CN109848086A - A kind of sun gear cleaning method - Google Patents
A kind of sun gear cleaning method Download PDFInfo
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- CN109848086A CN109848086A CN201811515035.3A CN201811515035A CN109848086A CN 109848086 A CN109848086 A CN 109848086A CN 201811515035 A CN201811515035 A CN 201811515035A CN 109848086 A CN109848086 A CN 109848086A
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- sun gear
- cleaning
- cleaning method
- drying
- sun
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Abstract
The invention discloses a kind of sun gear cleaning methods, it includes: S1: checking sun gear to be cleaned；S2: the sun gear after inspection is placed in sun gear cleaning device；S3: cleaning solution is prepared, and prepared cleaning solution is added in cleaning device；S4: start sun gear cleaning.The present invention can carry out mechanized cleaning to gear, compared with artificial cleaning, can not only improve cleaning efficiency, and sun gear can be made to clean cleaner.Also the sun gear after cleaning is dried and oiled, ensure that sun gear will not get rusty after cleaning, prolong the service life.
Description
Technical field
The present invention relates to cleaning technique field, especially a kind of sun gear cleaning method.
Background technique
Sun gear and its sun gear product are the important foundation parts of mechanized equipment, most complete set of machines it is main
Transmission parts are all sun gear transmissions.Sun gear transmission is a kind of machine driving most widely used in modern mechanical product.This is
Because it is ensured that constant transmission ratio, has many advantages, such as that transmission power range is big, high-efficient, the service life is long.And it is long in sun gear
In phase use process, cause sun wheel surface pollution very much, and artificial cleaning efficiency is relatively low, therefore, the present invention provides one kind
Sun gear cleaning method.
Summary of the invention
It in view of the above drawbacks of the prior art, can it is an object of the invention to provide a kind of sun gear cleaning method
Improve the cleaning efficiency of sun gear.
It is realized the purpose of the present invention is technical solution in this way, a kind of sun gear cleaning method, it includes:
S1: sun gear to be cleaned is checked；
S2: the sun gear after inspection is placed in sun gear cleaning device；
S3: cleaning solution is prepared, and prepared cleaning solution is added in cleaning device；
S4: start sun gear cleaning.
Further, the step S1 includes to checking whether sun gear jagged, oxide skin, welding slag and splashings.
Further, the cleaning liquid proportional that the step S3 is prepared is as follows: 10%~20% degreasing agent, 3%~5%
PH regulator, 5%~10% cosolvent and 5%~10% activating agent, remaining is clear water.
Further, the degreasing agent is polyvinyl pyrrolidone.
Further, the PH regulator is alcamine compound, sodium hydroxide, potassium hydroxide or methane sulfonic acid.
Further, the cosolvent is ethyl alcohol, ethylene glycol or glycerol.
Further, it is 1.5~2.0 megapascal to including cleaning pressure in the step S4, cleans duration 30~60 minutes.
Further, the method also includes having to the sun gear drying after cleaning, drying course is as follows:
The sun gear for completing cleaning is rinsed with clear water, and is dried with dryer, drying temperature 80-120
DEG C, the time is 1~2 hour.
Further, the method also includes carrying out coating to the sun gear after drying and oiling, the coating is waterproof painting
Material.
By adopting the above-described technical solution, the present invention has the advantage that: mechanized cleaning can be carried out to gear,
Compared with artificial cleaning, cleaning efficiency can not only be improved, and sun gear can be made to clean cleaner.Also to cleaning after
Sun gear dried and oiled, ensure that sun gear will not get rusty after cleaning, prolong the service life.
Other advantages, target and feature of the invention will be illustrated in the following description to a certain extent, and
And to a certain extent, based on will be apparent to those skilled in the art to investigating hereafter, Huo Zheke
To be instructed from the practice of the present invention.
Detailed description of the invention
Detailed description of the invention of the invention is as follows:
Fig. 1 is the flow diagram of sun gear cleaning method.
Fig. 2 is the schematic perspective view of sun gear cleaning device.
Fig. 3 is the schematic perspective view of cleaning case.
Fig. 4 is the front view of sun gear cleaning device.
Fig. 5 is the partial structural diagram of sun gear cleaning device.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and examples.
Embodiment 1, as shown in Figure 1；A kind of sun gear cleaning method, it includes:
S1: sun gear to be cleaned is checked；Check whether jagged sun gear, oxide skin, welding slag and splashings.
S2: the sun gear after inspection is placed in sun gear cleaning device；
S3: preparing cleaning solution, and cleaning liquid proportional is as follows: 10% degreasing agent, 3% PH regulator, 5% cosolvent
And 5% activating agent, remaining is clear water.Prepared cleaning solution is added in cleaning device；Wherein, degreasing agent is poly- second
Alkene pyrrolones, PH regulator are alcamine compound, and cosolvent is ethyl alcohol.
S4: starting cleaning device starts sun gear cleaning, sets 1.5 megapascal for the pressure of cleaning device, cleaning is filled
The cleaning duration set is set as 30 minutes.
Further include the sun gear drying having to after cleaning, drying course is as follows:
The sun gear for completing cleaning is rinsed with clear water, and is dried with dryer, drying temperature 80, the time
It is 1 hour.80 are set by drying temperature, drying time is set as 1 hour, prevents too high or too low for temperature, drying time mistake
It is long or it is too short will cause sun gear drying be not thorough
It further include coating and oil to the sun gear after drying, coating is water-repellent paint, on sun gear being normal
Lubricating oil.
Embodiment 2, as shown in Figure 1；A kind of sun gear cleaning method, it includes:
S1: sun gear to be cleaned is checked；Check whether jagged sun gear, oxide skin, welding slag and splashings.
S2: the sun gear after inspection is placed in sun gear cleaning device；
S3: preparing cleaning solution, and cleaning liquid proportional is as follows: 20% degreasing agent, 5% PH regulator, 10% hydrotropy
Agent and 10% activating agent, remaining is clear water.Prepared cleaning solution is added in cleaning device；Wherein, degreasing agent is
Polyvinyl pyrrolidone, PH regulator are methane sulfonic acid, and cosolvent is glycerol.
S4: starting cleaning device starts sun gear cleaning, sets 2.0 megapascal for the pressure of cleaning device, cleaning is filled
The cleaning duration set is set as 60 minutes.
Further include the sun gear drying having to after cleaning, drying course is as follows:
The sun gear for completing cleaning is rinsed with clear water, and is dried with dryer, drying temperature is 120 DEG C,
Time is 2 hours.120 DEG C are set by drying temperature, drying time is set as 2 hours, prevents too high or too low for temperature, drying
Overlong time or it is too short will cause sun gear drying be not thorough
It further include coating and oil to the sun gear after drying, coating is water-repellent paint, on sun gear being normal
Lubricating oil.
Embodiment 3, as shown in Figure 1；A kind of sun gear cleaning method, it includes:
S1: sun gear to be cleaned is checked；Check whether jagged sun gear, oxide skin, welding slag and splashings.
S2: the sun gear after inspection is placed in sun gear cleaning device；
S3: preparing cleaning solution, and cleaning liquid proportional is as follows: 15% degreasing agent, 4% PH regulator, 8% cosolvent
And 8% activating agent, remaining is clear water.Prepared cleaning solution is added in cleaning device；Wherein, degreasing agent is poly- second
Alkene pyrrolones, PH regulator are sodium hydroxide, and cosolvent is ethylene glycol.
S4: starting cleaning device starts sun gear cleaning, sets 1.8 megapascal for the pressure of cleaning device, cleaning is filled
The cleaning duration set is set as 45 minutes.
Further include the sun gear drying having to after cleaning, drying course is as follows:
The sun gear for completing cleaning is rinsed with clear water, and is dried with dryer, drying temperature is 100 DEG C,
Time is 1.5 hours.Set 100 DEG C for drying temperature, drying time is set as 1.5 hours, prevent it is too high or too low for temperature,
Drying time it is too long or it is too short will cause sun gear drying be not thorough
It further include coating and oil to the sun gear after drying, coating is water-repellent paint, on sun gear being normal
Lubricating oil.
As shown in Figures 2 to 4, the present invention also provides a kind of sun gear cleaning device, it includes: cleaning case 9, cleaning
Frame 7, motor 8 and cleaning hairbrush 1；
Cleaning case 9 is fixed on the upper end of rack for cleaning 7；Cavity portion 11, sun gear 2 to be cleaned are equipped in cleaning case 9
In cavity portion 11；
Motor 8 is fixed on the lower end of rack for cleaning 7；And the machine shaft 81 of motor 8 passes through rack for cleaning 7 and is located at cavity portion 11
In sun gear 2 be rotatablely connected；Motor 8 is connect with external power supply, and after starting motor 8, motor 8 being capable of the progress of band logical sun gear 2
Rotation.
Cleaning hairbrush 1 is located in cleaning case 9, and contacts with sun gear 2.Cleaning hairbrush 1 for clean it is to be cleaned too
Sun wheel 2, cleaning hairbrush 1 is fixed in cleaning case 9.
Several cleaning solution evacuation apertures 10 are additionally provided in cleaning case 9.Cleaning solution evacuation aperture 10 is located at the cleaning case
The bottom of body 9, in the present embodiment, cleaning solution evacuation aperture 10 is provided with 4.The effect of cleaning solution evacuation aperture 10 is for that will clean
The cleaning waste liquid generated in the process is excluded to outside cleaning case 9, is collected in cleaning case 9 with waste liquid free of cleaning.
Machine shaft top end part in cavity portion 11 is also connected with one for fixing the support base 12 of sun gear 2.Branch
Several the first bolt fixing holes 16 are provided on support seat 12.The first bolt fixing hole 16 is 6 in the present embodiment.
It further include having wheel disc retainer plate 4 and sun gear cleaning fixed structure 13 on sun gear 2；4 one end of wheel disc retainer plate is logical
It crosses wheel disc shaft 15 and sun gear 2 is fixed, the other end passes through fixed wheel disc shaft 15 and connect with sun gear cleaning fixed structure 13.
Several the second bolt fixing holes are provided on sun gear cleaning fixed structure.The number of second bolt fixing hole and the first bolt
The number of fixation hole is corresponding, and in the present embodiment, the number of the second bolt fixing hole is also 6.
It further include having fixing seat 17 on wheel disc retainer plate 4, fixing seat 17 is equipped with the cavity for accommodating machine shaft 81.Fixing seat
17 in the lower end of cleaning fixed structure 13, the present embodiment, and cleaning fixed structure 13 is fixed the first bolt by 6 bolts and consolidated
Hole and the second bolt fixing hole are determined, so that machine shaft 81 is fixed in the cavity in fixing seat 17.
Several the second through-holes 3 are additionally provided on sun gear 2.8 the second through-holes are provided in the present embodiment on sun gear 2
3, second through-hole 3 is thermal vias, for radiating when sun gear works.
Several first through hole 5 are additionally provided on wheel disc retainer plate 4.The number of first through hole 5 in the present embodiment is 10
Waste liquid that is a, generating when for missing cleaning sun gear 2, these waste liquids are leaked to the bottom of cleaning case 9.
The working principle of cleaning device is as follows: cleaning fixed structure 13 by 6 bolts fix the first bolt fixing hole with
Second bolt fixing hole, so that machine shaft 81 is fixed in the cavity in fixing seat 17.Start motor and opens for clear
Cleaning solution is directed at sun gear 2 by the cleaning solution for washing sun gear.Machine shaft 81 is started turning and is rotated with runner disc shaft 15,
Wheel disc shaft 15 drives sun gear 2 to rotate, and sun gear 2 connects in rotation process with the cleaning hairbrush 1 being fixed in cleaning case 9
Touching, due to the high-speed rotation of motor, so during the high-speed rotation of sun gear 2, in the effect of cleaning solution and cleaning hairbrush 1
Under, the spot on sun gear 2 can be removed gradually, until cleaning up sun gear.Meanwhile the waste liquid that cleaning process generates
It will be excluded by the cleaning solution evacuation aperture 10 of 9 bottom of cleaning case to outside cleaning case 9.
The present invention uses mechanized cleaning sun gear, compared with artificial cleaning, can not only improve cleaning efficiency, Er Qieneng
Sun gear is enough set to clean cleaner.
It should be understood by those skilled in the art that, embodiments herein can provide as method, system or computer program
Product.Therefore, complete hardware embodiment, complete software embodiment or reality combining software and hardware aspects can be used in the application
Apply the form of example.Moreover, it wherein includes the computer of computer usable program code that the application, which can be used in one or more,
The computer program implemented in usable storage medium (including but not limited to magnetic disk storage, CD-ROM, optical memory etc.) produces
The form of product.
The application is referring to method, the process of equipment (system) and computer program product according to the embodiment of the present application
Figure and/or block diagram describe.It should be understood that every one stream in flowchart and/or the block diagram can be realized by computer program instructions
The combination of process and/or box in journey and/or box and flowchart and/or the block diagram.It can provide these computer programs
Instruct the processor of general purpose computer, special purpose computer, Embedded Processor or other programmable data processing devices to produce
A raw machine, so that being generated by the instruction that computer or the processor of other programmable data processing devices execute for real
The device for the function of being specified in present one or more flows of the flowchart and/or one or more blocks of the block diagram.
These computer program instructions, which may also be stored in, is able to guide computer or other programmable data processing devices with spy
Determine in the computer-readable memory that mode works, so that it includes referring to that instruction stored in the computer readable memory, which generates,
Enable the manufacture of device, the command device realize in one box of one or more flows of the flowchart and/or block diagram or
The function of being specified in multiple boxes.
These computer program instructions also can be loaded onto a computer or other programmable data processing device, so that counting
Series of operation steps are executed on calculation machine or other programmable devices to generate computer implemented processing, thus in computer or
The instruction executed on other programmable devices is provided for realizing in one or more flows of the flowchart and/or block diagram one
The step of function of being specified in a box or multiple boxes.
Finally it should be noted that: the above embodiments are merely illustrative of the technical scheme of the present invention and are not intended to be limiting thereof, to the greatest extent
Invention is explained in detail referring to above-described embodiment for pipe, it should be understood by those ordinary skilled in the art that: still
It can be with modifications or equivalent substitutions are made to specific embodiments of the invention, and without departing from any of spirit and scope of the invention
Modification or equivalent replacement, should all cover within the scope of the claims of the present invention.
Claims (9)
1. a kind of sun gear cleaning method, which is characterized in that the method comprises the following steps:
S1: sun gear to be cleaned is checked；
S2: the sun gear after inspection is placed in sun gear cleaning device；
S3: cleaning solution is prepared, and prepared cleaning solution is added in cleaning device；
S4: start sun gear cleaning.
2. sun gear cleaning method as described in claim 1, which is characterized in that the step S1 includes to inspection sun gear
Whether jagged, oxide skin, welding slag and splashings.
3. sun gear cleaning method as described in claim 1, which is characterized in that the cleaning liquid proportional that the step S3 is prepared is such as
Under: 10%~20% degreasing agent, 3%~5% PH regulator, 5%~10% cosolvent and 5%~10% work
Property agent, remaining is clear water.
4. sun gear cleaning method as claimed in claim 3, which is characterized in that the degreasing agent is polyvinyl pyrrolidone.
5. sun gear cleaning method as claimed in claim 3, which is characterized in that the PH regulator be alcamine compound,
Sodium hydroxide, potassium hydroxide or methane sulfonic acid.
6. sun gear cleaning method as claimed in claim 3, which is characterized in that the cosolvent is ethyl alcohol, ethylene glycol or sweet
Oil.
7. sun gear cleaning method as described in claim 1, which is characterized in that including cleaning pressure in the step S4
For 1.5~2.0 megapascal, clean duration 30~60 minutes.
8. sun gear cleaning method as described in claim 1, which is characterized in that the method also includes have to after cleaning too
Sun wheel drying, drying course are as follows:
The sun gear for completing cleaning is rinsed with clear water, and is dried with dryer, drying temperature is 80-120 DEG C, when
Between be 1~2 hour.
9. sun gear cleaning method as claimed in claim 8, which is characterized in that the method also includes to the sun after drying
Wheel carries out coating and oils, and the coating is water-repellent paint.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811515035.3A CN109848086A (en) | 2018-12-12 | 2018-12-12 | A kind of sun gear cleaning method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811515035.3A CN109848086A (en) | 2018-12-12 | 2018-12-12 | A kind of sun gear cleaning method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109848086A true CN109848086A (en) | 2019-06-07 |
Family
ID=66891092
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811515035.3A Pending CN109848086A (en) | 2018-12-12 | 2018-12-12 | A kind of sun gear cleaning method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109848086A (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101041794A (en) * | 2006-03-24 | 2007-09-26 | 长兴化学工业股份有限公司 | Cleaning fluid composition and usage thereof |
| CN101368134A (en) * | 2007-08-15 | 2009-02-18 | 江苏海迅实业集团股份有限公司 | Metallic material surface detergent |
| CN108031676A (en) * | 2017-12-22 | 2018-05-15 | 重庆久和豪贝机械有限公司 | A kind of gear cleaning structure and method |
-
2018
- 2018-12-12 CN CN201811515035.3A patent/CN109848086A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101041794A (en) * | 2006-03-24 | 2007-09-26 | 长兴化学工业股份有限公司 | Cleaning fluid composition and usage thereof |
| CN101368134A (en) * | 2007-08-15 | 2009-02-18 | 江苏海迅实业集团股份有限公司 | Metallic material surface detergent |
| CN108031676A (en) * | 2017-12-22 | 2018-05-15 | 重庆久和豪贝机械有限公司 | A kind of gear cleaning structure and method |
Non-Patent Citations (1)
| Title |
|---|
| 徐德林: "《表面活性剂合成及应用》", 31 August 1995, 河南科学技术出版社 * |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190607 |
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| RJ01 | Rejection of invention patent application after publication |