects installation with second spring and generates difference of height, ventilates convenient for mattress, makes it
It is more comfortable；It is six step by step rapid convenient for latex cotton 3D mattresses are made by this, work at the same time it is efficient, it is simple to operate.
Description of the drawings
Attached drawing is used to provide further understanding of the present invention, and a part for constitution instruction, the reality with the present invention
It applies example to be used to explain the present invention together, not be construed as limiting the invention.In the accompanying drawings：
Fig. 1 is the overall flow figure of the present invention；
Fig. 2 is the overall structure diagram of the present invention；
Fig. 3 is the whole interior structural schematic diagram of the present invention；
Fig. 4 is the third bed body internal structure schematic diagram of the present invention；
Fig. 5 is the bed body regional structure schematic diagram of the present invention；
In figure：1,3D mattress bodies；2, the first spring；3, the first bed body；4, second spring；5, the second bed body；6, bedcover；7, hold
Chamber；8, handle；9, third bed body；10, wearing layer；11, insulating layer；12, active layer；13, latex cotton layer；14, base.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
- 5 are please referred to Fig.1, the present invention provides a kind of technical solution：One kind being used for EPE latex cotton 3D mattresses, including 3D mattresses
Ontology 1,3D mattress bodies 1 include the first spring 2, the first bed body 3, second spring 4, the second bed body 5, bedcover 6, vessel 7, handle
8 and third bed body 9, the top uniform crossover of the second bed body 5 first spring 2 and second spring 4, the first spring 2 and are installed
The top of two springs 4 is fixed with the second bed body 5 by hot melt adhesive, and the second bed body 5 is internally provided with vessel 7, vessel 7 it is interior
Portion is provided with third bed body 9, and the side of third bed body 9 is provided with handle 8, and the outside of the first bed body 3 and the second bed body 5 is provided with
Bedcover 6, the first bed body 3, the second bed body 5 and third bed body 9 are by wearing layer 10, insulating layer 11, active layer 12, latex cotton layer 13
It is formed with base 14, the top of base 14 is provided with latex cotton layer 13, and the top of latex cotton layer 13 is provided with active layer 12, activity
The top of layer 12 is provided with insulating layer 11, and the top of insulating layer 11 is provided with wearing layer 10.
One kind being used for EPE latex cotton 3D mattress preparation methods, including, step 1, raw material selection；Step 2, dispensing；Step
Three, foaming；Step 4, grouting；Step 5, baking；Step 6, forming；
In step 1, raw material is selected from the juice in rubber tree, the liquid flowed out when natural emulsion is rubber tree tapping, in breast
White, solid content be 30%~40%, 1.06 microns of rubber size average out to, fresh natural emulsion containing rubber constituent 27%~
41.3%, water 44%~70%, protein 0.2%~4.5%, natural resin 2%~5%, carbohydrate 0.36%~4.2%, ash
Divide 0.4%；Juice after selection is filtered, the juice of uniform quality is obtained；
In step 2, by vulcanizing agent, gelling agent, antioxidant and various auxiliary agents by strainer filtering, then by centainly matching
Than selection juice, vulcanizing agent, gelling agent, antioxidant and various auxiliary agents, mixed material is transported in stirred autoclave,
Then the material after being stirred is filtered, obtains purer mixed liquor；
In step 3, the mixed liquor of gained in step 2 is transported in emulsion foaming machine and is foamed, while soap is added
And air, air is more, and the thinner product the softer, and foamed time is shorter；
In step 4, the latex to have foamed in step step 3 is injected into latex mold, foam flows through a hose,
By being introduced into a series of molds when conveyer belt in face of operator, when each mold is filled to top, die cover is closed, this
When, gelling or freezing action occur under the action of gelling agent for the foam in mould, and mold, which is then put into curing cage, carries out
Vulcanization or solidification occur under the action of heat for vulcanization；
In step 5, after a certain time, mold in step 4 is opened, mattress is taken out and wash totally, then
It is put into baking oven, is toasted；
In step 6, by the mattress after being toasted in step 5, water cooling molding is carried out, completes to prepare.
According to above-mentioned technical proposal, the first spring 2 is fixed with second spring 4 by hot melt adhesive, and the first spring 2 and second
Spring 4 generates difference of height, convenient for ventilation, keeps mattress more soft.
According to above-mentioned technical proposal, insulating layer 11 is a kind of asbestos insulation quilt component, convenient for heat preservation.
According to above-mentioned technical proposal, the first spring 2 is fixed by hot melt adhesive with second spring 4 and the second bed body 5, is convenient for
Ensure the stability of connection.
According to above-mentioned technical proposal, the temperature of curing cage is at 110 DEG C, convenient for accelerating vulcanization.
According to above-mentioned technical proposal, the temperature of stirred autoclave is at 110 DEG C, convenient for accelerating mixing.
Operation principle：Raw material is selected from the juice in rubber tree, and the liquid flowed out when natural emulsion is rubber tree tapping is in
Milky, solid content are 30%~40%, and 1.06 microns of rubber size average out to, fresh natural emulsion contains rubber constituent 27%
~41.3%, water 44%~70%, protein 0.2%~4.5%, natural resin 2%~5%, carbohydrate 0.36%~4.2%,
Ash content 0.4%；Juice after selection is filtered, the juice of uniform quality is obtained；By vulcanizing agent, gelling agent, antioxidant
And various auxiliary agents are by strainer filtering, then choose juice, vulcanizing agent, gelling agent, antioxidant and various according to a certain ratio
Mixed material is transported in stirred autoclave by auxiliary agent, is then filtered the material after being stirred, is compared
Pure mixed liquor；The mixed liquor of gained, which is transported in emulsion foaming machine, to foam, while soap and air is added, and air is got over
More, the thinner product the softer, and foamed time is shorter；After a certain time, mold in step 4 is opened, mattress is taken out
Wash totally, be then placed in baking oven, toasted, the mattress after baking carries out water cooling molding, completes to prepare；
Insulating layer 11 is a kind of asbestos insulation quilt component, and there is good insulation effect, the first spring 2 to pass through hot melt with second spring 4
Glue is fixed, and the first spring 2 generates difference of height with second spring 4, so that air is more circulated, makes mattress more comfortable, while can
Third bed body 9 is pulled out from vessel 7 with pull handle 8, is easy to use, third bed body 9 can be inserted into vessel 7 when not in use
In, save space.
Finally it should be noted that：The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention,
Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art, still may be used
With technical scheme described in the above embodiments is modified or equivalent replacement of some of the technical features.
All within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in the present invention's
Within protection domain.
Claims (7)
1. one kind being used for EPE latex cotton 3D mattresses, including 3D mattress bodies（1）, it is characterised in that：The 3D mattress bodies（1）
Including the first spring（2）, the first bed body（3）, second spring（4）, the second bed body（5）, bedcover（6）, vessel（7）, handle（8）With
Third bed body（9）, second bed body（5）Top uniform crossover the first spring is installed（2）And second spring（4）, described
First spring（2）And second spring（4）Top the second bed body is fixed with by hot melt adhesive（5）, second bed body（5）'s
It is internally provided with vessel（7）, the vessel（7）Be internally provided with third bed body（9）, the third bed body（9）Side set
It is equipped with handle（8）, first bed body（3）With the second bed body（5）Outside be provided with bedcover（6）, first bed body（3）、
Second bed body（5）With third bed body（9）By wearing layer（10）, insulating layer（11）, active layer（12）, latex cotton layer（13）And base
Layer（14）Composition, the base（14）Top be provided with latex cotton layer（13）, the latex cotton layer（13）Top be provided with
Active layer（12）, the active layer（12）Top be provided with insulating layer（11）, the insulating layer（11）Top be provided with it is resistance to
Grind layer（10）.
2. one kind being used for EPE latex cotton 3D mattress preparation methods, including, step 1, raw material selection；Step 2, dispensing；Step
Three, foaming；Step 4, grouting；Step 5, baking；Step 6, forming；It is characterized in that：
In the step 1, raw material is selected from the juice in rubber tree, the liquid flowed out when natural emulsion is rubber tree tapping,
It is creamy white, solid content is 30%~40%, and 1.06 microns of rubber size average out to, fresh natural emulsion contains rubber constituent
27%~41.3%, water 44%~70%, protein 0.2%~4.5%, natural resin 2%~5%, carbohydrate 0.36%~
4.2%, ash content 0.4%；Juice after selection is filtered, the juice of uniform quality is obtained；
In the step 2, by vulcanizing agent, gelling agent, antioxidant and various auxiliary agents by strainer filtering, one is then pressed
Fixed proportioning chooses juice, vulcanizing agent, gelling agent, antioxidant and various auxiliary agents, and mixed material is transported to and is stirred to react
In kettle, then the material after being stirred is filtered, obtains purer mixed liquor；
In the step 3, the mixed liquor of gained in step 2 is transported in emulsion foaming machine and is foamed, is added simultaneously
Soap and air, air is more, and the thinner product the softer, and foamed time is shorter；
In the step 4, the latex to have foamed in step step 3 is injected into latex mold, foam flows through one
Hose, by being introduced into a series of molds when conveyer belt in face of operator, when each mold is filled to top, die cover is closed
On, at this moment, gelling or freezing action occur under the action of gelling agent for the foam in mould, and mold is then put into curing cage
Vulcanized, vulcanization or solidification occur under the action of heat；
In the step 5, after a certain time, mold in step 4 is opened, mattress is taken out and wash totally,
It is then placed in baking oven, is toasted；
In the step 6, by the mattress after being toasted in step 5, water cooling molding is carried out, completes to prepare.
3. according to claim 1 a kind of for EPE latex cotton 3D mattresses, it is characterised in that：First spring（2）With
Second spring（4）It is fixed by hot melt adhesive, and the first spring（2）With second spring（4）Generate difference of height.
4. according to claim 1 a kind of for EPE latex cotton 3D mattresses, it is characterised in that：The insulating layer（11）For
A kind of asbestos insulation quilt component.
5. according to claim 1 a kind of for EPE latex cotton 3D mattresses, it is characterised in that：First spring（2）With
Second spring（4）With the second bed body（5）Fixed by hot melt adhesive.
6. according to claim 1 a kind of for EPE latex cotton 3D mattress preparation methods, it is characterised in that：The vulcanization
The temperature of case is at 110 DEG C.
7. according to claim 1 a kind of for EPE latex cotton 3D mattress preparation methods, it is characterised in that：The stirring
The temperature of reaction kettle is at 110 DEG C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810280768.7A CN108477921A (en) | 2018-04-02 | 2018-04-02 | One kind is for EPE latex cotton 3D mattresses and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810280768.7A CN108477921A (en) | 2018-04-02 | 2018-04-02 | One kind is for EPE latex cotton 3D mattresses and preparation method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108477921A true CN108477921A (en) | 2018-09-04 |
Family
ID=63317885
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810280768.7A Pending CN108477921A (en) | 2018-04-02 | 2018-04-02 | One kind is for EPE latex cotton 3D mattresses and preparation method thereof |
Country Status (1)
| Country | Link |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110193905A (en) * | 2019-06-14 | 2019-09-03 | 浙江安吉美佳琪家居用品有限公司 | A kind of latex bed mattress production technology |
| WO2021253630A1 (en) * | 2020-06-16 | 2021-12-23 | 浙江天盛汽车配件有限公司 | Wear-resistant foam automobile mat and preparation method |
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| CN107007071A (en) * | 2017-06-17 | 2017-08-04 | 合肥市晨雷思建筑材料科技有限公司 | A kind of multifunctional mattress and preparation method |
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|---|---|---|---|---|
| CN2788659Y (en) * | 2005-05-08 | 2006-06-21 | 冯季强 | Frame for bed mattress |
| CN2868021Y (en) * | 2006-01-23 | 2007-02-14 | 谭治铭 | Curve end seam type bagged helical spring rank |
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