CN109845798B - Boning device and method for producing boneless duck webs - Google Patents
Boning device and method for producing boneless duck webs Download PDFInfo
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- CN109845798B CN109845798B CN201811584278.2A CN201811584278A CN109845798B CN 109845798 B CN109845798 B CN 109845798B CN 201811584278 A CN201811584278 A CN 201811584278A CN 109845798 B CN109845798 B CN 109845798B
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Abstract
The invention discloses a bone removing device and a method for producing boneless duck webs, belonging to the technical field of food processing, comprising a cartilage box and a storage rack for placing duck webs, wherein the inner side of the cartilage box is provided with a boiling water pool, a brine pool and a chemical solution pool, the side wall of the cartilage box is provided with a vent hole, the inner side of the vent hole is provided with a blower, the outer side of the cartilage box is provided with a crane main body, the crane main body is provided with a suspender and a lifting hook connected with the suspender, and one side of the cartilage box is provided with a punching machine. Is beneficial to the smooth bone removal of the duck webs.
Description
Technical Field
The invention relates to a boning device and a boning method, in particular to a boning device and a boning method for producing boneless duck webs, and belongs to the technical field of food processing.
Background
The duck paw is rich in collagen and has the same nutrition as bear paw with the same quality. However, the duck foot has more bones, so that the bones need to be spitted back and forth when the duck foot is gnawed, and the experience of eating the duck foot is seriously influenced.
In the existing market, a large amount of manual work is usually adopted for removing bones of a large amount of duck palms, and bone removing equipment on the market cannot remove bones of a large amount of duck palms, and the duck palms often fail in the bone removing process, so that the cost is wasted, and the efficiency is low.
Disclosure of Invention
The invention mainly aims to provide a boning device and a boning method for producing boneless duck webs, which are used for deboning duck webs in batches, improving boning efficiency and reducing labor cost.
The purpose of the invention can be achieved by adopting the following technical scheme:
the utility model provides a go bone device for producing boneless duck palm, includes cartilage case and the supporter that is used for placing the duck palm, cartilage incasement side is provided with boiling water pond, salt solution pond and chemical solution pond, cartilage case lateral wall is provided with the ventilation hole, the ventilation hole inboard is provided with the hair-dryer, the cartilage case outside is provided with the loop wheel machine main part, be provided with the jib in the loop wheel machine main part, with the lifting hook that the jib is connected, cartilage case one side is provided with the punching machine, just the punching machine with be provided with the ponding groove between the cartilage case, be provided with the duck palm on the supporter and store the box, punching machine one side is provided with rotary device, be provided with the window on the cartilage case.
Preferably, the punching machine comprises a punching machine main body, a telescopic rod arranged on the punching machine main body, a duck foot cutting knife fixing plate connected with the telescopic rod, a duck foot cutting knife connected with the duck foot cutting knife fixing plate, and an operation table arranged below the duck foot cutting knife.
Preferably, the boiling water tank, the brine tank and the chemical solution tank are sequentially arranged and installed, and the timer for the boiling water tank, the timer for the brine tank and the timer for the chemical solution tank are correspondingly installed on the outer side of the cartilage box.
Preferably, the duck foot storage box is provided with a through hole, the top of the duck foot storage box is provided with a box cover, and one side of the joint of the duck foot storage box and the box cover is provided with a hinge.
Preferably, the vent holes are symmetrically arranged on two side walls of the cartilage box, and a blower is arranged in the vent hole on one side of the two side walls of the cartilage box.
Preferably, the rotating device comprises a supporting table, a supporting plate arranged above the supporting table, a motor arranged in the supporting plate, a speed reducer connected with the output end of the motor, and a rotating rod connected with the output end of the speed reducer.
Preferably, the number and the arrangement sequence of the duck foot cutting knives are the same as those of the duck foot storage boxes on the storage rack.
Preferably, the commodity shelf is provided with cross rods which are uniformly arranged, and the cross rods have the same distance.
Preferably, the through hole is arranged on the side wall and the bottom of the duck palm storage box.
A bone removing method for producing boneless duck webs comprises the following steps:
s1: taking out the duck webs to be boned, respectively placing the duck webs in duck web storage boxes, wherein one duck web is placed in each duck web storage box, and the position of each duck web is not greatly different;
s2: after the duck webs are placed, closing the box cover, and fixing the box cover and the duck web storage box;
s3: the lifting hook is fixed on the commodity shelf, so that the commodity shelf cannot be inclined when the lifting hook lifts the commodity shelf;
s4: putting the shelf into a boiling water pool by using a crane main body, starting a timer for the boiling water pool after putting the shelf into the boiling water pool, putting the duck feet into the boiling water pool for at least 30min, and then taking out the duck feet;
s5: in order to prevent hot water on the boiled duck webs from entering a salt water pool with a well-adjusted proportion, a blower in a ventilation hole is opened, after the duck webs are dried, a crane main body is controlled to enable the storage rack to be placed in the salt water pool for soaking, a timer for the salt water pool is started before soaking, the duck webs are soaked in the salt water pool for at least 3 hours, and in the soaking process, the crane main body can be controlled to enable the storage rack to shake up and down or left and right, so that the contact surface between the duck webs and salt water in the duck web storage box is larger;
s6: taking out the shelf after 3 hours, and opening the blower to blow the duck webs on the shelf;
s7: putting the duck webs blown with the air into a chemical solution, starting a timer for a chemical solution pool, and taking out the duck webs after soaking the duck webs in the chemical solution pool for 1-2 hours;
s8: controlling the crane main body to move the storage rack to the operating table, so that the duck foot storage box on the storage rack is correspondingly aligned with the duck foot cutting knife below the duck foot cutting knife fixing plate;
s9: opening a box cover on the duck foot storage box, and controlling the duck foot cutting knife to descend to cut the chemically treated duck foot so as to thoroughly separate bone and meat on one side of the duck foot;
s10: after the cutting work is finished, the box cover is closed and fixed, the storage rack is fixed on the rotating rod, the motor and the speed reducer are started, the rotating rod is made to rotate at a high speed, and in the rotating process, the meat and bone on the duck webs in the duck web storage box can be separated;
s11: and (5) inducing the duck webs after the bone and meat are separated.
The invention has the beneficial technical effects that:
1. the punching machine provided by the invention can be used for partially cutting a large amount of duck webs soaked in the solution, so that the manual cutting work is replaced, the labor cost is reduced, and the efficiency of cutting the duck webs is improved.
2. The duck foot storage box provided by the invention can be used for storing duck feet, so that the duck feet cannot move to a larger position in the processes of soaking, cutting and rotating, the cutting failure caused by the movement of the duck feet before the cutting process is avoided, and the smooth bone removal of the duck feet is facilitated.
3. The rotating device provided by the invention can physically separate a large amount of soaked and cut duck palms, replaces the original labor, reduces the cost and improves the efficiency.
4. The cooperation of the blower and the vent hole provided by the invention can quickly blow and dry the soaked duck webs, accelerate the time required by the whole process of boning the duck webs and improve the boning efficiency.
5. The device can remove bone work to large batch duck's palm simultaneously, the effectual efficiency that improves the duck's palm and remove the bone, and whole required manual work is less, the effectual cost of labor that has reduced.
Drawings
FIG. 1 is a schematic top view of a cartilage box according to an embodiment of the present invention;
fig. 2 is a schematic perspective view of a shelf according to an embodiment of the invention;
fig. 3 is a schematic top view of a duck bill storage case according to an embodiment of the invention;
FIG. 4 is a schematic diagram of a cartilage box according to an embodiment of the present invention in elevation;
fig. 5 is a front view of a duck bill storage box according to an embodiment of the invention;
FIG. 6 is a schematic perspective view of a cartilage box according to an embodiment of the present invention;
FIG. 7 is a schematic diagram of a right view configuration of a cartilage box according to an embodiment of the present invention;
fig. 8 is a front view schematically illustrating a rotating apparatus according to an embodiment of the present invention.
In the figure: 1-a commodity shelf, 2-a duck foot storage box, 3-a through hole, 4-a box cover, 5-a hinge, 6-a window, 7-a vent hole, 9-a punching machine, 901-an operation table, 902-a duck foot cutting knife, 903-a duck foot cutting knife fixing plate, 904-a telescopic rod, 905-a punching machine main body, 10-a cartilage box, 11-a boiling water pool, 1101-a timer for a boiling water pool, 12-a brine pool, 1201-a timer for a brine pool, 13-a chemical solution pool, 1301-a timer for a chemical solution pool, 14-a crane main body, 15-a suspender, 16-a lifting hook, 17-a water accumulating tank, 18-a blower, 19-a rotating device, 1901-a supporting table, a supporting plate, a 1903-a motor and 1904-a speed reducer, 1905-rotating bar.
Detailed Description
In order to make the technical solutions of the present invention more clear and definite for those skilled in the art, the present invention is further described in detail below with reference to the examples and the accompanying drawings, but the embodiments of the present invention are not limited thereto.
As shown in fig. 1-8, the bone removing device for producing boneless duck webs provided by this embodiment includes a cartilage box 10 and a shelf 1 for placing duck webs, a boiling water tank 11, a brine tank 12 and a chemical solution tank 13 are disposed inside the cartilage box 10, a vent 7 is disposed on a side wall of the cartilage box 10, a blower 18 is disposed inside the vent 7, a crane body 14 is disposed outside the cartilage box 10, a hanger 15 and a hook 16 connected to the hanger 15 are disposed on the crane body 14, a punch 9 is disposed on one side of the cartilage box 10, a water accumulating tank 17 is disposed between the punch 9 and the cartilage box 10, a duck web storage box 2 is disposed on the shelf 1, a rotating device 19 is disposed on one side of the punch 9, and a window 6 is disposed on a side of the cartilage box 10.
In this embodiment, as shown in fig. 1, the water collecting tank 17 is used for receiving the liquid on the article shelf 1 removed from the chemical solution tank 13 and preventing the liquid on the article shelf 1 from falling on the ground.
In this embodiment, as shown in fig. 2 and 5, the internal space of the duck foot storage box 2 is slightly smaller than that of a normal duck foot, so that the duck foot is not disturbed in the position of the duck foot storage box 2 when being soaked and rotated, and particularly after being soaked, the duck foot in the duck foot storage box 2 does not move greatly, and when being cut, the duck foot can correspond to the duck foot cutting knife 902, so that the duck foot cutting knife 902 can be conveniently used for partially cutting the duck foot, and the bone and meat separation in a physical manner after the duck foot is convenient.
In this embodiment, as shown in fig. 4, the press machine 9 includes a press machine main body 905, an extension rod 904 attached to the press machine main body 905, a duck foot cutting blade fixing plate 903 connected to the extension rod 904, a duck foot cutting blade 902 connected to the duck foot cutting blade fixing plate 903, and a table 901 attached below the duck foot cutting blade 902.
In this embodiment, as shown in fig. 1, a boiling water tank 11, a brine tank 12, and a chemical solution tank 13 are installed in this order, and a boiling water tank timer 1101, a brine tank timer 1201, and a chemical solution tank timer 1301 are installed outside the cartilage box 10 in correspondence thereto.
In this embodiment, as shown in fig. 5, a through hole 3 is formed in the duck foot storage box 2, a box cover 4 is arranged at the top of the duck foot storage box 2, a hinge 5 is arranged at one side of a joint of the duck foot storage box 2 and the box cover 4, and the hinge 5 facilitates opening of the box cover 4.
In this embodiment, as shown in fig. 6 and 7, the vent holes 7 are symmetrically arranged on two side walls of the cartilaginous box 10, and the blower 18 is installed in the vent hole 7 on one side of the two side walls of the cartilaginous box 10, the blower 18 installed on one side can dry the duck webs in the cartilaginous box 10, and at the same time, the vent hole 7 is arranged right in front of the blower 18, so that the wind energy blown by the blower 18 can smoothly leave.
In this embodiment, as shown in fig. 8, the rotating device 19 includes a support 1901, a support plate 1902 mounted above the support 1901, a motor 1903 mounted inside the support plate 1902, a speed reducer 1904 connected to an output end of the motor 1903, and a rotating lever 1905 connected to an output end of the speed reducer 1904, and by using this device, the duck's foot in the duck's foot storage box 2 can be rotated at a high speed to physically separate the flesh and bone on the duck's foot, thereby reducing a large number of manual operations.
In this embodiment, as shown in fig. 3 and 4, the number and the arrangement order of the duck foot cutting knives 902 are the same as those of the duck foot storage boxes 2 on the storage rack 1, so that the duck foot cutting in the duck foot storage boxes 2 is more convenient, and the purpose of cutting duck feet in batches can be achieved.
In this embodiment, as shown in fig. 2, the shelf 1 is provided with uniformly arranged cross bars, and each cross bar has the same distance therebetween, and the uniformly arranged cross bars look to have a certain aesthetic property, and each cross bar has a certain distance therebetween, so that the solution in the liquid pool can enter from the through hole 3 at the bottom of the duck's foot storage box 2.
In this embodiment, as shown in fig. 5, the through holes 3 are installed on the side wall and the bottom of the duck bill storage box 2, so that the liquid in the liquid pool can pass through the duck bill storage box 2 to contact the duck bill, and the air blower 18 can conveniently dry the duck bill in the duck bill storage box 2.
As shown in fig. 1-8, the process of the present invention is as follows:
s1: taking out the duck webs to be boned, respectively placing the duck webs in the duck web storage boxes 2, placing one duck web in each duck web storage box 2, wherein the position difference of each duck web is not large;
s2: after the duck webs are placed, the box cover 4 is closed, and the box cover 4 and the duck web storage box 2 are fixed;
s3: the hanging hook 16 is fixed on the commodity shelf 1, so that the hanging hook 16 cannot incline when lifting the commodity shelf 1;
s4: placing the shelf 1 into the boiling water tank 11 by using the crane main body 14, starting a timer 1101 for the boiling water tank, placing the duck feet in the boiling water tank 11 for at least 30min, and then taking out;
s5: in order to prevent hot water on boiled duck webs from entering a salt water pool with a prepared proportion, a blower 18 in a vent hole 7 is opened, after the duck webs are dried, a crane main body 14 is controlled, the storage rack 1 is placed in the salt water pool 12 to be soaked, a timer 1201 for the salt water pool is started before soaking, the duck webs are soaked in the salt water pool 12 for at least 3 hours, and in the soaking process, the crane main body 14 can be controlled, the storage rack 1 is shaken up and down or left and right, and the contact surface between the duck webs and salt water in the duck web storage box 2 is larger;
s6: taking out the shelf 1 after 3 hours, and starting the blower 18 to blow the duck webs on the shelf 1;
s7: putting the duck webs blown with the air into a chemical solution pool 13, starting a timer 1301 for the chemical solution pool, soaking the duck webs in the chemical solution pool 13 for 1-2 hours, and taking out;
s8: controlling the crane body 14 to move the article placing shelf 1 to the operating table 901, and correspondingly aligning the duck's foot placing box 2 on the article placing shelf 1 with the duck's foot cutting knife 902 below the duck's foot cutting knife fixing plate 903;
s9: the box cover 4 on the duck foot storage box 2 is opened, the duck foot cutting knife 902 is controlled to descend to cut the chemically treated duck foot, and the bone and meat on one side of the duck foot are thoroughly separated;
s10: after the cutting work is finished, the box cover 4 is closed and fixed, the shelf 1 is fixed on the rotating rod 1905, the motor 1903 and the speed reducer 1904 are started, the rotating rod 1905 rotates at a high speed, and in the rotating process, bones and meat on the duck webs in the duck web storage box 2 can be separated;
s11: and (5) inducing the duck webs after the bone and meat are separated.
In conclusion, in the embodiment, the punching machine 9 provided by the embodiment can partially cut a large amount of duck webs soaked in a solution, so that the manual cutting work is replaced, the labor cost is reduced, and the efficiency of cutting the duck webs is improved, the duck web storage box 2 provided by the invention can store the duck webs, so that the duck webs cannot move to a larger position in the processes of soaking, cutting and rotating, the cutting failure caused by the movement of the duck webs before the cutting process is avoided, the smooth bone removal work of the duck webs is facilitated, the rotating device 19 provided by the invention can physically separate the large amount of soaked and cut duck webs, the original labor is replaced, the cost is reduced, and the efficiency is improved, the air blower 18 provided by the invention is matched with the air vent 7, so that the soaked duck webs can be quickly dried, the device can remove the bone work to large batch duck's palm simultaneously, the effectual efficiency that improves the duck's palm and remove the bone, and whole required manual work is less, the effectual cost of labor that has reduced.
The above description is only for the purpose of illustrating the present invention and is not intended to limit the scope of the present invention, and any person skilled in the art can substitute or change the technical solution of the present invention and its conception within the scope of the present invention.
Claims (7)
1. The utility model provides a go bone device for producing boneless duck palm, includes cartilage case (10) and supporter (1) that is used for placing the duck palm, its characterized in that, cartilage case (10) inboard is provided with boiling water pond (11), salt solution pond (12) and chemical solution pond (13), cartilage case (10) lateral wall is provided with ventilation hole (7), ventilation hole (7) inboard is provided with hair-dryer (18), cartilage case (10) outside is provided with crane main part (14), be provided with jib (15) on crane main part (14), with lifting hook (16) that jib (15) are connected, cartilage case (10) one side is provided with punching machine (9), just punching machine (9) with be provided with water accumulation groove (17) between cartilage case (10), be provided with duck palm on supporter (1) and store box (2), punching machine (9) one side is provided with rotary device (19), a window (6) is arranged on the side edge of the cartilage box (10), the punching machine (9) comprises a punching machine main body (905), a telescopic rod (904) arranged on the punching machine main body (905), a duck foot cutting knife fixing plate (903) connected with the telescopic rod (904), a duck foot cutting knife (902) connected with the duck foot cutting knife fixing plate (903) and an operation table (901) arranged below the duck foot cutting knife (902), the boiling water pool (11), the brine pool (12) and the chemical solution pool (13) are arranged in sequence, and a timer (1101) for a boiling water pool, a timer (1201) for a brine pool and a timer (1301) for a chemical solution pool are correspondingly arranged on the outer side of the cartilage box (10), the duck foot storage box (2) is provided with a through hole (3), the top of the duck foot storage box (2) is provided with a box cover (4), hinge (5) are arranged on one side of the joint of the duck foot storage box (2) and the box cover (4).
2. A deboning device for the production of boneless duck's paws, according to claim 1, characterized in that the ventilation holes (7) are symmetrically arranged on both side walls of the cartilaginous box (10), and a blower (18) is installed in the ventilation hole (7) on one of the two side walls of the cartilaginous box (10).
3. A bone removal device for use in the production of boneless duck webs according to claim 1, wherein the rotating means (19) comprises a support table (1901), a support plate (1902) mounted above the support table (1901), a motor (1903) mounted inside the support plate (1902), a speed reducer (1904) connected to an output of the motor (1903), and a rotating rod (1905) connected to an output of the speed reducer (1904).
4. The deboning device for the production of boneless duck webs according to claim 1, characterized in that the number and the arrangement sequence of the duck web cutting knives (902) are the same as the number and the arrangement sequence of the duck web storage boxes (2) on the rack (1).
5. The deboning device for the production of boneless duck webs according to claim 1, characterized in that the shelf (1) is provided with evenly arranged bars, each having the same distance between them.
6. The deboning device for the production of boneless duck webs according to claim 1, characterized in that the through holes (3) are mounted on the side walls and bottom of the duck web storage box (2).
7. A method of deboning a deboning device for the production of boneless duck webs according to any one of claims 1 to 6, comprising the steps of:
s1: taking out the duck webs to be boned, respectively placing the duck webs in duck web storage boxes, wherein one duck web is placed in each duck web storage box, and the position of each duck web is not greatly different;
s2: after the duck webs are placed, closing the box cover, and fixing the box cover and the duck web storage box;
s3: the lifting hook is fixed on the commodity shelf, so that the commodity shelf cannot be inclined when the lifting hook lifts the commodity shelf;
s4: putting the shelf into a boiling water pool by using a crane main body, starting a timer for the boiling water pool after putting the shelf into the boiling water pool, putting the duck feet into the boiling water pool for at least 30min, and then taking out the duck feet;
s5: in order to prevent hot water on the boiled duck webs from entering a salt water pool with a well-adjusted proportion, a blower in a ventilation hole is opened, after the duck webs are dried, a crane main body is controlled to enable the storage rack to be placed in the salt water pool for soaking, a timer for the salt water pool is started before soaking, the duck webs are soaked in the salt water pool for at least 3 hours, and in the soaking process, the crane main body can be controlled to enable the storage rack to shake up and down or left and right, so that the contact surface between the duck webs and salt water in the duck web storage box is larger;
s6: taking out the shelf after 3 hours, and opening the blower to blow the duck webs on the shelf;
s7: putting the duck webs blown with the air into a chemical solution, starting a timer for a chemical solution pool, and taking out the duck webs after soaking the duck webs in the chemical solution pool for 1-2 hours;
s8: controlling the crane main body to move the storage rack to the operating table, so that the duck foot storage box on the storage rack is correspondingly aligned with the duck foot cutting knife below the duck foot cutting knife fixing plate;
s9: opening a box cover on the duck foot storage box, and controlling the duck foot cutting knife to descend to cut the chemically treated duck foot so as to thoroughly separate bone and meat on one side of the duck foot;
s10: after the cutting work is finished, the box cover is closed and fixed, the storage rack is fixed on the rotating rod, the motor and the speed reducer are started, the rotating rod is made to rotate at a high speed, and in the rotating process, the meat and bone on the duck webs in the duck web storage box can be separated;
s11: and (5) inducing the duck webs after the bone and meat are separated.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811584278.2A CN109845798B (en) | 2018-12-24 | 2018-12-24 | Boning device and method for producing boneless duck webs |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811584278.2A CN109845798B (en) | 2018-12-24 | 2018-12-24 | Boning device and method for producing boneless duck webs |
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| CN109845798A CN109845798A (en) | 2019-06-07 |
| CN109845798B true CN109845798B (en) | 2021-01-05 |
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| CN108391709A (en) * | 2018-03-01 | 2018-08-14 | 陈灵枝 | A kind of de- osseous system of chicken feet |
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| US20140357174A1 (en) * | 2008-09-18 | 2014-12-04 | Meyn Food Processing Technology B.V. | Method and apparatus for processing poultry or a part thereof |
| CN202980030U (en) * | 2012-12-25 | 2013-06-12 | 郑小东 | Chicken claw dividing and cutting machine |
| CN104814111A (en) * | 2015-05-15 | 2015-08-05 | 陈素素 | Preparation process of boneless duck palm |
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| CN109845798A (en) | 2019-06-07 |
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Effective date of registration: 20220317 Address after: 570100 third floor, office building of Qiongshan District Bureau of Commerce, No. 21, Qiongzhou Avenue, Binjiang sub district office, Qiongshan District, Haikou City, Hainan Province Patentee after: Hainan fusion Food Industry Investment Co.,Ltd. Address before: 234000 No.2 Yongle street, Zhaotai, Tuanjie village, Zhihe Township, Yongqiao District, Suzhou City, Anhui Province Patentee before: SUZHOU BAINIAN LEGEND FOOD Co.,Ltd. |
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Effective date of registration: 20230731 Address after: 234000 No.2 Yongle street, Zhaotai, Tuanjie village, Zhihe Township, Yongqiao District, Suzhou City, Anhui Province Patentee after: SUZHOU BAINIAN LEGEND FOOD Co.,Ltd. Address before: 570100 third floor, office building of Qiongshan District Bureau of Commerce, No. 21, Qiongzhou Avenue, Binjiang sub district office, Qiongshan District, Haikou City, Hainan Province Patentee before: Hainan fusion Food Industry Investment Co.,Ltd. |
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