CN109848890A - A kind of waveguide flange fast clamp tooling - Google Patents

A kind of waveguide flange fast clamp tooling Download PDF

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Publication number
CN109848890A
CN109848890A CN201811625176.0A CN201811625176A CN109848890A CN 109848890 A CN109848890 A CN 109848890A CN 201811625176 A CN201811625176 A CN 201811625176A CN 109848890 A CN109848890 A CN 109848890A
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China
Prior art keywords
waveguide flange
rack body
guide post
auricle
waveguide
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Application number
CN201811625176.0A
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Chinese (zh)
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CN109848890B (en
Inventor
杨二雷
吴养龙
田森
辛保礼
朱莹
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Xian Institute of Space Radio Technology
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Xian Institute of Space Radio Technology
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Priority to CN201811625176.0A priority Critical patent/CN109848890B/en
Publication of CN109848890A publication Critical patent/CN109848890A/en
Application granted granted Critical
Publication of CN109848890B publication Critical patent/CN109848890B/en
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Abstract

The invention discloses a kind of waveguide flange fast clamp toolings, including rack body, guide post, compresses auricle, upper connecting rod, anti-torsion bar, lower link, holddown spring, guide post spring and screw auricle, rack body is two in mirror symmetry, rack body section is right angled triangle, setting and the isometric trough with straight angle of right angle side length, waveguide flange are placed in trough with straight angle on the inside of vertical right-angle side;Anti- torsion bar and lower link is respectively set on the level right angle side of rack body side, the holddown spring for limit is placed on anti-torsion bar and lower link;Adjustment hole is set on the vertical right-angle side of rack body side, holddown spring is placed in upper connecting rod, and upper connecting rod can move up and down in adjustment hole, by cooperating with lower link to clamp various sizes of standard waveguide flange, realizes upper connecting rod positioning by holddown spring.The present invention by lever force it is tight in the way of clamp flange face, realize the adjustment of three-dimensional, and do not interfere, maximum with compatible waveguide, most small size flange.

Description

A kind of waveguide flange fast clamp tooling
Technical field
The present invention relates to a kind of waveguide flange fast clamp toolings, belong to clamping class tool.
Background technique
Waveguide is to transmit the dedicated medium of microwave signal, is made of rectangular metal pipe and flange, rectangular flange passes through welding Method be welded on metal tube, metal tube is vertical with flange face, placed in the middle, the waveguide rectangular section of different frequency range and flange face It is of different sizes.Due to waveguide transmission Insertion Loss is smaller, standing wave superior performance and be widely used in satellite fields.
There may be hundreds and thousands of waveguide assemblies in one telecommunication satellite, these components are before installing upper-deck cabin, it is necessary into Row electric performance test, when test needs to identify the number and port numbers of waveguide assemblies, prealignment, alignment, fastening, test 7 links such as waveform setting, stored waveform and data record, disassembly, there are mainly two types of traditional waveguide flange fixtures: single-wheel rotation Button fixture and dovetail clip.Since original waveguide flange clamping device is inconvenient for use, waveguide flange face and its cavity is caused to be difficult to pair Standard, when test, need to adjust flange face position repeatedly, cause flange face clamping link time-consuming at most, piece waveguide of average test needs 7.5 minute.
Single-wheel knob fixture, adjustment flexibility is poor, needs two people cooperation that could complete, stress point is uneven.With labour The extension of time, will cause operator's labor efficiency decline or finger it is permanently out of strength the problems such as.
Though dovetail clip method of clamping is easy to connect, compression mode is not unreliable, firm, especially has spring to fly when in use Possibility, be likely to result in operator's eye injuries.
Summary of the invention
Technology of the invention solves the problems, such as: in order to overcome the deficiencies of the prior art, the present invention provides a kind of waveguide flanges Fast clamp tooling, by lever force it is tight in the way of clamp flange face, realize the adjustment of three-dimensional, and do not interfere, with Compatible waveguide is maximum, most small size flange.
The technical solution of the invention is as follows:
A kind of waveguide flange fast clamp tooling, including rack body, guide post, compress auricle, upper connecting rod, anti-torsion bar, Lower link, holddown spring, guide post spring and auricle is screwed,
Rack body is in two of mirror symmetry, and rack body section is right angled triangle, on the inside of vertical right-angle side It is arranged and is placed in trough with straight angle with the isometric trough with straight angle of right angle side length, waveguide flange;
Anti- torsion bar and lower link is respectively set on the level right angle side of rack body side, the holddown spring for limit It is placed on anti-torsion bar and lower link;
Adjustment hole is set on the vertical right-angle side of rack body side, holddown spring is placed in upper connecting rod, and upper connecting rod can It is moved up and down in adjustment hole, by cooperating with lower link to clamp various sizes of standard waveguide flange, passes through holddown spring Realize upper connecting rod positioning;
Guide post is set in the rack body other side, compresses auricle and guide post spring is placed in guide post, compress auricle It can be moved up and down along guide post, waveguide flange to be measured is docked with standard waveguide flange coaxial, by screwing auricle, by the two Flange face mutually clamps realization locking by compressing auricle and trough with straight angle.
Upper connecting rod can be not less than 20mm by maximum moving distance in adjustment hole.
Axially opposing moving distance in two rack bodies of mirror symmetry is not less than 60mm.
The groove depth of trough with straight angle is less than the thickness of standard waveguide flange face and waveguide flange face to be measured.
Standard waveguide flange face is coaxial docking with waveguide flange face to be measured.
The guide post spring being placed in every guide post is two, is located at the two sides up and down of guide post.
The invention has the advantages that:
(1) present invention by lever force it is tight in the way of clamp flange face, realize the adjustment of three-dimensional, and mutually not dry It relates to, maximum with compatible waveguide, most small size flange;
(2) clamping device of the present invention is applied into practical waveguide assemblies test process, efficiency is significantly improved, will be original 7.5 minutes testing times are averagely needed to be reduced to 3 minutes.
Detailed description of the invention
Fig. 1 is structure of the invention explosive view.
Specific embodiment
Present invention will now be described in detail with reference to the accompanying drawings..
A kind of waveguide flange fast clamp tooling, as shown in Figure 1, include rack body 1, guide post 3, compress auricle 4, on Connecting rod 5, anti-torsion bar 6, lower link 7, holddown spring 8, guide post spring 11 and auricle 12 is screwed,
Rack body 1 is in two of mirror symmetry, and 1 section of rack body is right angled triangle, in vertical right-angle side Side setting and the isometric trough with straight angle of right angle side length, waveguide flange are placed in trough with straight angle, and the groove depth of trough with straight angle is less than standard waveguide The thickness of flange face and waveguide flange face to be measured;
Anti- torsion bar 6 and lower link 7, the compression for limit are respectively set on the level right angle side of 1 side of rack body Spring 8 is placed on anti-torsion bar 6 and lower link 7;
Adjustment hole is set on the vertical right-angle side of 1 side of rack body, and holddown spring 8 is placed in upper connecting rod 5, upper connecting rod 5 can move up and down in adjustment hole, upper connecting rod 5 can in adjustment hole maximum moving distance be not less than 20mm, by with lower link 7 Cooperation realizes that upper connecting rod 5 positions to clamp various sizes of standard waveguide flange, by holddown spring 8;
Guide post 3 is set in 1 other side of rack body, compresses auricle 4 and guide post spring 11 is placed in guide post 3, cover Guide post spring 11 in every guide post 3 is two, is located at the two sides up and down of guide post 3;Compressing auricle 4 can be along leading It is moved up and down to column 3, waveguide flange to be measured is docked with standard waveguide flange coaxial, by screwing auricle 12, by the two method Blue face mutually clamps realization locking by compressing auricle 4 and trough with straight angle.
The following examples are only intended to illustrate the technical solution of the present invention more clearly, therefore is only used as example, and cannot It is limited the scope of the invention with this.
As shown in Figure 1, specific connection type are as follows:
Rack body 1 is mirror image, and when assembly, by left and right ontology, there are also the faces of square hole to place the left and right sides, band Have immediately ahead of 3 side placement operation person of guide post;By lower link 7, upper connecting rod 5, anti-torsion bar 6 respectively before 1 lower left quarter of rack body Rear square hole penetrates, and connecting rod, 6 tail portion fang platform of anti-torsion bar are coincide therewith;It successively is set with gasket on two connecting rods and anti-torsion bar 6, so It is successively set with holddown spring 8 again afterwards, finally completes to fasten with nut;
By guide post 3, respectively from the circular hole above rack body 1, installation from top to down, needed during installation by It compresses auricle 4, guide rod spring 11 and seals in guide rod 3,11 a total of 4, guide rod spring, each two of left and right, the guiding of every side Bar spring 11, which is located at, compresses about 4 both sides of auricle, screws in the wire hole above the ontology of left and right using guide post clamp nut 11 In, 3 position of fixed guide pole;Auricle 12 will be screwed to be separately mounted in the wire hole of the left and right sides compressed in auricle 4, just completed The assembling of waveguide flange fast clamp tool.
Coaxial circles, diameter 8.5mm are converted into after 1 left side wall thickness 10mm of this body support frame, the square hole depth 6mm of lower section two;Above and below Connecting rod and 6 tail portion of anti-torsion bar are the platform of the rectangular thickness 6mm of 9.5mm, are mutually coincide with rack body, rod piece diameter 8mm;Anti- torsion Bar 6 can effectively prevent rack body to twist.
Upper connecting rod 5 can in adjustment hole the position upper and lower displacement 20mm, be applicable in different waveguide, it can be achieved that up and down positioning;Branch Frame ontology 1 is by 3 rod piece constraints, it can be achieved that left and right displacement, shift length about 60mm;Screw auricle 12 by rotation generate away from From the lever principle by compressing auricle 4 uniformly applies a force upon on flange face, realizes the purpose longitudinally to exert a force.
Clamping tooling of the present invention is applied into practical waveguide assemblies test process, efficiency is significantly improved.It will put down originally Being required to 7.5 minutes testing times is reduced to 3 minutes.
The flange of the compatible different waveguide component of clamping tooling of the present invention.Satellite model is often shown in Table 1 with flange list at present It is shown.
The current model of table 1 is with waveguide specification list
By the design of upper and lower strut and anti-torsion bar, it is able to achieve the adjustment of three-dimensional, by comparing maximum, minimum method Blue comparison, is able to achieve effective clamping, and do not interfere.
The clamping opening size of design are as follows:
(1) height: 10mm~32mm, high 54mm;
(2) laterally: 0~60mm, the long 140mm of rod piece.
(3) longitudinal: -5mm~+10mm (slightly below ring flange clamping opening)
It is able to satisfy:
(1) MAX (BJ48): flange 77.2mm × 47.2mm/ waveguide 53.55mm × 28.15mm;
(2) MIN (BJ320): flange 19.1mm × 19.1mm/ waveguide 7.12mm × 3.56mm.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations;To the greatest extent Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into Row equivalent replacement;And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution The range of scheme should all cover within the scope of the claims and the description of the invention.
The content that description in the present invention is not described in detail belongs to the well-known technique of those skilled in the art.

Claims (6)

1. a kind of waveguide flange fast clamp tooling, which is characterized in that including rack body (1), guide post (3), compress auricle (4), it upper connecting rod (5), anti-torsion bar (6), lower link (7), holddown spring (8), guide post spring (11) and screws auricle (12),
Rack body (1) is in two of mirror symmetry, and rack body (1) section is right angled triangle, in vertical right-angle side Side setting and the isometric trough with straight angle of right angle side length, waveguide flange are placed in trough with straight angle;
Anti- torsion bar (6) and lower link (7), the pressure for limit are respectively set on the level right angle side of rack body (1) side Tight spring (8) is placed on anti-torsion bar (6) and lower link (7), in the axially opposing movement of two rack bodies (1) of mirror symmetry Distance is not less than 60mm.
Adjustment hole is set on the vertical right-angle side of rack body (1) side, and holddown spring (8) is placed in upper connecting rod (5), upper company Bar (5) can move up and down in adjustment hole, by cooperating with lower link (7) to clamp various sizes of standard waveguide flange, lead to It crosses holddown spring (8) and realizes upper connecting rod (5) positioning;
Guide post (3) are set in rack body (1) other side, compresses auricle (4) and guide post spring (11) is placed on guide post (3) In, compressing auricle (4) can move up and down along guide post (3), and waveguide flange to be measured is docked with standard waveguide flange coaxial, passes through rotation Tight auricle (12) are rotated, the two flange face is mutually clamped into realization locking by compressing auricle (4) and trough with straight angle.
2. a kind of waveguide flange fast clamp tooling according to claim 1, it is characterised in that: upper connecting rod (5) can adjusted Maximum moving distance is not less than 20mm in knothole.
3. a kind of waveguide flange fast clamp tooling according to claim 1, it is characterised in that: in two of mirror symmetry The axially opposing moving distance of rack body (1) is not less than 60mm.
4. a kind of waveguide flange fast clamp tooling according to claim 1, it is characterised in that: the groove depth of trough with straight angle is less than The thickness of standard waveguide flange face and waveguide flange face to be measured.
5. a kind of waveguide flange fast clamp tooling according to claim 1, it is characterised in that: standard waveguide flange face with Waveguide flange face to be measured is coaxial docking.
6. a kind of waveguide flange fast clamp tooling according to claim 5, it is characterised in that: be placed on every guide post (3) the guide post spring (11) in is two, is located at the two sides up and down of guide post (3).
CN201811625176.0A 2018-12-28 2018-12-28 Quick centre gripping frock of waveguide flange Active CN109848890B (en)

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Application Number Priority Date Filing Date Title
CN201811625176.0A CN109848890B (en) 2018-12-28 2018-12-28 Quick centre gripping frock of waveguide flange

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Application Number Priority Date Filing Date Title
CN201811625176.0A CN109848890B (en) 2018-12-28 2018-12-28 Quick centre gripping frock of waveguide flange

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CN109848890A true CN109848890A (en) 2019-06-07
CN109848890B CN109848890B (en) 2021-02-09

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110568267A (en) * 2019-07-22 2019-12-13 中国航空工业集团公司济南特种结构研究所 Quick assembling and disassembling device for waveguide test of dielectric property of material

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08150495A (en) * 1994-11-28 1996-06-11 Nippon Sanso Kk Joining member tack welding jig
JP2815995B2 (en) * 1990-07-31 1998-10-27 エヌティエヌ株式会社 Chuck mechanism for cardan joint assembly
RU2300598C1 (en) * 2006-01-10 2007-06-10 Сергей Андреевич Камышников Direct fixation rail fastening for track on reinforced concrete base
CN202350722U (en) * 2011-10-31 2012-07-25 南车成都机车车辆有限公司 Novel fixture for detecting coaxiality of transmission of internal-combustion locomotive
KR20160069860A (en) * 2014-12-09 2016-06-17 김미성 Jig apparatus for aligning flange
CN105856159A (en) * 2016-05-18 2016-08-17 平高集团有限公司 GIS shell flange butt joint device with adjustable centering position
CN206177225U (en) * 2016-11-16 2017-05-17 南京杰亚挤出装备有限公司 Shaft coupling coaxiality measurement device
CN206689242U (en) * 2016-12-29 2017-12-01 中国石油天然气股份有限公司 Flange means for correcting

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2815995B2 (en) * 1990-07-31 1998-10-27 エヌティエヌ株式会社 Chuck mechanism for cardan joint assembly
JPH08150495A (en) * 1994-11-28 1996-06-11 Nippon Sanso Kk Joining member tack welding jig
RU2300598C1 (en) * 2006-01-10 2007-06-10 Сергей Андреевич Камышников Direct fixation rail fastening for track on reinforced concrete base
CN202350722U (en) * 2011-10-31 2012-07-25 南车成都机车车辆有限公司 Novel fixture for detecting coaxiality of transmission of internal-combustion locomotive
KR20160069860A (en) * 2014-12-09 2016-06-17 김미성 Jig apparatus for aligning flange
CN105856159A (en) * 2016-05-18 2016-08-17 平高集团有限公司 GIS shell flange butt joint device with adjustable centering position
CN206177225U (en) * 2016-11-16 2017-05-17 南京杰亚挤出装备有限公司 Shaft coupling coaxiality measurement device
CN206689242U (en) * 2016-12-29 2017-12-01 中国石油天然气股份有限公司 Flange means for correcting

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110568267A (en) * 2019-07-22 2019-12-13 中国航空工业集团公司济南特种结构研究所 Quick assembling and disassembling device for waveguide test of dielectric property of material

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