CN109843999A - Polypropene composition with low haze - Google Patents
Polypropene composition with low haze Download PDFInfo
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- CN109843999A CN109843999A CN201780062231.7A CN201780062231A CN109843999A CN 109843999 A CN109843999 A CN 109843999A CN 201780062231 A CN201780062231 A CN 201780062231A CN 109843999 A CN109843999 A CN 109843999A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/88—Adding charges, i.e. additives
- B29B7/90—Fillers or reinforcements, e.g. fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/002—Methods
- B29B7/007—Methods for continuous mixing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/58—Component parts, details or accessories; Auxiliary operations
- B29B7/60—Component parts, details or accessories; Auxiliary operations for feeding, e.g. end guides for the incoming material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/362—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using static mixing devices
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/013—Fillers, pigments or reinforcing additives
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/346—Clay
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/005—Stabilisers against oxidation, heat, light, ozone
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
- C08K5/098—Metal salts of carboxylic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/02—Fibres or whiskers
- C08K7/04—Fibres or whiskers inorganic
- C08K7/06—Elements
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/02—Fibres or whiskers
- C08K7/04—Fibres or whiskers inorganic
- C08K7/14—Glass
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
- C08L23/12—Polypropene
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/002—Methods
- B29B7/005—Methods for mixing in batches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
- B29B7/38—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
- B29B7/46—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/88—Adding charges, i.e. additives
- B29B7/885—Adding charges, i.e. additives with means for treating, e.g. milling, the charges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/395—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
- B29C48/40—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
- B29C48/41—Intermeshing counter-rotating screws
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- Chemical Kinetics & Catalysis (AREA)
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Abstract
The present invention relates to a kind of polypropene composition (PC), include :-more than one polypropylene (P);It is based on the total weight of polypropene composition (PC), more than one additives (A) of 0.05~5.0 weight %;Wherein, the melting temperature of-every kind additive (A) is measured as 100 DEG C or more by DSC;And-polypropene composition (PC) is free of additive of the melting temperature lower than 100 DEG C measured by DSC.Further relate to preparation method, the product made of the composition, and pass through DSC measurement melting temperature be 100 DEG C or more additive reduce comprising more than one polypropylene (P) polypropene composition (PC) mist degree in application.
Description
Technical field
The present invention relates to a kind of polypropene composition with low haze, manufacturing methods, by the polypropene composition system
At product and special additive reduce polypropene composition mist degree in application.
Background technique
Polypropene composition has many required performances, such as light-weight, durable, low in cost etc., becomes them
Construct the attractive material of many automotive interiors and external component (such as lamp housing, car door, instrument board etc.).
Polypropene composition for automobile application is characterized in that high rigidity and toughness.However, the frequent quilt of automobile component
Heating.Lamp housing exposes in the sun and by lamp wherein included (although developing more and more LED information display systems, mainly
Halogen lamp) caused by heat.
When automobile exposes in the sun, the surface of automobile interior decoration is also heated up significantly, such as 80 DEG C or more.
At these high temperatures, volatile chemical may volatilize and be condensate in again such as lamp housing transparent front face or
On vehicle window, this, which is referred to as, is atomized.
The composition for being presently available for automobile component usually meets the requirement of rigidity and toughness, however, they haze,
And it is not able to satisfy the low haze requirement for becoming stringenter in the automotive industry recently.
Therefore, it is necessary to a kind of with high rigidity and high tenacity, the polypropene composition of low haze simultaneously.
Summary of the invention
Therefore, the first modification of the invention provides a kind of polypropene composition (PC), includes:
More than one polypropylene (P)
It is based on the total weight of polypropene composition (PC), more than one additives (A) of 0.05~5.0 weight %
Wherein,
Every kind of additive (A) is 100 DEG C or more by the melting temperature that DSC is measured;And
Polypropene composition (PC) is free of additive of the melting temperature lower than 100 DEG C measured by DSC.
In the second variant, the present invention provides a kind of polypropene composition (PC), include:
Polypropylene (P)
Total weight based on polypropene composition (PC), more than one additives (A) of 0.05~5.0 weight %,
Wherein,
The haze value that polypropene composition (PC) measures at 120 DEG C is 5.0% or less.
It has surprisingly been found that (such as 50 times or more) composition can be significantly reduced using specific additive
Mist degree measures the mist degree as described in experimental section.This is surprising, because the fusing point of additive is higher than automobile
The usually existing temperature in.In addition, the rigidity and toughness of composition are maintained, because having no need to change or not needing significantly to change
Become polymer itself, but at most the processing additives used in polypropylene manufacturing process and is compounded into combination in a usual manner
Additive in object needs replacing, and is thus usually only necessary to carry out minimal adjustment even not to the technological parameter of polymer
It needs to adjust.
In the first modification, the haze value that preferably polypropene composition (PC) measures at 120 DEG C is 5.0% or less.
In the polypropene composition (PC) of the second modification, preferably:
Every kind of additive (A) is 100 DEG C or more by the melting temperature that DSC is measured;And
Polypropene composition (PC) is free of additive of the melting temperature lower than 100 DEG C measured by DSC.
Specific embodiment
All modifications of the invention described further below.
Additive (A) can not have sharp melting point.In this case, the lower end of melting peak is considered as according to this hair
Bright melting temperature.For example, available melting peak starts from 110 DEG C and terminates at 130 DEG C of melting curve.In such case
Under, melting temperature is 110 DEG C.
In the present invention, term " additive " does not include pigment and filler, such as mineral filler.
Term " multimodal " or " bimodal " that the present invention uses in the whole text refer to the form of polymer, that is, its molecular weight distribution
The shape of curve is figure of the molecular weight fraction as the function of its molecular weight.
It is preferably based on the total amount of polypropene composition (PC), the total amount of polypropylene (P) is at least 50 weight %, more excellent
Select at least 55 weight %, even more desirably at least 60 weight %, most preferably at least 65 weight %.Polypropylene (P) typically comprises poly-
At least 90 weight % of whole polymer present in propylene compositions are more preferably constituted present in polypropene composition all
At least 95 weight % of polymer more preferably constitute at least 98 weight % of whole polymer present in polypropene composition.
Remaining polymer generally comprises the polymer as additive carrier, is preferably made of the polymer for being used as additive carrier.
This carrier comprising additive is commonly known as masterbatch.
Preferably, according to the melt of the polypropene composition (PC) measured under 230 DEG C and 2.16kg load of ISO 1133
Flow rate (MFR) is 1~50g/10min, more preferably 5~40g/10min.
Stretch modulus according to the polypropene composition (PC) of ISO 527-2 measurement is preferably 3000MPa or more, more preferably
For 3500MPa or more, most preferably 3800MPa or more.Usual stretch modulus is no more than 5000MPa.
Flexural modulus according to the polypropene composition (PC) measured of ISO 178 is preferably 3000MPa or more, more preferably
3400MPa or more, most preferably 3700MPa or more.Usual stretch modulus is no more than 5000MPa.
Tensile strength according to the polypropene composition (PC) of ISO 527-2 measurement is preferably 20MPa or more, more preferably
25MPa or more, most preferably 30MPa or more.Usual stretch modulus is no more than 40MPa.
Flexural strength according to the polypropene composition (PC) measured of ISO 178 is preferably 35MPa or more, more preferably
45MPa or more, most preferably 50MPa or more.Usual stretch modulus is no more than 60MPa.
The haze value of the polypropene composition (PC) measured at 120 DEG C is preferably 5.0% hereinafter, more preferably 4.5%
Hereinafter, even more preferably 3.0% hereinafter, even more preferably 1.75% hereinafter, most preferably 1.0% or less.
The haze value of the polypropene composition (PC) measured at 130 DEG C is preferably 10.0% hereinafter, more preferably 5.0%
Hereinafter, even more preferably 3.0% hereinafter, most preferably 1.5% or less.
The method of measurement mist degree is described in experimental section.
1.0J/ is preferably at least according to the notched IZOD impact strength of the polypropene composition (PC) measured of EN ISO 180
m2, more preferably at least 2.0J/m2, most preferably at least 2.4J/m2。
It preferably, is at least 890kg/m according to the density of the polypropene composition (PC) measured of ISO 11383, more preferably
At least 900kg/m3, still more preferably 900~1200kg/m3。
Preferably, polypropylene (P) includes heterophasic propylene copolymers (HECO), and/or is selected from random copolymer of propylene (RPP)
With other polypropylene of Noblen (HPP), preferably Noblen (HPP).Heterophasic propylene copolymers (HECO) include base
Matter (M) and elastomeric propylene copolymer (EC).In particularly preferred modification, in addition to being used as additive carrier as described above
Except optional polymer, it is copolymerized in polypropene composition (PC) there is also heterophasic propylene copolymers (HECO) and selected from propylene random
Other polypropylene of object (RPP) and Noblen (HPP) (preferably Noblen (HPP)).In the particularly preferred modification
In, random copolymer of propylene (RPP) and Noblen (HPP) are different from the matrix of heterophasic propylene copolymers (HECO).
Heterophasic propylene copolymers (HECO) include that polypropylene is dispersed with elastomeric propylene as matrix (M) and wherein and is copolymerized
Object (EC).Therefore, polypropylene-base (M) contains the content of (thin) dispersion, which is not a part of matrix, and institute
It states content and contains elastomeric propylene copolymer (EC).Term " content " indicates that matrix (M) and content are total in heterophasic propylene
Different phases is formed in polymers (HECO), the content is for example, by high resolution microscope such as electron microscope or scanning forces
Microscope is visible.
The matrix of heterophasic propylene copolymers (HECO) and the rubber phase of heterophasic propylene copolymers (HECO) can be only by lists
One polymer composition, or can be the mixture of two or more polymer, preferably every kind of polymer is only by single polymers group
At.
Heterophasic propylene copolymers (HECO) can be prepared by melt blending and/or by reactor blending.In this side
Face, " reactor-blending " indicate in the presence of the product of previous stage, and each portion of polymer is produced in follow-up phase
Point.For example, the matrix and dispersed phase of heterophasic polypropylene can produce in such follow-up phase.
In the entire present invention, the cold insoluble matter of dimethylbenzene (XCI) of heterophasic polypropylene (HECO) partially represents matrix (M),
And the cold soluble matter of dimethylbenzene (XCS) partially represents the elastomer portion of heterophasic polypropylene (HECO), i.e. elastomeric propylene copolymer
(EC)。
Further, it is also possible to the propylene of the included two or more parts of melt blending, for example, by heterophasic propylene copolymers
(HECO) altogether with the melting of other propylene (such as Noblen (HPP) or random copolymer, such as random copolymer of propylene (RPP))
It is mixed.
Preferably, according to the heterophasic propylene copolymers (HECO) measured under 230 DEG C and 2.16kg load of ISO 1133
Melt flow rate (MFR) (MFR) is 0.1~150g/10min, more preferable 5~120g/10min, most preferably 10~110g/10min.
Preferably, other polypropylene measured under 230 DEG C and 2.16kg load according to ISO 1133 are (selected from propylene random
Copolymer (RPP) and Noblen (HPP) (preferably Noblen (HPP))) melt flow rate (MFR) (MFR) be 0.1~
65g/10min, more preferably 5~60g/10min.
Preferably, according to the matrix of the heterophasic polypropylene (HECO) measured under 230 DEG C and 2.16kg load of ISO 1133
(M), i.e., the MFR of part the cold insoluble matter of dimethylbenzene (XCI) in heterophasic polypropylene (HECO) be 1~400g/10min, more preferable 5
~325g/10min, most preferably 10~250g/10min.
Preferably, according to the two of the heterophasic propylene copolymers (HECO) of ISO 1628-1 (in 135 DEG C of naphthalane) measurement
The inherent viscosity (IV) of the amorphous phase (AM) of the cold soluble matter part (XCS) of toluene is 1.5dl/g or more, more preferably 1.7dl/
G or more, most preferably 1.9dl/g or more.In general, the characteristic of the amorphous phase (AM) of the cold soluble matter part (XCS) of dimethylbenzene is viscous
It spends (IV) and is no more than 4.0dl/g.
Correspondingly, polypropylene-base (M) content measured according to (23 DEG C) of ISO6427, the i.e. cold insoluble matter of dimethylbenzene (XCI)
Content is based on heterophasic polypropylene (HECO) preferably in the range of 70.0~95.0 weight %, more preferably in 80.0~90.0 weights
In the range of amount %.
Elastomeric propylene copolymer (EC) content measured according to (23 DEG C) of ISO 6427, the i.e. cold soluble matter of dimethylbenzene
(XCS) it is preferably 1.0~30.0 weight %, more preferable 5.0~25.0 weight % that content, which is based on heterophasic polypropylene (HECO), optimal
Select 10.0~20.0 weight %.
Elastomeric propylene copolymer (EC) content measured according to (23 DEG C) of ISO 6427, the i.e. cold soluble matter of dimethylbenzene
(XCS) it is preferably 0.5~18 weight % that content, which is based on polypropene composition (PC), more preferably 1.0~13 weight %, most preferably
2.0~8.0 weight %.
Heterophasic propylene copolymers (HECO) also include comonomer in addition to propylene.Preferably, heterophasic propylene copolymers
It (HECO) also include ethylene and/or C in addition to propylene4-C12Alpha-olefin.Therefore, term " propylene copolymer " according to the present invention is answered
It is interpreted as the polypropylene comprising the polypropylene derived from unit below, preferably by forming derived from unit below:
(a) propylene
With
(b) ethylene and/or C4-C12Alpha-olefin.
Therefore, the atactic propene of propylene copolymer (i.e. heterophasic propylene copolymers (HECO)) according to the present invention, matrix is total
Copolymer portion and elastomeric propylene copolymer (EC) include the monomer that can be copolymerized with propylene, for example, comonomer such as ethylene and/or
C4-C12Alpha-olefin, especially ethylene and/or C4-C8Alpha-olefin, for example, 1- butylene and/or 1- hexene.Preferably, according to this hair
Bright propylene copolymer includes the monomer that can be copolymerized with propylene, especially by the monomer composition that can be copolymerized with propylene, monomer choosing
From ethylene, 1- butylene and 1- hexene.More specifically, propylene copolymer of the invention include in addition to propylene can derived from ethylene
And/or the unit of 1- butylene.In a preferred embodiment, propylene copolymer according to the present invention includes only to be derived from second
The unit of alkene and propylene.It is more preferred still that atactic propene copolymer part and the elastomer third of matrix (if present)
Alkene copolymer (EC) contains identical comonomer, such as ethylene.
Therefore, elastomeric propylene copolymer (EC) is preferably EP rubbers (EPR), and the polypropylene of matrix (M) is random
Propylene copolymer or Noblen, preferably the latter.
In addition, it should be understood that the co-monomer content of heterophasic propylene copolymers (HECO) is preferably 15 weight % hereinafter, more excellent
Selection of land is in the range of 0.50~12.0 weight %, more preferably in the range of 1.0~10.0 weight %, even more preferably from
In the range of 3.0~8.0 weight %.
Therefore, the co-monomer content of polypropylene-base (M) is 1.0 weight % hereinafter, more preferably no more than 0.8 weight
% is measured, even more preferably from 0.5 weight % is no more than, is such as no more than 0.2 weight %.
It is being equal to from the unit content of propylene in the cold soluble matter of dimethylbenzene (XCS) derived from elastomeric propylene copolymer (EC)
Detectable propylene content in part.Therefore, the range of detectable propylene is in the part the cold soluble matter of dimethylbenzene (XCS)
50.0~75.0 weight %, more preferable 55.0~70.0 weight %.Therefore, in a specific embodiment, elastomeric propylene
Copolymer (EC) (i.e. part the cold soluble matter of dimethylbenzene (XCS)) includes 25.0~50.0 weight %, more preferable 30.0~45.0 weight
Measure the derived from ethylene and/or C of %4~C12The unit of alpha-olefin.
The statement " Noblen " used throughout the present invention is related to substantially by (that is, 99.9 weight % or more) third
The polypropylene of alkene unit composition.In preferred embodiments, propylene units only can be detected in Noblen.
In the case that more than one polypropylene for including in matrix (M) are atactic propene copolymers, it will be understood that random
Propylene copolymer includes the monomer that can be copolymerized with propylene, such as comonomer such as ethylene and/or C4~C12Alpha-olefin, especially second
Alkene and/or C4~C8Alpha-olefin, such as 1- butylene and/or 1- hexene.Preferably, atactic propene copolymer packet according to the present invention
Containing the monomer that can be copolymerized with propylene, especially by the monomer composition that can be copolymerized with propylene, which is selected from ethylene, 1- butylene and 1-
Hexene.More specifically, atactic propene copolymer of the invention include in addition to propylene can derived from ethylene and/or 1- butylene list
Member.In a preferred embodiment, atactic propene copolymer includes the unit of only derived from ethylene and propylene.
Additionally, it is appreciated that the co-monomer content of atactic propene copolymer is preferably greater than 0.1~2.0 weight %'s
In range, more preferably in the range of being greater than 0.1 to 1.6 weight %, even more preferably from the range of 0.1~1.0 weight %.
" random " comonomer for indicating propylene copolymer of term is randomly distributed in propylene copolymer.It is (poly- according to IUPAC
Close the basic terms table in object science;1996) IUPAC recommendation understands term " random ".
As described above, heterophasic polypropylene can be prepared by or mixtures thereof reactor blending, melt blending.These methods are
It is known in the art.
In a preferred modification, heterophasic polypropylene (HECO) and Noblen (HPP) or random copolymer (such as
Random copolymer of propylene (RPP)), preferably Noblen (HPP) be blended.
Heterophasic polypropylene (HECO) and Noblen (HPP) or random copolymer are (for example, random copolymer of propylene
(RPP)) the weight ratio preferred 1:10 to 10:1, more preferable 1:5 to 2:1, most preferably 1 between (preferably Noblen (HPP)):
3 to 1:1.
Heterophasic polypropylene (HECO) according to the present invention is preferably with multistage process known in the art production, mesostroma
It is produced at least one slurry-phase reactor, subsequent elastomer copolymer produces at least one gas-phase reactor.
Therefore, polymerization system may include more than one convention stir slurry-phase reactor and/or more than one gas-phase reactor.
It is preferable to use reactor be selected from loop reactor and gas-phase reactor, especially this method use at least one loop reactor
With at least one gas-phase reactor.Several reactors can also be used with each type, for example, using a loop in a series arrangement
Reactor and two or three gas-phase reactor or two loop reactors and one or two gas-phase reactor.
Preferably, this method further includes the catalyst system prepolymerization with selection, as described in detail later, including neat lattice
Le-Natta procatalyst, external donor and co-catalyst.
In a preferred embodiment, in liquid propene, (i.e. liquid phase mainly includes propylene, wherein dissolved with few for prepolymerization
Measure other reactants and optional inert component) it is middle as bulk slurry polymerizations progress.
Prepolymerization is usually at 0~50 DEG C, carries out at a temperature of preferably 10~45 DEG C, more preferable 15~40 DEG C.
Pressure in pre-polymerization reactor is not important, but must be high enough that reaction mixture keeps liquid phase.Therefore,
Pressure can be 20~100 bars, such as 30~70 bars.
It is preferred that catalytic component is fully incorporated prepolymerization step.However, in ingredient of solid catalyst (i) and co-catalyst
(ii) in the case where can feeding respectively, a part of co-catalyst only can be introduced into prepolymerisation stage and introduces remainder
Subsequent polymerization stage.Similarly, in such a case it is necessary to which enough co-catalysts are introduced prepolymerisation stage, thus
Enough polymerization reactions are obtained wherein.
Other components can also be added to prepolymerisation stage.Therefore, as known in the art, pre-polymerization can be added in hydrogen
The conjunction stage is to control the molecular weight of prepolymer.In addition, antisatic additive can be used for that particle is prevented to be adhering to each other or adhere to instead
It answers on the wall of device.
Prepolymerization conditions and response parameter are accurately controlled in the technical scope of this field.
Slurry-phase reactor indicates any reactor, such as with the continuous of ontology or slurry operations or simply stirs batch still
Formula reactor or loop reactor, polymer form particle form wherein." ontology " refers to comprising at least 60wt% monomer
Reaction media in polymerization.According to preferred embodiment, slurry-phase reactor includes ontology loop reactor.
" gas-phase reactor " refers to any mechanical mixture or fluidized-bed reactor.Preferably, gas-phase reactor includes machinery
The fluidized-bed reactor of stirring, gas velocity are at least 0.2 meter per second.
The particularly preferred embodiment for being used to prepare heterophasic polypropylene of the invention (HECO) includes: including a ring
The combination of road reactor and one or two gas-phase reactor or two loop reactors and one or two gas-phase reactor
In combined method, it is polymerize.
Preferred multistage process is slurry-gas phase technique, such as is developed and be referred to as by BorealisSkill
The slurry-gas phase technique of art.In this respect, with reference to 0 887 379A1, WO 92/12182 of EP, WO 2004/000899, WO
2004/111095, WO 99/24478, WO 99/24479 and WO 00/68315.They are incorporated herein by reference.
Another suitable slurry-gas phase technique is BasellTechnique.
Preferably, as described in detail later, by using specific Ziegler-Natta procatalyst and specific outside
Donor combination preferably exists to prepare heterophasic polypropylene of the invention (HECO)OrIt is made in technique
It is standby.
Therefore, a preferred multistage process may comprise steps of:
In the first slurry-phase reactor and optional second slurry-phase reactor, in the presence of selected catalyst system
Prepare polypropylene-base, such as be described below in detail, catalyst system include specific Ziegler-Natta procatalyst (i),
External donor (iii) and co-catalyst (ii), two slurry-phase reactors use identical polymerizing condition,
Slurry-phase reactor product is transferred at least one first gas-phase reactor, such as a gas-phase reactor or string
Join the first gas-phase reactor and the second gas-phase reactor of connection,
In at least first gas-phase reactor, in the presence of polypropylene-base and in the presence of a catalyst system, system
Standby elastomer copolymer,
Recycling polymer product is for being further processed.
About above-mentioned preferred slurry-gas phase technique, the following general information about process conditions can be provided.
Temperature is preferably 40~110 DEG C, preferably 50~100 DEG C, especially 60~90 DEG C, and pressure limit is 20~80 bars,
It is preferred that 30~60 bars, it may be optionally added hydrogen to control molecular weight in a way known.
The reaction product of slurry polymerization (carrying out preferably in loop reactor) is then transferred to subsequent gas phase reaction
In device, wherein temperature is preferably in the range of 50~130 DEG C, and more preferable 60~100 DEG C, pressure limit is 5~50 bars, and preferably 8
~35 bars, and can choose addition hydrogen to control molecular weight in a way known.
Mean residence time in the reactor area being determined above can change.In one embodiment, slurry
Mean residence time in reactor (such as loop reactor) is 0.5~5 hour, such as 0.5~2 hour, and gas phase reaction
Mean residence time in device is usually 1~8 hour.
If desired, can at supercritical conditions in a known way in slurry-phase reactor (preferably loop reactor) into
Row polymerization, and/or polymerize in gas-phase reactor with condensation mode.
, according to the invention it is preferred to be obtained in the presence of catalyst system by multistage polymerization technique as described above
Heterophasic polypropylene, the catalyst system include Ziegler-Natta procatalyst as component (i), containing lower alcohol with
The transesterification product of phthalic acid ester.
Major catalyst used according to the invention is prepared as follows:
A) by MgCl2And C1-C2Spray crystallization or lotion the solidification adduct and TiCl of alcohol4Reaction,
B) in the C1-C2Transesterification occurs for the bialkyl ortho phthalate of the pure and mild formula (I) to form internal donor
Under conditions of, the product of stage a) and the bialkyl ortho phthalate of formula (I) are reacted,
Wherein R1’And R2’It independently is at least C5Alkyl,
C) product of washing stage b), or
D) optionally, make the product and other TiCl of stage c)4Reaction.
For example, major catalyst such as patent application WO 87/07620, WO 92/19653, WO 92/19658 and EP 0491
Production as defined in 566.The content of these documents is incorporated herein by reference herein.
Firstly, forming MgCl2And C1-C2Adduct (the formula MgCl of alcohol2* nROH), wherein R be methyl or ethyl, n be 1~
6.Preferably, ethyl alcohol is used as alcohol.
By adduct fusing, then spray crystallization or lotion solidify first, are used as catalyst carrier.
In next step, formula MgCl2* nROH (wherein R be methyl or ethyl (preferably ethyl), n be 1~6) spray crystallization or
Lotion solidifies adduct and TiCl4Contact, to form titanised carrier, following step is as follows:
Following substances are added to the titanised carrier, to form the first product:
(i) bialkyl ortho phthalate of formula (I), wherein R1’And R2’It independently is at least C5- alkyl, such as at least
C8- alkyl,
Or preferably
(ii) bialkyl ortho phthalate of formula (I), wherein R1’And R2’It is identical and be at least C5- alkyl, such as extremely
Few C8- alkyl,
Or more preferably
(iii) bialkyl ortho phthalate of formula (I), selected from the own ester of phthalic acid propyl (PrHP), adjacent benzene two
Formic acid dioctyl ester (DOP), diisooctyl phthalate (DIDP) and phthalic acid double tridecyl ester (DTDP), it is also more excellent
The bialkyl ortho phthalate for selecting formula (I) is dioctyl phthalate (DOP), such as diisooctyl phthalate or neighbour
Phthalic acid ethylhexyl, especially di (2-ethylhexyl) phthalate,
First product is set to undergo suitable transesterification conditions, that is, temperature is higher than 100 DEG C, and preferably 100~150 DEG C,
More preferable 130~150 DEG C, so that the ester group of the methanol or ethyl alcohol and the bialkyl ortho phthalate of the formula (I)
Transesterification is carried out, to form preferably at least 80 moles of %, the adjacent benzene of the formula (II) of more preferable 90 moles of %, most preferably 95 moles %
Diformazan acid dialkyl ester:
Wherein R1And R2It is methyl or ethyl, preferably ethyl,
The bialkyl ortho phthalate of formula (II) is internal donor, and
The transesterification product is recycled, as major catalyst composition (component (i)).
In a preferred embodiment, formula MgCl2* the adduct of nROH (wherein R is methyl or ethyl, and n is 1~6)
Be melted, then in gas of the melt preferably by gas injection cooling solvent or cooling, thus by adduct crystallization at
Advantageous form in form, as described in such as WO 87/07620.
The adduct of the crystallization is preferably used as catalyst carrier, and with described in WO 92/19658 and WO 92/19653
Major catalyst reaction for use in the present invention.
Relict catalyst is removed by extraction, obtains the adduct of titanised carrier and internal donor, wherein being derived from ester
The group of alcohol has changed.
When retaining enough titaniums on carrier, it is by the active element as major catalyst.
Otherwise, repeat titanizing, after being like this to ensure enough titanium concentration so that it is guaranteed that activity.
Preferably, the titanium contained by major catalyst that the present invention uses at most 2.5 weight %, preferably up to 2.2 weight %,
More preferably up to 2.0 weight %.Its donor content is preferably 4~12 weight %, more preferably 6~10 weight %.
It is highly preferred that the adjacent benzene by using ethyl alcohol as pure and mild dioctyl phthalate (DOP) as formula (I)
Diformazan acid dialkyl ester generates diethyl phthalate (DEP) as internal donor compound and is made what the present invention used
Major catalyst.
In another preferred embodiment, Ziegler-Natta procatalyst can be by existing in catalyst system
Lower vinyl compounds are modified, which includes specific Ziegler-Natta procatalyst, external donor
And co-catalyst, the vinyl compound have following formula:
CH2=CH-CHR3R4
Wherein, R3And R4It is formed together 5- or 6-membered saturation, insatiable hunger and/or aromatic ring or independently indicates comprising 1~4
The alkyl of carbon atom, and modified catalyst is used to prepare heterophasic polypropylene composition of the invention.The vinyl chemical combination of polymerization
Object can be used as α-nucleating agent.The modification is used in particular for preparing heterophasic polypropylene (H-PP1).
About the modification of catalyst, with reference to international application WO 99/24478, WO 99/24479, and especially WO 00/
68315, about catalyst modification and the reaction condition of polymerization reaction, these documents are incorporated herein by reference.
It is used other than specific Ziegler-Natta procatalyst in order to prepare heterophasic polypropylene of the invention
Catalyst system preferably comprises organic metal co-catalyst as component (ii).
Therefore, co-catalyst is preferably selected from trialkylaluminium (such as triethyl aluminum (TEA)), dialkylaluminum chloride and alkyl aluminum
Sesquichloride.
The component (iii) of used catalyst system is the external donor indicated by formula (IIIa) or (IIIb).Formula (IIIa)
By defined below:
Si(OCH3)2R2 5 (IIIa)
Wherein R5The branched alkyl with 3~12 carbon atoms is indicated, preferably with the branched alkyl of 3~6 carbon atoms
Or the naphthenic base with 4~12 carbon atoms, preferably with the naphthenic base of 5~8 carbon atoms.
It is particularly preferred that R5Selected from isopropyl, isobutyl group, isopentyl, tert-butyl, tertiary pentyl, neopentyl, cyclopenta, ring
Hexyl, methylcyclopentyl and suberyl.
Formula (IIIb) is by defined below:
Si(OCH2CH3)3(NRxRy) (IIIb)
Wherein, RxAnd RyCan be identical or different, represent the alkyl with 1~12 carbon atom.
RxAnd RyIndependently selected from the linear aliphatic hydrocarbon group with 1~12 carbon atom, the branch with 1~12 carbon atom
Chain aliphatic hydrocarbyl and cyclic aliphatic hydrocarbon group with 1~12 carbon atom.Particularly preferred RxAnd RyIndependently selected from methyl, ethyl,
N-propyl, normal-butyl, octyl, decyl, isopropyl, isobutyl group, isopentyl, tert-butyl, tertiary pentyl, neopentyl, cyclopenta, hexamethylene
Base, methylcyclopentyl and suberyl.
More preferable RxAnd RyIt is identical, even more preferably from RxAnd RyIt is all ethyl.
Most preferably external donor is such as dicyclopentyl dimethoxyl silane [Si (OCH shown in formula (IIIa)3)2(ring penta
Base)2], diisopropyl dimethoxy silane [Si (OCH3)2(CH(CH3)2)2]。
Other polypropylene
As described above, polypropylene (P) preferably comprises heterophasic propylene copolymers (HECO), and/or it is copolymerized selected from propylene random
Other polypropylene of object (RPP) and Noblen (HPP), preferably Noblen (HPP).
Hereinafter, these polymer are described in detail.
Random copolymer of propylene (RPP)
The melt flow rate (MFR) MFR that random copolymer of propylene (RPP) is measured according to ISO 11332(230 DEG C, 2.16kg) no
More than 50g/10min, preferably in the range of 1~30g/10min, more preferably in the range of 2~20g/10min, such as 4~
In the range of 15g/10min.
In another preferred modification, random copolymer of propylene (RPP) is fast according to the melt flows that ISO 1133 is measured
Rate MFR2(230 DEG C, 2.16kg) are no more than 75g/10min, preferably in the range of 1~70g/10min, more preferably 5~
In the range of 65g/10min.
The melting temperature T of random copolymer of propylene (RPP)mIt is preferred that in the range of 150~170 DEG C, preferably 155~
In the range of 170 DEG C, more preferably in the range of 160~170 DEG C, such as in the range of 164~170 DEG C.
According to molecular weight, random copolymer of propylene (RPP) can be it is unimodal or multimodal or bimodal, preferably propylene without
It is multimodal or bimodal for advising copolymer (RPP), and more preferable random copolymer of propylene (RPP) is bimodal.
It is preferred that random copolymer of propylene (RPP) is isotactic.It is, therefore, to be understood that random copolymer of propylene (RPP)
With quite high five-tuple concentration, that is, it is higher than 80%, more preferably higher than 85%, even more preferably greater than 90%, even more preferably from height
In 92%, even more preferably greater than 93%, such as it is higher than 95%.
Preferably, random copolymer of propylene (RPP) is at least 870kg/m according to the density that ISO 1138 is measured3, more preferably
At least 890kg/m3, even more desirably at least 900kg/m3, even more preferably from 900~915kg/m3。
It is preferably based on the total weight of random copolymer of propylene (RPP), random copolymer of propylene (RPP) includes less than 1 weight
Measure the comonomer selected from alpha-olefin (such as ethylene, butylene, hexene, optimal ethylene) of %.
Based on the total weight of random copolymer of propylene (RPP), random copolymer of propylene (RPP) preferably has less than 3.0 weights
Measure %, part the cold soluble matter of dimethylbenzene (XCS) of preferably 1.5~2.5 weight %.
Noblen (HPP)
The melt flow rate (MFR) MFR that Noblen (HPP) is measured according to ISO 11332(230 DEG C, 2.16kg) are no more than
50g/10min, preferably in the range of 1~30g/10min, more preferably in the range of 2~20g/10min, such as in 4~15g/
In the range of 10min.
In another preferred modification, melt flow rate (MFR) that Noblen (HPP) is measured according to ISO 1133
MFR2(230 DEG C, 2.16kg) are no more than 75g/10min, preferably in the range of 1~70g/10min, more preferably in 5~65g/
In the range of 10min.
The melting temperature T of Noblen (HPP)mIt is preferred that in the range of 150~170 DEG C, preferably at 155~170 DEG C
In the range of, more preferably in the range of 160~170 DEG C, such as in the range of 164~170 DEG C.
As described above, statement " Noblen " used in the present invention is related to substantially being made of propylene units (that is, 99
The propylene units of weight % or more, the preferably propylene units of 99.9 weight % or more) polypropylene.In preferred embodiment
In, propylene units only can be detected in Noblen.
According to molecular weight, Noblen (HPP) can be unimodal or multimodal or bimodal, preferred Noblen
It (HPP) is multimodal or bimodal, more preferable Noblen (HPP) is bimodal.
It is preferred that Noblen (HPP) is isotactic.It is, therefore, to be understood that Noblen (HPP) has quite
High five-tuple concentration is higher than 80%, more preferably higher than 85%, even more preferably greater than 90%, even more preferably greater than 92%, also
More preferably higher than 93%, such as it is higher than 95%.
Preferably, Noblen (HPP) is at least 870kg/m according to the density that ISO 1138 is measured3, more preferably at least
890kg/m3, even more desirably at least 900kg/m3, even more preferably from 900~915kg/m3。
Random copolymer of propylene (RPP) according to the present invention and Noblen (HPP) can in slurry-phase reactor and/or
It is produced in gas-phase reactor.
It is excellent in the case where random copolymer of propylene (RPP) or preferred Noblen (HPP) are multimodals or are bimodal
Choosing with multistage process known in the art production, the multistage process include at least one slurry-phase reactor and then at least
One gas-phase reactor.
As described above, random copolymer of propylene (RPP) and/or preferred Noblen (HPP) be preferably it is bimodal.?
In this case, it is preferably produced with multistage process, which includes that two slurry-phase reactors or a slurry are anti-
Device, and a subsequent gas-phase reactor are answered, more preferably in a slurry-phase reactor and a subsequent gas-phase reactor.
Preferred slurries reactor is loop reactor.
Preferred multistage process is slurry-gas phase technique, such as is developed and be referred to as by BorealisSkill
The slurry-gas phase technique of art.In this respect, with reference to 0 887 379A1, WO 92/12182 of EP, WO 2004/000899, WO
2004/111095, WO 99/24478, WO 99/24479 and WO 00/68315.They are incorporated herein by reference.
Another suitable slurry-gas phase technique is BasellTechnique.
In a preferred embodiment, in liquid propene, (i.e. liquid phase mainly includes propylene, wherein dissolved with few for prepolymerization
Measure other reactants and optional inert component) it is middle as bulk slurry polymerizations progress.
Prepolymerization is usually at 0~50 DEG C, carries out at a temperature of preferably 10~45 DEG C, more preferable 15~40 DEG C.
Pressure in pre-polymerization reactor is not important, but must be high enough that reaction mixture keeps liquid phase.Therefore,
Pressure can be 20~100 bars, such as 30~70 bars.
It is preferred that catalytic component is fully incorporated prepolymerization step.However, in ingredient of solid catalyst (i) and co-catalyst
(ii) in the case where can feeding respectively, a part of co-catalyst only can be introduced into prepolymerisation stage and introduces remainder
Subsequent polymerization stage.Similarly, in such a case it is necessary to which enough co-catalysts are introduced prepolymerisation stage, thus
Enough polymerization reactions are obtained wherein.
Other components can also be added to prepolymerisation stage.Therefore, as known in the art, pre-polymerization can be added in hydrogen
The conjunction stage is to control the molecular weight of prepolymer.In addition, antisatic additive can be used for that particle is prevented to be adhering to each other or adhere to instead
It answers on the wall of device.
Prepolymerization conditions and response parameter are accurately controlled in the technical scope of this field.
Slurry-phase reactor indicates any reactor, such as with the continuous of ontology or slurry operations or simply stirs batch still
Formula reactor or loop reactor, polymer form particle form wherein." ontology " refers to comprising at least 60wt% monomer
Reaction media in polymerization.According to preferred embodiment, slurry-phase reactor includes ontology loop reactor.
" gas-phase reactor " refers to any mechanical mixture or fluidized-bed reactor.Preferably, gas-phase reactor includes machinery
The fluidized-bed reactor of stirring, gas velocity are at least 0.2 meter per second.
Suitable catalyst system is described in EP 591224, is incorporated herein by reference.
In another preferred embodiment, Ziegler-Natta procatalyst can be by existing in catalyst system
Lower vinyl compounds are modified, which includes specific Ziegler-Natta procatalyst, external donor
And co-catalyst, the vinyl compound have following formula:
CH2=CH-CHR3R4
Wherein, R3And R4It is formed together 5- or 6-membered saturation, insatiable hunger and/or aromatic ring or independently indicates comprising 1~4
The alkyl of carbon atom, and modified catalyst is used to prepare heterophasic polypropylene composition of the invention.The vinyl chemical combination of polymerization
Object can be used as α-nucleating agent.The modification is used in particular for preparing heterophasic polypropylene (H-PP1).
About the modification of catalyst, with reference to international application WO 99/24478, WO 99/24479, and especially WO 00/
68315, about catalyst modification and the reaction condition of polymerization reaction, these documents are incorporated herein by reference.
As described above, comprising heterophasic propylene copolymers (HECO) and being selected from random copolymer of propylene (RPP) at polypropylene (P)
In other polyacrylic situations of Noblen (HPP) (preferably Noblen (HPP)), other polypropylene (preferably should
Preferred Noblen (HPP)) it is different from the matrix of heterophasic propylene copolymers (HECO).In general, Noblen (HPP) is extremely
Few matrix for being different from heterophasic propylene copolymers (HECO) in terms of melt flow rate (MFR) (MFR).
Mineral filler (F)
In addition to polymers compositions, it is based on the total amount of polypropene composition (PC), polymer composition of the invention (PC) packet
Containing at most 45 weight %, preferably up to 40 weight %, the more preferably up to mineral filler (F) of 30 weight %.
Generally, based on the total amount of polypropene composition (PC), the content of mineral filler (F) is 1.0 weight % or more, more excellent
Select 5.0 weight % or more, most preferably 10 weight % or more.
Preferably, mineral filler (F) is selected from glass fibre, carbon fiber, phyllosilicate, mica, or mixtures thereof wollastonite.
Even further preferably, mineral filler (F) is selected from mica, wollastonite, kaolinite, montmorillonite, montmorillonite and talcum.Most preferred mine
Object filler (F) is talcum.
Usually and preferably, it other than mineral filler defined above (F), is not present in polypropene composition (PC)
Other mineral filler.Accordingly, there exist mineral filler be preferably made of mineral filler (F).
The average grain diameter d50 [mass percent] of mineral filler (F) preferably in the range of 1~20 μm, more preferably 1~
In the range of 10 μm, even more preferably from the range of 1~5 μm.
In general, the cut-off partial size d95 [mass percent] of mineral filler (F) is 20 μm hereinafter, more preferably 2.5~10
In the range of μm.
In general, mineral filler (F) is according to commonly known BET method N2Surface of the gas as analysis adsorbent measurement
Product is less than 22m2/ g, more preferably less than 20m2/ g, even more preferably less than 18m2/g。
The representative instance of commercially available talc product is Luzenac A7C, Steamic T1CA, Jetfine T1CA and HAR (height
Aspect ratio) talcum.
Pigment
Optionally, polypropene composition includes pigment.Suitable pigment is known in the art.
It is preferable to use black pigments.
Total weight based on polypropene composition is present in the total amount of the pigment in polypropene composition of the invention (PC)
Preferably 0.10~5.0 weight %, more preferable 0.25~3.5 weight %, most preferably 0.25~2.5 weight %.
Additive (A)
Preferably, additive (A) includes antioxidant, processing aid, acid scavenger, lubricant.
The total amount of additive (A) is preferably in the range of 0.05~5.0 weight %, more preferable 0.10~3.5 weight %, most
It is preferred that 0.25~2.5 weight %.
As described above, various additives (A) are 100 DEG C or more by the melting temperature that DSC is measured.
Suitable additive is, for example, following compound:
Antioxidant
1,3,5- tri- (3 ', 5 '-di-t-butyls -4 '-hydroxybenzyl) isocyanuric acid, No. CAS: 27676-62-6, Tm 218
℃;
Phosphorous acid three (2,4- di-tert-butyl-phenyl) ester, No. CAS: 31570-04-4, Tm182℃;
Poly- ((6- morpholino-guanamine, 4- diyl) (1,2,2,6,6- pentamethyl -4- piperidyl) imino group) six methylenes
Base (1,2,2,6,6- pentamethyl -4- piperidyl) imino group)), No. CAS: 193098-40-7, it can be used as Cyasorb UV-3529
It is obtained from Cytec, Tm:110 DEG C;
1,3,5- trimethyl -2,4,6- tri- (3,5- di-tert-butyl-hydroxy phenyl) benzene, No. CAS: 1709-70-2, Tm:
240℃;
Double-(3,3- bis--(4'- hydroxyl -3'- tert-butyl-phenyl) butyric acid)-glycol ester, No. CAS: 32509-66-3, Tm:
167℃;
1,3,5- tri- (4- tert-butyl -3- hydroxyl -2,6- dimethyl benzyl) -1,3,5- triazine -2,4,6- (1H, 3H, 5H) -
Triketone, No. CAS: 40601-76-1, Tm:159 DEG C;
Processing aid:
Talcum, Tm:800 DEG C,
Acid scavenger:
Calcium stearate, Tm:145 DEG C
Method
The invention further relates to a kind of methods for being used to prepare polypropene composition of the invention (PC), comprising the following steps:
(i) more than one polypropylene (P) are provided;
(ii) more than one additives (A) are provided, wherein every kind of additive (A) is 100 by the melting temperature that DSC is measured
DEG C or more;
(iii) melting mixing polypropylene (P) and additive (A);
Wherein,
There is no the additives that the melting temperature measured by DSC is lower than 100 DEG C in polypropylene (P);And
Additive of the melting temperature lower than 100 DEG C by DSC measurement is not added in method.
The melting mixing of polypropylene and additive is well known in the art, such as uses static mixer or extrusion
Machine.It is preferable to use extruders, such as counter rotating twin screW extruder.
Other components can reside in step (iii), such as mineral filler (F) and/or pigment defined in the present invention.
Additive and optional pigment and mineral filler (F) (if present) can be added simultaneously or then be added.
In the case where method of the invention carries out in an extruder, additive and optional pigment and mineral filler (if there is
Words) usually it is added by one or more side feeders of extruder.
Usually and preferably, added before additive (A) and pigment (if present) mineral filler (F) (if
In the presence of if).
Usually and preferably, added after additive (A) and mineral filler (F) (if present) pigment (if
In the presence of if).
In the case where method of the invention carries out in an extruder, usually and preferably, individual side feeder is used for
Mineral filler (F) (if present), additive (A) and pigment (if present).
It, can be pre- by additive and polypropylene powder (carrier as additive) before being added in polypropylene (P)
Mixing.Usually and preferably, it is based on the total weight of polypropene composition (PC), the amount of the polypropylene powder is not more than 2.0 weights
Measure %, more preferably no more than 1.0 weight %.
Temperature during melting mixing is preferably in the range of 190~260 DEG C.
The invention further relates to a kind of products, comprising polypropene composition (PC) of the invention, preferably by of the invention poly- third
Ene compositions (PC) composition.
Article according to the invention is preferably injection-molded item, such as automotive interior and external component.
The additive (A) for being 100 DEG C or more the invention further relates to the melting temperature measured by DSC is being reduced comprising one kind
Application in the mist degree of the polypropene composition (PC) of the above polypropylene (P).
The preferred embodiment of polypropene composition (PC) of the invention is also the excellent of method of the invention, product and application
Embodiment is selected, vice versa.
Experimental section
Melt flow rate (MFR) (MFR) is according to ISO 1133 (230 DEG C, 2.16kg load) measurement.
(dog-bone shapes, 4mm are thick using injection-molded test specimens described in EN ISO 1873-2 for stretch modulus and tensile strength
Degree), according to ISO 527-2 (crosshead speed=50mm/min;23 DEG C) it measures.
Bending modulus and bending strength are in 80 × 10 × 4mm according to EN ISO 1873-2 injection molding3On test bar,
It is measured according to ISO 178 at 23 DEG C with 3 points of bendings.
Density is measured according to ISO 1183.
The cut-off partial size d95 and average grain diameter d50 of mineral filler are surveyed according to ISO 13320-1 by laser particle size analyzer
It is fixed.
The surface area of mineral filler is measured according to ISO 9277.
Notched IZOD impact strength (23 DEG C) is measured according to EN ISO 180.
Polymer and additive are measured using Mettler TA820 differential scanning calorimetry (DSC) 5~10mg sample
Melting temperature Tm.Between 30 DEG C to 225 DEG C, scanning is cooled and heated with 10 DEG C/min, obtains crystallization curve and melting curve.It is molten
Melt temperature to obtain as endothermic peak and exothermic peak.Melting temperature (the T of additivem) can also be obtained from document.However, in this hair
In bright, the value as above obtained is used.
Mist degree
Polymer and combinations thereof
Using the mist degree equipment " Haze-gard dual 4727 " of German BYK-Gardner, according to Koito
The mist degree test method of Manufacturing Co., Ltd. (Japan), the mist degree of test polymer or combinations thereof object.
Testing procedure:
A. the plate of polymer samples (diameter 80mm, thickness 3mm) is put into glass container and is atomized, use sealing ring cap
Glass plate, is then fixed on sealing ring by the firmly opening of glass container.Finally, cooling device is fixed on a glass;
B. glass container is put into 120 DEG C or 130 DEG C of hot tank (" FT-F1 " of Shandong Province of China Labthink company) and is added
Heat 24 hours, sample generate escaping gas rise and condense in be cooled to by cooling device 25 DEG C glass plate following table
Face;
C. after heating and condensing 24 hours, glass plate is taken out from container, and glass plate is then put at room temperature dry
In dry utensil, until glass plate reaches room temperature.Use the mist degree of mist degree machine " Haze-gard dual 4727 " measurement glass plate.
Haze value is calculated by following equation:
Mist degree rate (%)=((T4/T2)-T3 (T2/T1)) × 100%
T1: the light quantity being incident on glass plate
T2: through the light summation of glass plate
T3: the light quantity of instrument scattering
T4: the light quantity of instrument and test specimen scattering
Wherein, T1, T2, T3 and T4 are tested by BYK-Gardner " Haze-gard dual 4727 " mist degree equipment
With the value of acquisition.
Additive itself
The above method can also be used for the mist degree of or mixtures thereof test additive.In this case, the above method is repeated,
Wherein the pure additive in powder replaces circular slab to be used as sample, in an amount equivalent to the Polypropylene compositions of diameter 80mm, thickness 3mm
It is measured present in the circular slab of object, which is made of the polypropene composition comprising these additives.
The cold soluble matter part (XCS, wt%) of dimethylbenzene is according to the 16152 (first edition of ISO;2005-07-01) at 25 DEG C
Measurement.
By separating the cold soluble matter part (XCS) of above-mentioned dimethylbenzene and using acetone precipitation pars amorpha, to measure without calmly
Shape content (AM).Filtering precipitate is simultaneously dry in 90 DEG C of vacuum drying oven.
Inherent viscosity is measured according to DIN ISO in October, 1628/1,1999 (in 135 DEG C of naphthalane).
Number-average molecular weight (Mn), weight average molecular weight (Mw) and molecular weight distribution (MWD) pass through gel permeation chromatography (GPC)
It is measured according to following methods:
Weight average molecular weight MwWith molecular weight distribution (MWD=Mw/Mn, wherein MnIt is number-average molecular weight, MwIt is weight average molecular weight)
It is measured by the method based on ISO 16014-1:2003 and ISO 16014-4:2003.In 145 DEG C and the steady flow of 1mL/min
Under speed, using 2000 instrument of Waters Alliance GPCV equipped with refractive index detector and in-line viscometer, use
3 × TSK- gel column (GMHXL-HT) and 1 from TosoHaas, 2,4- trichloro-benzenes (TCB, with the tertiary fourth of 2,6- bis- of 200mg/L
Base -4- methylphenol is stablized) it is used as solvent.216.5 μ L sample solution of analysis injection every time.Use 19 narrow MWD polystyrene
(PS) the wide polypropylene mark that relative calibration and one group of the reference substance within the scope of 0.5kg/mol~11,500kg/mol sufficiently characterize
Quasi- object calibrates column group.By the way that it is steady that 5~10mg polymer is dissolved in 10mL (at 160 DEG C) before sampling into GPC instrument
In fixed TCB (identical as mobile phase) and continuous shake 3 hours is kept, to prepare all samples.
Microstructure is quantified by NMR spectra
Quantitative nuclear magnetic resonance (NMR) spectrum is further used for the co-monomer content of quantifying polymers.For1H and13C,
The Bruker Advance III 400NMR spectrometer recording solution run at 400.15MHz and 100.62MHz is used respectively
State quantifies13C{1H } NMR spectra.By using13The optimal 10mm elongating temperature probe of C, under conditions of 125 DEG C, for
All atmosphere use nitrogen, to record all spectrum.By the material of about 200mg and chromium acetylacetonate (III) (Cr (levulinic
Ketone)3) it is dissolved in the 7,2- tetrachloroethanes-d of 3ml together2(TCE-d2) in, obtain 65mM relaxation agent solution in a solvent
(Singh,G.,Kothari,A.,Gupta,V.,Polymer Testing 28 5(2009),475).In order to ensure uniformly molten
Liquid after carrying out initial sample preparation in hot-zone, NMR pipe is further heated in revolving burner 1 hour few.In insertion magnetic
After body, which is rotated at 10Hz.This set is selected primarily to high-resolution and accurate quantification ethylene contents are quantitative
It is required.In the case where not utilizing NOE, come using best pinnacle angle, 1s recycling delay and double horizontal WALTZ16 decoupled systems
Using standard pulse excitation (Zhou, Z., Kuemmerle, R., Qiu, X., Redwine, D., Cong, R., Taha, A.,
Baugh,D.,Winniford,B.,J.Mag.Reson.187(2007)225;Busico,V.,Carbonniere,P.,
Cipullo,R.,Pellecchia,R.,Severn,J.,Talarico,G.,Macromol.Rapid Commun.2007,28,
1128).6144 (6k) a transient state in total is obtained to each spectrum.
To quantitative13C{1H } H NMR spectroscopy is handled, is integrated, and determines phase by integrating using proprietary computer program
The quantization property of pass.It is displaced using solution chemical, ethylene block of all equal indirect references of chemical shift at 30.00ppm
(EEE) central methylene.Even if this method also allows than reference in the case where this structural unit is not present.It sees
It observes and the corresponding characteristic signal (Cheng, H.N., Macromolecules 17 (1984), 1950) of the combination of ethylene.
By running through13C{1H } whole SPECTRAL REGIONs in spectrum multiple signal integral, use (Wang, the W- such as Wang
J., method Zhu, S., Macromolecules 33 (2000), 1157), to be quantified to comonomer score.Select this
To the computing capability of existing area defects when the reason of kind method, is its robustness (robust nature) and needs.
Integral domain is finely adjusted, to increase the applicability to the co-monomer content encountered in entire scope.
For wherein only observing the system of the isolated ethylene in PPEPP sequence, the method for modification Wang et al., to reduce
The influence of the non-zero integral in the known site being not present.This approach reduces the mistakes of the ethylene contents to this system to over-evaluate
It calculates, and is realized by reducing the quantity for determining the site of absolute ethylene contents:
E=0.5 (S β β+S β γ+S β δ+0.5 (S α β+S α γ))
By using this group of site, corresponding integral equation becomes:
E=0.5 (IH+IG+0.5(IC+ID))
Use institute in the article (Wang, W-J., Zhu, S., Macromolecules 33 (2000), 1157) of Wang et al.
The same symbol.Equation for absolute propylene content is not modified.
The molar percentage of comonomer incorporation is calculated by molar fraction:
E [mole %]=100 × fE
The weight percent of comonomer incorporation is calculated by molar fraction:
[weight %]=100 × (fE × 28.06) E/((fE × 28.06)+((1-fE) × 42.08))
Using Kakugo et al. analysis method (Kakugo, M., Naito, Y., Mizunuma, K., Miyatake, T.,
Macromolecules 15 (1982) 1150), to measure the distribution of the comonomer sequence under triple level.Select this side
The reason of method, is its robustness and integral domain fine tuning to increase being applicable in the co-monomer content of wider range
Property.
The compound used
(3 ', the 5 '-di-t-butyls -4 '-hydroxybenzyl) isocyanide of 1,3,5- tri- urine that Irganox 3114 is obtained by BASF
Acid, No. CAS: 27676-62-6, Tm218℃;
Phosphorous acid three (2,4- di-tert-butyl-phenyl) ester that Irgafos 168 is obtained by BASF, No. CAS: 31570-04-4,
Tm182℃;
Poly- ((6- morpholino-guanamine, 4- diyl) (1,2,2,6,6- that Cyasorb UV-3529 is obtained by Cytec
Pentamethyl -4- piperidyl) imino group) hexa-methylene (1,2,2,6,6- pentamethyl -4- piperidyl) imino group)), No. CAS:
193098-40-7, Tm: 110 DEG C;
Octadecyl 3- (3 ', 5 '-di-tert-butyl-hydroxy phenyl) propionic ester that Irganox 1076 is obtained by BASF,
No. CAS: 2082-79-3, Tm: 50 DEG C;
Two-the stearyl-thios that Irganox PS-802FL is obtained by BASF, CAS:211-750-5, Tm:
64℃;
Cyasorb UV3808, is obtained by Cytec, Tm: 28, be the mixture of following substance:
- 3,5- di-tert-butyl-4-hydroxybenzoic acid hexadecane base ester, CAS:67845-93-6;And
The ester admixture of -2,2,6,6- tetramethyl -4- piperidine alcohols and higher fatty acids (mainly stearic acid), CAS:
86403-32-9;
Jetfine T1CA talcum, is obtained, T by Imerys Francem: 800 DEG C;
Yuch black-1906 pigment is obtained, T by Cabot (U.S.)m: 125 DEG C;
PP-H, GD, 225 Noblen powder, Tm: 160 DEG C;
Include glycerin monostearate (TmBe 65 DEG C) Borealis's commercial resin: BD950MO, BD265MO,
BE961MO, BF970MO, BH975MO, BJ368MO, HG385MO and HJ311MO.
Without glycerin monostearate (TmBe 65 DEG C), also be free of melting temperature TmAny other additive lower than 100 DEG C
Borealis's commercial resin: HJ311A1, HD915CF, BJ356A1.
HD915CF is the Noblen prepared by Borealis Borstar at nuclear technology (BNT), MFR (ISO
1133,230 DEG C/2.16kg) it is 8g/10min, glycerin monostearate is free of, T is also free ofmAny other less than 100 DEG C adds
Add agent.
BJ356A1 is the heterophasic polypropylene prepared by Borealis Borstar at nuclear technology (BNT), MFR (ISO
1133,230 DEG C/2.16kg) it is 95g/10min, glycerin monostearate is free of, T is also free ofmIt is any other less than 100 DEG C
Additive.
The mist degree for having determined that base polymer, is as a result given in Table 1 below.
Table 1 | Polypropylene | Mist degree [%] at 120 DEG C |
RE1 | BD950MO | 13.8 |
RE2 | BD265MO | 15.7 |
RE3 | BE961MO | 58.5 |
RE4 | BF970MO | 12.3 |
RE5 | BH975MO | 13 |
RE6 | BJ368MO | 6.84 |
RE7 | HG385MO | 10.9 |
RE8 | HJ311MO | 6.18 |
IE9 | HJ311A1 | 1.81 |
IE10 | HD915CF | 0.12 |
IE11 | BJ356A1 | 0.06 |
RE: comparative example
IE: example
In addition, determining the mist degree of each additive as described above.As a result and dosage is listed in Table 2 below.
Table 2 | Additive | Tm[℃] | It measures [mg] | Mist degree [%] at 120 DEG C |
RE11 | Irganox 1076 | 50 | 0.5g | 13.6 |
RE12 | Irganox PS-802FL | 64 | 0.5g | 12.6 |
RE13 | Cyasorb UV3808 | 28 | 0.5g | 24.4 |
IE14 | Irganox 3114 | 218 | 0.5g | 1.05 |
IE15 | Irgafos 168 | 182 | 0.5g | 6.57 |
IE16 | Cyasorb UV-3529 | 110 | 0.5g | 3.39 |
RE: comparative example
IE: example
In addition, using having the counter rotating twin screW extruder of main feed device and three side feeders to prepare following combination
Object.
Component shown in following table is fed by main feed device, and filler (talcum) is fed by the first side feeder, addition
Agent is fed by second side feeder, and pigment is fed by third side feeder.By additive and gathering as additive carrier
Propylene powder mixing.Amount is provided with weight percent.
The physical property of the composition of preparation is also shown in the following table 3.
It can be clearly seen that polypropene composition of the invention has much lower mist degree from table 3, contains and be free of
The base resin (i.e. HD915CF and BJ356AI) and T of GMSmAdditive (i.e. AO 3114 and UV-3529) greater than 100 DEG C, this
The mist degree of the polypropene composition of invention reduces 50 times than current material, which contains the base resin containing GMS
(HJ311MO, HG385MO and BD950MO) and TmLess than 100 DEG C additive (i.e. AO1076, Irganox PS-802FL and
UV-3808)。
Other than reduced mist degree, composition of the invention remains the mechanical performance similar with current material, expires
The requirement of sufficient mechanical performance.
Therefore, composition of the invention has much lower mist degree, while meeting the requirement to mist degree and mechanical performance.
Claims (12)
1. a kind of polypropene composition (PC), includes:
More than one polypropylene (P),
Total weight based on the polypropene composition (PC), more than one additives (A) of 0.05~5.0 weight %,
Wherein,
Every kind of additive (A) is 100 DEG C or more by the melting temperature that DSC is measured;And
The polypropene composition (PC) is free of additive of the melting temperature lower than 100 DEG C measured by DSC.
2. a kind of polypropene composition (PC), includes:
Polypropylene (P),
Total weight based on the polypropene composition (PC), more than one additives (A) of 0.05~5.0 weight %,
Wherein,
The haze value that the polypropene composition measures at 120 DEG C is 5.0% or less.
3. polypropene composition (PC) according to claim 1, wherein the polypropene composition measures at 120 DEG C
Haze value be 5.0% or less.
4. polypropene composition (PC) according to claim 2, wherein
Every kind of additive (A) is 100 DEG C or more by the melting temperature that DSC is measured;And
The polypropene composition (PC) is free of additive of the melting temperature lower than 100 DEG C measured by DSC.
5. the polypropene composition (PC) according to any one of preceding claims 1~4, wherein be based on the polypropylene
The total amount of composition (PC), the total amount of the polypropylene (P) are at least 50 weight %.
6. the polypropene composition (PC) according to any one of preceding claims 1~5, wherein polypropylene (P) packet
Containing heterophasic polypropylene (HECO), and/or selected from random copolymer of propylene (RPP) and Noblen, preferably Noblen
(HPP) other polypropylene.
7. the polypropene composition (PC) according to any one of preceding claims 1~6, wherein be based on the polypropylene
The total amount of composition, the polypropene composition further include the mineral filler of 1~45 weight %.
8. polypropene composition (PC) according to claim 7, wherein the mineral filler is selected from glass fibre, carbon fiber
Dimension, phyllosilicate, mica, wollastonite or their mixture.
9. a kind of method for being used to prepare polypropene composition (PC) described in any one of preceding claims 1~8, including with
Lower step:
(i) more than one polypropylene (P) are provided;
(ii) more than one additives (A) are provided, wherein the melting temperature that every kind of additive (A) is measured by DSC be 100 DEG C with
On;
(iii) polypropylene described in melting mixing (P) and the additive (A);
Wherein,
There is no the additives that the melting temperature measured by DSC is lower than 100 DEG C in the polypropylene (P);And
Additive of the melting temperature lower than 100 DEG C by DSC measurement is not added in the method.
10. a kind of product includes polypropene composition (PC) described in any one of preceding claims 1~8.
11. product according to claim 10, wherein the product is injection-molded item, such as automotive interior and outside portion
Part, preferably lamp housing.
12. the application for the additive that the melting temperature by DSC measurement is 100 DEG C or more, for reducing poly- comprising more than one
The mist degree of the polypropene composition (PC) of propylene (P).
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Citations (6)
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JP2000164011A (en) * | 1998-11-26 | 2000-06-16 | Japan Polychem Corp | Lamp housing material |
JP2005112809A (en) * | 2003-10-09 | 2005-04-28 | Asahi Denka Kogyo Kk | Polyvalent hindered amine compound suitable for optical material, its production method, norbornene-based resin composition, and light guide plate |
JP2006188625A (en) * | 2005-01-07 | 2006-07-20 | Mitsui Chemicals Inc | Polypropylene-based composite material |
CN101029157A (en) * | 2006-02-27 | 2007-09-05 | 普瑞曼聚合物有限公司 | Composition for forming radiation-proof high transparent polypropylene sheet and package formed of the same excellent in resistance to radiation and electron sterilization |
CN105934476A (en) * | 2014-02-06 | 2016-09-07 | 北欧化工公司 | Soft and transparent impact copolymers |
WO2016139163A1 (en) * | 2015-03-02 | 2016-09-09 | Borealis Ag | Polypropylene composition combining low sealing initiation temperature, low haze, low hexane solubles and improved tear resistance and melting temperature. |
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JP2007284606A (en) * | 2006-04-19 | 2007-11-01 | Sumitomo Chemical Co Ltd | Polypropylene resin composition and film consisting of it |
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Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2000164011A (en) * | 1998-11-26 | 2000-06-16 | Japan Polychem Corp | Lamp housing material |
JP2005112809A (en) * | 2003-10-09 | 2005-04-28 | Asahi Denka Kogyo Kk | Polyvalent hindered amine compound suitable for optical material, its production method, norbornene-based resin composition, and light guide plate |
JP2006188625A (en) * | 2005-01-07 | 2006-07-20 | Mitsui Chemicals Inc | Polypropylene-based composite material |
CN101029157A (en) * | 2006-02-27 | 2007-09-05 | 普瑞曼聚合物有限公司 | Composition for forming radiation-proof high transparent polypropylene sheet and package formed of the same excellent in resistance to radiation and electron sterilization |
CN105934476A (en) * | 2014-02-06 | 2016-09-07 | 北欧化工公司 | Soft and transparent impact copolymers |
WO2016139163A1 (en) * | 2015-03-02 | 2016-09-09 | Borealis Ag | Polypropylene composition combining low sealing initiation temperature, low haze, low hexane solubles and improved tear resistance and melting temperature. |
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