CN109849151A - The device of material is answered using lotion as the increasing material manufacturing porous ceramics of raw material - Google Patents

The device of material is answered using lotion as the increasing material manufacturing porous ceramics of raw material Download PDF

Info

Publication number
CN109849151A
CN109849151A CN201910150174.9A CN201910150174A CN109849151A CN 109849151 A CN109849151 A CN 109849151A CN 201910150174 A CN201910150174 A CN 201910150174A CN 109849151 A CN109849151 A CN 109849151A
Authority
CN
China
Prior art keywords
workbench
raw material
screw
vertical
scraper
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910150174.9A
Other languages
Chinese (zh)
Inventor
袁上钦
李韶英
李江
朱继宏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Northwestern Polytechnical University
Original Assignee
Northwestern Polytechnical University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Northwestern Polytechnical University filed Critical Northwestern Polytechnical University
Priority to CN201910150174.9A priority Critical patent/CN109849151A/en
Publication of CN109849151A publication Critical patent/CN109849151A/en
Pending legal-status Critical Current

Links

Landscapes

  • Filtering Materials (AREA)

Abstract

The invention discloses a kind of device for answering material using lotion as the increasing material manufacturing porous ceramics of raw material, the technical issues of the practicability is poor for solving existing porous ceramic shaping device.Technical solution is raw material container, applies paving doctor blade system, laser scanning system, workbench, motor driven systems, heating ventilating system and intersection control routine.Suspension raw material is mixed by easy volatile solvent and ceramic particle, is stored in raw material container, on the table by intersection control routine timing accumulation, carries out uniform laying in workbench by scraper.The volatilization that ventilating system accelerates solvent is heated, is utilized again.Laser scanning system is sintered ceramic particle after solvent volatilization.Apparatus of the present invention structure is simple, and cost is relatively low, and the indexs such as shaping efficiency and precision meet the requirement of Practical, and practicability is good.

Description

The device of material is answered using lotion as the increasing material manufacturing porous ceramics of raw material
Technical field
The present invention relates to a kind of porous ceramic shaping devices, more particularly to a kind of more using lotion as the increasing material manufacturing of raw material The device of hole ceramic composite.
Background technique
Porous ceramic film material is the solid engineering material containing certain size hole and quantity, has high porosity, corpusculum The advantages that product density, heat-proof quality be good, high temperature resistant, corrosion-resistant, stable chemical performance allows to filter in gas liquid, is net Change separation, chemical industry catalytic carrier, sound absorption damping, thermal insulation material, biological implantation material, extraordinary materials for wall and sensor material etc. Aspect is widely used.Therefore, porous ceramic film material and its technology of preparing receive significant attention.
Technology used by the preparation facilities of common porous ceramics includes microwave heating, adds and make in existing several engineerings Hole agent, sol-gel, organic foam coating, particle packing, foaming, water hot-hot static pressure, however still deposited in these technical process In following problems: (1) size in hole and being unevenly distributed, process control is low;(2) complicated duct and the lesser material knot of size Structure forming property is poor, and mold opening cost is high;(3) molding cycle is long, and response market demand schedule speed is slow.And laser gain material manufacturing technology It by laser sintered raw material is layering for a series of layer models a 3D solid is discrete and manufactures arbitrarily complicated shape 3D solid, shaping speed is fast, and process control is high, and forming process is not necessarily to any fixture, mold and cutter, Ke Yijie About cost shortens fabrication cycle.Since the technology comes out, extensive use has had been obtained.
Document 1 " Chinese invention patent that application publication number is CN108582407A " discloses a kind of high-precision rapid shaping Porous ceramics method and device.The device transports powder raw material using conveyer belt, passes through blower under the control of infrared inductor Wind-force discharge ceramic powders and carry out elevation carrection.Product is cut using miniature cutter device and is polished.Such rapid shaping Device uses the arrangement of wind control raw material, is difficult to control, needs that required precision can be reached by multiple trial and error;Use bonding Agent molding, needs cutter device to be handled the product shape that can be just needed, and technique is cumbersome, waiting for a long time, can not obtain To the product of complex contour.
Document 2 " Chinese invention patent that application publication number is CN106584637A " discloses a kind of based on ceramic material Increasing material manufacturing forming device and method.The device includes photocuring mechanism, and transmission mechanism and extrusion pumpback mechanism, use are special Ceramic photo-curing material slurry degreasing sintered obtain most is carried out after Stereolithography by nozzle extruded ceramic resin slurry Whole ceramic structure.Although the method used is set in repacking to have the problem that 1. use extrusion material with flexible extrusion molding technique The method of material carries out accumulation molding, and part outer surface precision is lower, and pore-size is unable to control;2. needing to carry out degreasing and sintering Postprocessing working procedures, increase economy and time cost.
Summary of the invention
In order to overcome the shortcomings of existing porous ceramic shaping device, the practicability is poor, and the present invention provides one kind using lotion as raw material Increasing material manufacturing porous ceramics answer the device of material.The device includes raw material container, applies paving doctor blade system, laser scanning system System, workbench, motor driven systems, heating ventilating system and intersection control routine.Suspension raw material is by easy volatile solvent and pottery Porcelain particle mixes, and is stored in raw material container, on the table by intersection control routine timing accumulation, by scraper Uniform laying is carried out in workbench.The volatilization that ventilating system accelerates solvent is heated, is utilized again.Laser is swept after solvent volatilization System is retouched to be sintered ceramic particle.Apparatus of the present invention structure is simple, and cost is relatively low, and the indexs such as shaping efficiency and precision meet The requirement of Practical, practicability are good.
The technical solution adopted by the present invention to solve the technical problems is: a kind of porous using lotion as the increasing material manufacturing of raw material The device of ceramic composite, its main feature is that including shell 1, scraper 2, solvent recovery filter core 3, sleeve 4, pedestal 5, vertical stepper motor 6, vertical ball-screw 7, workbench 8, ventilation shaft 9, resistive heater 10, raw material container 11, plane mirror 12, height Fast scanning galvanometer 13, carbon dioxide laser 14, electric heater 15, horizontal linear guide rail 17 and horizontal step motor 18.
The sleeve 4 is fixed on pedestal 5, vertical stepper motor 6, vertical ball-screw 7, workbench 8, electric heater 15 It is respectively positioned in sleeve 4.Vertical stepper motor 6 is connected with pedestal 5, and vertical stepper motor 6 is connect with vertical 7 one end of ball-screw, The other end of vertical ball-screw 7 is connect with workbench 8.Workbench 8 is moved up and down by the drive of vertical ball-screw 7, workbench 8 Lower section is equipped with electric heater 15, for controlling the temperature of workbench 8.Scraper 2 is horizontal fixed using two horizontal linear guide rails 17, Positioned at the surface of workbench 8, scraper 2 is connect with horizontal ball-screw, and horizontal ball-screw is connect with horizontal step motor 18, Scraper 2 is moved horizontally by the drive of horizontal step motor 18, and lotion is evenly coated on forming part 16.Raw material container 11 is solid Due on shell 1.Carbon dioxide laser 14, high-velocity scanning galvanometer 13 and plane mirror 12 form laser scanning system, swash Light is reflected on forming part 16 by plane mirror 12.Solvent recovery filter core 3, ventilation shaft 9 and 10 groups of resistive heater At heating ventilating system.Ventilation shaft 9 is used to blast wind device, and solvent recovery filter core 3 is used for will be molten containing volatilizing in device Filtering is sucked out in the air of agent, and resistive heater 10 is for atmosphere temperature rising in device.Shell 1 and pedestal 5 are closed.
The beneficial effects of the present invention are: the device include raw material container, apply paving doctor blade system, laser scanning system, Workbench, motor driven systems, heating ventilating system and intersection control routine.Suspension raw material is by easy volatile solvent and ceramics Grain mixes, and is stored in raw material container, on the table by intersection control routine timing accumulation, by scraper in work Make platform and carries out uniform laying.The volatilization that ventilating system accelerates solvent is heated, is utilized again.Laser scanning system after solvent volatilization System is sintered ceramic particle.Apparatus of the present invention structure is simple, and cost is relatively low, and the indexs such as shaping efficiency and precision meet engineering Practical requirement, practicability are good.
It elaborates with reference to the accompanying drawings and detailed description to the present invention.
Detailed description of the invention
Fig. 1 is the structural schematic diagram for the device that the present invention answers material using lotion as the increasing material manufacturing porous ceramics of raw material.
Fig. 2 is the structural schematic diagram of workbench and doctor blade system in Fig. 1.
In figure, 1- shell, 2- scraper, 3- solvent recovery filter core, 4- sleeve, 5- pedestal, the vertical stepper motor of 6-, 7- is vertical Ball-screw, 8- workbench, 9- ventilation shaft, 10- resistive heater, 11- raw material container, 12- plane mirror, 13- High-velocity scanning galvanometer, 14- carbon dioxide laser, 15- electric heater, 16- forming part, 17- horizontal linear guide rail, 18- are horizontal Stepper motor.
Specific embodiment
Following embodiment is referring to Fig.1~2.
The present invention includes shell 1, scraper 2, solvent time by the device that the increasing material manufacturing porous ceramics of raw material answers material of lotion Receive filter core 3, sleeve 4, pedestal 5, vertical stepper motor 6, vertical ball-screw 7, workbench 8, ventilation shaft 9, resistive heater 10, raw material container 11, plane mirror 12, high-velocity scanning galvanometer 13, carbon dioxide laser 14, electric heater 15, level Linear guide 17 and horizontal step motor 18.
Shell 1 and pedestal 5 are closed, do not circulate with outside air.Raw material container 11 is fixed on shell 1, will be suspended Liquid raw material is stacked on workbench 8.Pedestal 5 is equipped with vertical stepper motor 6, vertical stepper motor 6 and vertical ball-screw 7 one End connection, the other end of vertical ball-screw 7 are connect with workbench 8.Workbench 8 is moved up and down by the drive of vertical ball-screw 7, Electric heater 15, the temperature of PID temperature controller control workbench 8 therein are installed below workbench 8.Scraper 2 utilizes two levels Linear guide 17 is horizontal fixed, and positioned at the surface of workbench 8, scraper 2 is connect with horizontal ball-screw, horizontal ball-screw and Horizontal step motor 18 connects, and scraper 2 is moved horizontally by the drive of horizontal step motor 18, and lotion is evenly coated in forming part 16 On.Sleeve 4 is fixed on pedestal 5, and vertical stepper motor 6, vertical ball-screw 7, workbench 8, electric heater 15 are respectively positioned on sleeve 4 It is interior.Carbon dioxide laser 14, high-velocity scanning galvanometer 13 and plane mirror 12 form laser scanning system, and laser finally irradiates On forming part 16.Solvent recovery filter core 3, ventilation shaft 9 and the composition heating ventilating system of resistive heater 10.Ventilation shaft 9 for blasting device for wind, and solvent recovery filter core 3 is used to for the air in device containing solvent flashing being sucked out filtering, heating electricity Silk 10 is hindered for atmosphere temperature rising in device, and volatilization is accelerated to save the print time.
The special suspension raw material, by ceramic particle, such as Al2O3, and volatile solvent uniformly (alcohol etc.) stir Mixing composition is mixed, is stored in the raw material container 11, suspension raw material is deposited on workbench 8, carried out by scraper 2 Uniform laying.Raw material container 11 is sealing device, does not contact with air, prevents solvent from volatilizing.
The painting spreads doctor blade system, and scraper 2 is thin-wall construction, and containing inner cavity to mitigate weight, scraper 2 is driven by motor Horizontal step motor 18 in dynamic system provides power, moves back and forth;In addition scraper 2 is contacted with horizontal linear guide rail 17, Guarantee kinematic accuracy.The bottom surface of scraper 2 is contacted with suspension raw material and 16 upper layer of forming part, guarantees that every layer of forming thickness is uniform Unanimously.When forming part 16 topmost terminates, workbench 8 declines certain altitude, and raw material container 11 carries out raw material and releases It puts, scraper 2 carries out horizontal stepping, and lotion is uniformly coated on to 16 surface of forming part, is prepared for sintering next time.
The laser scanning system includes carbon dioxide laser 14, high-velocity scanning galvanometer 13 and plane mirror 12, on It states part composition optical path and focuses on surface of shaped parts.
The workbench includes shell 1, pedestal 5 and workbench 8, electric heater 15 and PID temperature control device therein, institute Stating motor movement module includes vertical ball-screw 7, horizontal step motor 18, vertical stepper motor 6,17 and of horizontal linear guide rail Connecting rod.Whole device is located in shell 1, and vertical ball-screw 7 is housed on the pedestal 5, vertical ball-screw 7 and vertical Stepper motor 6 connects.Workbench 8 is connected on vertical ball-screw 7.
The heating ventilating system includes solvent recovery filter core 3, ventilation shaft 9 and resistive heater 10, and ventilation shaft 9 is inhaled Enter air, is heated by resistive heater 10, power adjustable is whole.After scraper 2 applies paving, one end of ventilation shaft 9 is blown into heat Wind helps the solvent volatilization in suspension, and the volatile substance in device is drawn into solvent recovery filter core 3 by the other end, ventilation duct Road 9 forms air flue, helps solvent volatilization, saves the waiting time, wherein solvent recovery filter core 3 ensure that the secondary benefit of solvent With green non-pollution.
The intersection control routine can read in data file, observe current working status, change technique ginseng according to demand Number, such as laser power, thickness and ventilation waiting time etc..
Specifically describe the operating procedure of porous ceramics increasing material manufacturing device:
Step 1: the CAD model of already existing 3 d part is carried out data processing in intersection control routine, add Hierarchy slicing is supported, stl data is exported, imported into intersection control routine, laser power, scanning strategy, heating ventilation are set The technological parameters such as time;
Step 2: opening machine, suspension mixing time is arranged and being stirred in raw material container 11.Starting is set Standby servo-system carries out carbon dioxide laser 14 and preheats, and the ventilation shaft 9 and resistive heater 10 heated in ventilating system is opened Beginning work, the solvent absorption that solvent recovery filter core 3 will volatilize out, to utilize again.Workbench 8 is maintained at one by electric heater 15 Fixed temperature, scraper 2,8 position initialization of workbench;
Step 3: starting from.Intersection control routine controls vertical stepper motor 6, makes work by vertical ball-screw 7 Platform 8 declines the distance of a thickness.Horizontal step motor 18 drives scraper 2 to move horizontally along horizontal linear guide rail 17, when mobile Suspension painting is taped against on workbench 8, provides raw material for molding.First layer laying terminates, and horizontal step motor 18 controls scraper 2 Stop, heating the resistive heater 10 in ventilating system at this time, 15 power of electric heater improves, the first layer on acceleration workbench 8 Solvent volatilization in suspension, and by recycled solvent.Power is reduced after a period of time, this section of time value can be in step 1 It is configured.The ceramic particle of random distribution is left on workbench, the consistency of ceramic particle is determined by the proportion of suspension. After heating the reduction of ventilating system power, laser scanning system is started to work.Laser is issued by carbon dioxide laser 14, via height Fast scanning galvanometer 13, is reflected on forming part 16 by plane mirror 12, according to the data file of importing, according to certain Scanning strategy is sintered, the first formable layer of part.It is similar after first formable layer, part second is carried out according to aforesaid operations The molding of layer.Vertical stepper motor 6 controls the distance that workbench 8 declines a thickness again, and the drive of horizontal step motor 18 is scraped Knife 2 carries out coating, and heating ventilating system carries out solvent volatilization and recycling, laser scanning system are sintered molding, to the last One layer of forming finishes.After forming parts, heats ventilating system and laser scanning system stops working, horizontal step motor 18 Control scraper 2 is restored to initial position, and vertical stepper motor 6 drives workbench 8 to be restored to initial position.Part is taken out, It is cleaned, is dried in alcohol.
Step 4: closing machine.Laser scanning system, heat scan system, servo-system are successively closed, total electricity is closed Source.
From the above, it can be seen that proposed by the invention answer material by the increasing material manufacturing porous ceramics of raw material of lotion Device has the advantage that
Using special suspension raw material, it is uniformly mixed convenient for ceramic particle;
Using volatile liquid as solvent, mix ceramic particle uniformly, the uniformly random arrangement of particle;
Ceramic shape is controllable, and pore-size is controllable, and precision is met the requirements.

Claims (1)

1. a kind of device for answering material using lotion as the increasing material manufacturing porous ceramics of raw material, it is characterised in that: including shell (1), scrape Knife (2), solvent recovery filter core (3), sleeve (4), pedestal (5), vertical stepper motor (6), vertical ball-screw (7), workbench (8), ventilation shaft (9), resistive heater (10), raw material container (11), plane mirror (12), high-velocity scanning galvanometer (13), carbon dioxide laser (14), electric heater (15), horizontal linear guide rail (17) and horizontal step motor (18);Described Sleeve (4) is fixed on pedestal (5), and vertical stepper motor (6), vertical ball-screw (7), workbench (8), electric heater (15) are equal In sleeve (4);Vertical stepper motor (6) and pedestal (5) are connected, vertical stepper motor (6) and vertical ball-screw (7) one End connection, the other end of vertical ball-screw (7) are connect with workbench (8);Workbench (8) is driven by vertical ball-screw (7) It moves up and down, electric heater (15) is installed below workbench (8), for controlling the temperature of workbench (8);Scraper (2) utilizes two Root horizontal linear guide rail (17) is horizontal fixed, is located at the surface of workbench (8), and scraper (2) is connect with horizontal ball-screw, water Flat ball-screw is connect with horizontal step motor (18), and scraper (2) is driven by horizontal step motor (18) and moved horizontally, by lotion It is evenly coated on forming part (16);Raw material container (11) is fixed on shell (1);Carbon dioxide laser (14), height Fast scanning galvanometer (13) and plane mirror (12) form laser scanning system, and laser is reflected by plane mirror (12) On type part (16);Solvent recovery filter core (3), ventilation shaft (9) and resistive heater (10) composition heating ventilating system;Ventilation Pipeline (9) is used to blast wind device, and solvent recovery filter core (3) was for the air in device containing solvent flashing to be sucked out Filter, resistive heater (10) is for atmosphere temperature rising in device;Shell (1) and pedestal (5) are closed.
CN201910150174.9A 2019-02-28 2019-02-28 The device of material is answered using lotion as the increasing material manufacturing porous ceramics of raw material Pending CN109849151A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910150174.9A CN109849151A (en) 2019-02-28 2019-02-28 The device of material is answered using lotion as the increasing material manufacturing porous ceramics of raw material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910150174.9A CN109849151A (en) 2019-02-28 2019-02-28 The device of material is answered using lotion as the increasing material manufacturing porous ceramics of raw material

Publications (1)

Publication Number Publication Date
CN109849151A true CN109849151A (en) 2019-06-07

Family

ID=66899368

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910150174.9A Pending CN109849151A (en) 2019-02-28 2019-02-28 The device of material is answered using lotion as the increasing material manufacturing porous ceramics of raw material

Country Status (1)

Country Link
CN (1) CN109849151A (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1631582A (en) * 2004-12-15 2005-06-29 华中科技大学 Rapid forming system for direct manufacturing metal parts
KR20060034848A (en) * 2004-10-20 2006-04-26 학교법인 포항공과대학교 Planarization apparatus for stereo lithography
CN202540971U (en) * 2012-02-13 2012-11-21 成都思凯机电高技术开发有限公司 3D automatic laser engraving machine
CN105014960A (en) * 2014-04-24 2015-11-04 中国科学院福建物质结构研究所 Photocuring rapid forming device
CN106810982A (en) * 2017-01-18 2017-06-09 南京益东惠电子科技有限公司 A kind of getter paste for absorbing air-tight packaging device pernicious gas, its preparation method and its gained coating

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20060034848A (en) * 2004-10-20 2006-04-26 학교법인 포항공과대학교 Planarization apparatus for stereo lithography
CN1631582A (en) * 2004-12-15 2005-06-29 华中科技大学 Rapid forming system for direct manufacturing metal parts
CN202540971U (en) * 2012-02-13 2012-11-21 成都思凯机电高技术开发有限公司 3D automatic laser engraving machine
CN105014960A (en) * 2014-04-24 2015-11-04 中国科学院福建物质结构研究所 Photocuring rapid forming device
CN106810982A (en) * 2017-01-18 2017-06-09 南京益东惠电子科技有限公司 A kind of getter paste for absorbing air-tight packaging device pernicious gas, its preparation method and its gained coating

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
唐婕等: "《环保陶瓷生产与应用》", 31 January 2018, 中国建材工业出版社 *
邓丽蓉等: "增材制造陶瓷材料研究进展", 《增材制造原材料发展现状》 *

Similar Documents

Publication Publication Date Title
Scheithauer et al. Additive manufacturing of ceramic heat exchanger: opportunities and limits of the lithography-based ceramic manufacturing (LCM)
US10800108B2 (en) Sinterable separation material in additive manufacturing
US10464131B2 (en) Rapid debinding via internal fluid channels
KR102435085B1 (en) Methods of forming porous three-dimensional (3D) articles
Song et al. Ceramic fabrication using Mask-Image-Projection-based Stereolithography integrated with tape-casting
US20180154574A1 (en) Sintering additively manufactured parts with a densification linking platform
AU2019201593A1 (en) 3D printing using spiral buildup
US20160279869A1 (en) Device For Processing Photo-Polymerizable Material For Layer-By-Layer Generation Of A Shaped Body
CN109795010A (en) A kind of continuous surface exposes ceramic 3D printing device and its working method
CN1476362A (en) Method and apparatus for creating three-dimensional metal part using high-temp direct laser melting
US20200114422A1 (en) Method for minimizing stress-related deformations in 3d printed and sintered parts
CN105751500B (en) A kind of porous bone scaffold manufacturing device and manufacturing method
CN102438779A (en) Layered-modeling device and method using said device for manufacturing three-dimensional objects
EP3659728A1 (en) Method for layer-wise additive manufacturing of a shaped body
CN109748573A (en) The processing method of laser gain material manufacturing equipment and its long fiber reinforcement ceramic matric composite part
CN111825443A (en) Preparation method of light-cured 3D-printed tricalcium phosphate/silicon dioxide composite bioceramic with Thiessen polygonal bionic structure
CN109849151A (en) The device of material is answered using lotion as the increasing material manufacturing porous ceramics of raw material
CN108705775A (en) Preparation method, 3D printing method and the 3D printer of Ceramic precursor resin
CN109822712B (en) Processing method of terahertz waveband photonic crystal
CN109894612A (en) High-temperature metal 3D printer and Method of printing based on intermediate frequency electromagnetic principle of heating
CN110981463B (en) Photocuring biological ceramic composite material for 3D printing and application and printing system thereof
CN107030851A (en) Extruded type ceramic product 3D printing device and method
CN114378918B (en) Additive manufacturing apparatus for ceramic and additive manufacturing method for ceramic
CN210590588U (en) Large-scale powder bed hydrojet bonding formula 3D printer
CN112871072A (en) Mixed working condition simulation bin for dynamic gas

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20190607