CN109820371A - A kind of mattress of comfortable ventilating - Google Patents
A kind of mattress of comfortable ventilating Download PDFInfo
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- CN109820371A CN109820371A CN201910181495.5A CN201910181495A CN109820371A CN 109820371 A CN109820371 A CN 109820371A CN 201910181495 A CN201910181495 A CN 201910181495A CN 109820371 A CN109820371 A CN 109820371A
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- layer
- mattress
- spring
- composite fibre
- slow release
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Abstract
The invention discloses a kind of mattresses of comfortable ventilating, including surface layer, air-permeable layer, slow release layer and supporting layer, surface layer is emulsion layer, several ventholes are offered on surface layer, air-permeable layer is spongy layer, slow release layer is mixed fiber layer, supporting layer is spring layer, and structure of the invention is reasonable, and emulsion layer adapts to the curve of human body, each position of body is all supported, keep human body more comfortable, the pillar on spongy layer jacks up emulsion layer, makes between spongy layer and emulsion layer that there are gaps, quickly the steam on mattress can be discharged, use mattress more comfortable.
Description
Technical field
The present invention relates to life household product technical field, in particular to a kind of mattress of comfortable ventilating.
Background technique
In daily life, people spend the about half of time in sleep, and mattress is important one of bedding.Mesh
Before, the mattress that domestic people's majority uses is that clad and spring layer are constituted, its shortcoming is that: the bullet in one side conventional mattresses
Spring has certain noise during compression；Spring in another aspect mattress is easy to lose after long-time use
Elasticity easily causes mattress to be partially formed recess.
Traditional mattress is ventilative poor, and mattress service life is short, makes troubles to life.In addition, common mattress heat dissipation is slow,
Poor air permeability easily makes one body and does not feel good, make one to have difficulty in going to sleep in the hot summer.In view of the above problems, one kind set forth below
Solution.
Summary of the invention
The object of the present invention is to provide a kind of mattresses of comfortable ventilating, have and possess good elasticity, enable mattress more
Good adaptation human body supports each position of human body is smooth, keeps human body more comfortable, and have good ventilative
Property, so that the steam on mattress is quickly discharged, mattress is made to keep dry advantage.
Above-mentioned technical purpose of the invention has the technical scheme that
A kind of mattress of comfortable ventilating, including surface layer, air-permeable layer, slow release layer and supporting layer, the surface layer are emulsion layer, the branch
Support layer is spring layer, the production method on the surface layer the following steps are included:
A: natural emulsion, coagulator and vulcanizing agent are added to according to a certain percentage in mixing machine and are uniformly mixed, and form liquid
Stoste.Mass percent between the natural emulsion, coagulator and vulcanizing agent is
Natural emulsion: 95%-98%；
Coagulator: 0%-3%；
Vulcanizing agent: 0%-3%；
B: by stoste after vacuum foam and microwave drying, latex mattress is made.Three layers of latex mattress are stacked gradually into bonding, group
Synthesize surface layer.Several ventholes are offered on the surface layer.
The air-permeable layer is spongy layer, and the spongy layer is memory foam, and the production method of the memory foam is as follows:
A: polyurethane, crosslinking agent, foaming agent, catalyst, foam stabiliser and water are mixed according to certain mass percent, shape
At mixture；The mass percent of each component are as follows:
Polyurethane: 90%-95%；
Crosslinking agent: 1%-2%；
Foaming agent: 1%-3%；
Catalyst: 1%-2%；
Foam stabiliser: 0%-2%；
Water: 2%-5%；
B: the mixture is added in foaming machine, is foamed using foaming machine to mixture, and blowing temperature is controlled 100
DEG C -120 DEG C, cavernous body is made；
C: by cavernous body by conventional steps such as extruding, drying, foam-rubber cushion, as air-permeable layer is made.
The upper surface of the spongy layer is installed with pillar, the upper surface of the pillar and the lower end face contact on surface layer, described
Pillar is arc-shaped.
The slow release layer is mixed fiber layer, and the production of the slow release layer includes the following steps:
Bamboo fibre and monofilament: the normal process steps such as successively being cut off, be crushed by A, bamboo fibre and monofilament is made flat mixed
Condensating fiber；
B: composite fibre is placed into fully sheathed case, controls the temperature in fully sheathed case at 70 DEG C -80 DEG C, composite fibre is made to ferment,
Remove the peculiar smell in composite fibre；
C: carrying out drying and processing for the composite fibre after removing peculiar smell, controls the moisture in composite fibre 5% hereinafter, later will
Composite fibre is pressed into flat and cooling at high temperature under high pressure, is fabricated to slow release layer.
The supporting layer includes that several smart steel springs and three layers of supporting network, three layers of supporting network are sequentially sleeved at spring
On, and be fixedly connected with the side wall of spring, the upper end of the spring is installed with support plate.The lower end of the spring is installed with bottom
The lower end surface of plate, the bottom plate is installed with non-slip mat.
This product is a kind of mattress of comfortable ventilating, including surface layer, air-permeable layer, slow release layer and supporting layer.Surface layer uses day
Right latex is raw material, and several ventholes are opened up on surface layer obtained, surface layer is enable preferably to adapt to the curve of human body, will
Each position of human body all supports；Air-permeable layer uses memory foam, so that mattress is had good recovery, is not in part
The phenomenon that collapsing；Slow release layer uses bamboo fibre and monofilament, so that slow release layer is had preferable support force and gas permeability, and have insect prevention
Mould proof characteristic keeps mattress safer, and surface layer, air-permeable layer, slow release layer and supporting layer successively bond, and mattress is made to can adapt to people
Body improves the sleep quality of people.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of embodiment.
Appended drawing reference: 1, surface layer；11, venthole；2, air-permeable layer；21, pillar；3, slow release layer；4, supporting layer；41, smart steel
Spring；42, supporting network；43, support plate；5, bottom plate；51, non-slip mat.
Specific embodiment
As described below is only the preferred embodiment of the present invention, and protection scope is not limited merely to the embodiment, all to belong to
Protection scope of the present invention should belong in technical solution under thinking of the present invention.Simultaneously it should be pointed out that for the art
For those of ordinary skill, several improvements and modifications without departing from the principles of the present invention, these improvements and modifications are also answered
It is considered as protection scope of the present invention.
Three floor latex mattress are followed successively by No.1 latex mattress, No. two latex mattress and No. three latex mattress from top to bottom.Three layers of cream
The production method of rubber mat is identical, and the ratio of each component when three layers of latex mattress make is different.
Natural emulsion when No.1 latex mattress makes: coagulator: the mass ratio of vulcanizing agent are as follows: 98:1:1；No. two latex mattress
Natural emulsion when production: coagulator: the mass ratio of vulcanizing agent are as follows: 96:3:1；Natural emulsion when No. three latex mattress production: solidifying
Gu agent: the mass ratio of vulcanizing agent are as follows: 95:3:2.
Natural emulsion, coagulator and vulcanizing agent are contributed in mixing machine according to certain mass ratio, mix each composition
Uniformly, liquid charging stock is formed.
Liquid charging stock is imported into foaming machine, foaming machine is started, makes foaming machine start to stir liquid charging stock, and to foaming
Helium is continually fed into machine.In the process, foam can be generated in foaming machine, foam is imported into mold, when filling in mold
When full foam, mold is sealed.
After the mold is cooled, latex mattress is taken out out of mold, latex mattress is used microwave irradiation 3 minutes of 90W, after taking-up
It is cleaned and is dried, obtain workable latex mattress.
Air-permeable layer 2 is spongy layer, takes polyurethane: crosslinking agent: foaming agent: catalyst: foam stabiliser: water
Mass ratio are as follows: 93:2:1:1:1:2；
The mixture of above-mentioned mass ratio is pumped into foaming machine to foam, control blowing temperature is 110 DEG C, forms cavernous body.It will
Cavernous body obtained is placed into mold, and mold is placed in cooling chamber and is cooled down, and cooling temperature is controlled at 15 DEG C.It is cooling
Afterwards, mattress is processed according to the method for conventional production sponge matress.
Slow release layer 3 uses bamboo fibre and monofilament.By bamboo fibre and monofilament 2:8 in mass ratio, processed.
Processing method are as follows: all cut off bamboo fibre and monofilament.By after cutting bamboo fibre and monofilament mix, and to it
Attrition crushing is carried out, so that bamboo fibre and monofilament is changed its original shape, is made into flat composite fibre.
Composite fibre is placed into fully sheathed case, the temperature controlled in fully sheathed case is maintained at 70 DEG C, keeps composite fibre natural
Fermentation.During fermentation, higher temperature can kill most of bacterium in composite fibre, keep composite fibre more clear
It is clean, and can remove and the peculiar smell in composite fibre.
Composite fibre after fermentation is taken out, and drying and processing is carried out to it, makes the water tariff collection in composite fibre 5%
Left and right.It pressurizes at high temperature to composite fibre, composite fibre is pressed into flat, obtained slow release layer 3.
Supporting layer 4 is several smart steel springs 41 and three layers of supporting network 42 being set on smart steel spring 41.Each essence steel bomb
The upper surface of spring 41 is installed with support plate 43, and the lower end of support plate 43 one end and slow release layer 3 far from smart steel spring 41 is fixed
Connection, plays a supportive role to slow release layer 3, air-permeable layer 2 and surface layer 1.
The mesh of supporting network 42 is set on smart steel spring 41, is risen to slow release layer 3 disposed thereon, air-permeable layer 2 and surface layer 1
Supporting role, making mattress is not in the phenomenon that collapsing.
The lower end of smart steel spring 41 is installed with bottom plate 5, and the lower end surface of bottom plate 5 is installed with non-slip mat 51.Non-slip mat 51 and bed
Plate contact, enables mattress to be preferably placed on bed board, will not slide.
Surface layer 1, air-permeable layer 2, slow release layer 3, supporting layer 4 and bottom plate 5 are successively adhesively fixed, and form the mattress of finished product.
Claims (7)
1. a kind of mattress of comfortable ventilating, including surface layer (1), air-permeable layer (2), slow release layer (3) and supporting layer (4), feature exists
In the surface layer (1) is emulsion layer, and the air-permeable layer (2) is spongy layer, and the slow release layer (3) is mixed fiber layer, the branch
Supportting layer (4) is spring layer, the production method of the surface layer (1) the following steps are included:
A: natural emulsion, coagulator and vulcanizing agent are added to according to a certain percentage in mixing machine and are uniformly mixed, and form liquid
Stoste；Mass percent between the natural emulsion, coagulator and vulcanizing agent are as follows:
Natural emulsion: 95%-98%；
Coagulator: 0%-3%；
Vulcanizing agent: 0%-3%；
B: by stoste after vacuum foam and microwave drying, latex mattress is made；Three layers of latex mattress are stacked gradually into bonding, group
It synthesizes surface layer (1).
2. a kind of mattress of comfortable ventilating according to claim 1, which is characterized in that the surface layer (1) if on offer
Dry venthole (11).
3. a kind of mattress of comfortable ventilating according to claim 1, which is characterized in that the spongy layer is memory foam,
The production method of the memory foam is as follows:
A: polyurethane, crosslinking agent, foaming agent, catalyst, foam stabiliser and water are mixed according to certain mass percent, shape
At mixture；The mass percent of each component are as follows:
Polyurethane: 90%-95%；
Crosslinking agent: 1%-2%；
Foaming agent: 1%-3%；
Catalyst: 1%-2%；
Foam stabiliser: 0%-2%；
Water: 2%-5%；
B: the mixture is added in foaming machine, is foamed using foaming machine to mixture, and blowing temperature is controlled 100
DEG C -120 DEG C, cavernous body is made；
C: by cavernous body by conventional steps such as extruding, drying, foam-rubber cushion, as air-permeable layer (2) is made.
4. a kind of mattress of comfortable ventilating according to claim 3, which is characterized in that the upper surface of the spongy layer is fixed
Have pillar (21), the upper surface of the pillar (21) and the lower end face contact of surface layer (1), the pillar (21) is arc-shaped.
5. a kind of mattress of comfortable ventilating according to claim 1, which is characterized in that the production packet of the slow release layer (3)
Include following steps:
Bamboo fibre and monofilament: the normal process steps such as successively being cut off, be crushed by A, bamboo fibre and monofilament is made flat mixed
Condensating fiber；
B: composite fibre is placed into fully sheathed case, controls the temperature in fully sheathed case at 70 DEG C -80 DEG C, composite fibre is made to ferment,
Remove the peculiar smell in composite fibre；
C: carrying out drying and processing for the composite fibre after removing peculiar smell, controls the moisture in composite fibre 5% hereinafter, later will
Composite fibre is pressed into flat and cooling at high temperature under high pressure, is fabricated to slow release layer (3).
6. a kind of mattress of comfortable ventilating according to claim 1, which is characterized in that the supporting layer (4) includes several
Smart steel spring (41) and three layers of supporting network (42), three layers of supporting network (42) are sequentially sleeved on spring, and the side with spring
Wall is fixedly connected, and the upper end of the spring is installed with support plate (43).
7. a kind of mattress of comfortable ventilating according to claim 6, which is characterized in that the lower end of the spring is installed with bottom
The lower end surface of plate (5), the bottom plate (5) is installed with non-slip mat (51).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910181495.5A CN109820371A (en) | 2019-03-11 | 2019-03-11 | A kind of mattress of comfortable ventilating |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910181495.5A CN109820371A (en) | 2019-03-11 | 2019-03-11 | A kind of mattress of comfortable ventilating |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109820371A true CN109820371A (en) | 2019-05-31 |
Family
ID=66869149
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910181495.5A Pending CN109820371A (en) | 2019-03-11 | 2019-03-11 | A kind of mattress of comfortable ventilating |
Country Status (1)
| Country | Link |
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| CN (1) | CN109820371A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111904206A (en) * | 2020-08-05 | 2020-11-10 | 湖南晚梦馨家俱有限公司 | Intelligent breathable mattress and control method thereof |
| CN113768320A (en) * | 2021-09-13 | 2021-12-10 | 和也健康科技有限公司 | Health-care and health-preserving mattress and preparation method thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102336885A (en) * | 2011-07-02 | 2012-02-01 | 胡志刚 | Polyurethane sponge with excellent environmental tolerance |
| CN106889813A (en) * | 2017-03-13 | 2017-06-27 | 匠仙（上海）床垫科技有限公司 | Jing Yin sping mattress |
| CN107286395A (en) * | 2017-06-26 | 2017-10-24 | 佛山市凡卡家具有限公司 | A kind of manufacture craft of the natural emulsion mattress of mold-proof oxidation-resistant |
| CN208114401U (en) * | 2018-02-05 | 2018-11-20 | 金可儿（上海）床具有限公司 | A kind of health mattress structure |
-
2019
- 2019-03-11 CN CN201910181495.5A patent/CN109820371A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102336885A (en) * | 2011-07-02 | 2012-02-01 | 胡志刚 | Polyurethane sponge with excellent environmental tolerance |
| CN106889813A (en) * | 2017-03-13 | 2017-06-27 | 匠仙（上海）床垫科技有限公司 | Jing Yin sping mattress |
| CN107286395A (en) * | 2017-06-26 | 2017-10-24 | 佛山市凡卡家具有限公司 | A kind of manufacture craft of the natural emulsion mattress of mold-proof oxidation-resistant |
| CN208114401U (en) * | 2018-02-05 | 2018-11-20 | 金可儿（上海）床具有限公司 | A kind of health mattress structure |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111904206A (en) * | 2020-08-05 | 2020-11-10 | 湖南晚梦馨家俱有限公司 | Intelligent breathable mattress and control method thereof |
| CN113768320A (en) * | 2021-09-13 | 2021-12-10 | 和也健康科技有限公司 | Health-care and health-preserving mattress and preparation method thereof |
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| PB01 | Publication | ||
| PB01 | Publication | ||
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| WD01 | Invention patent application deemed withdrawn after publication | ||
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Application publication date: 20190531 |