CN109840602A - A kind of novel maintenance management system and method for industrial manufacturing equipment - Google Patents
A kind of novel maintenance management system and method for industrial manufacturing equipment Download PDFInfo
- Publication number
- CN109840602A CN109840602A CN201910107805.9A CN201910107805A CN109840602A CN 109840602 A CN109840602 A CN 109840602A CN 201910107805 A CN201910107805 A CN 201910107805A CN 109840602 A CN109840602 A CN 109840602A
- Authority
- CN
- China
- Prior art keywords
- node
- data
- manufacturing
- maintenance
- equipment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Landscapes
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- General Factory Administration (AREA)
Abstract
The present disclosure proposes a kind of novel maintenance management systems and method for industrial manufacturing equipment, by disposing remote measurement and control service middleware in cloud platform, each node deployment manufactures operation management platform and deployment TT&C task acts processing component on manufacturing equipment, the remote transmission and interactive link for getting through device status data and creation data realize the long-range real-time state monitoring of equipment and manufacture the efficient O&M of process.The disclosure effectively increases monitoring running state ability, the utilization rate of equipment and installations of industrial manufacturing equipment, and reduces equipment failure rate, and then reduces operation expense while lifting means efficiency.
Description
Technical field
This disclosure relates to O&M correlative technology field, in particular to a kind of for the long-range of industrial manufacturing equipment
Operation management system and method.
Background technique
Only there is provided background technical informations relevant to the disclosure for the statement of this part, it is not necessary to so constitute first skill
Art.
With the continuous development of electronics manufacturing, used industrial manufacturing equipment is more and more in the fabrication process,
In there is the operation conditions of considerable degree of industrial manufacturing equipment to will have a direct impact on entire manufacturing line execution efficiency, therefore it is right
The operation and maintenance demand of these equipments is also growing day by day.Existing industry manufacturing equipment is typically distributed across each production line of factory
On, operation and maintenance are mainly collectively responsible for by site operation personnel and equipment operation maintenance personnel.Wherein, operator is by manually seeing
The mode for examining comparison and auxiliary tool inspection manually obtains equipment running status, and receives the manufacturing by the way of circulation card
Task；Operation and maintenance of the operation maintenance personnel to equipment, the mode of the maintenance after mostly using regular visit and breaking down.
And with the fast development of electric detective technology and computer technology, manufacture intelligence and the software implementation of equipment
Degree is higher and higher.Wherein advanced manufacturing equipment, the testability of itself are significantly promoted, are much tried using built-in self test
(BIT) technology realizes self-test function, can complete machine to equipment itself, module of software and hardware unit or even key interface carry out
Quantizating index passes through/does not pass through/exception error test.And usual self-test needs to be switched to self-test module, needs
The current operating conditions of disconnected instrument and equipment, switch to self-testing mode and are just executed.
Under the conditions of the existing manufacturing, the O&M for manufacturing equipment deposits problem both ways:
On the one hand, the acquisition of equipment running status carries out manual record by operator, and operation management personnel can not
The operating status of equipment is grasped at the first time, therefore can not carry out predictive maintenance and production according to the real-time running state of equipment
The adjustment of plan, it is difficult to avoid the generation of failure, and easily cause equipment using unbalanced；
On the other hand, the maintenance after the maintenance and repair of equipment mostly uses regular visit and breaks down.Regular visit by when
Between be spaced and be affected, if the time interval of maintenance is too short, will cause being significantly increased for service work, and if time interval
It is longer, then it is difficult the problems such as timely discovery technique index declines, function is not perfect；And the maintenance after breaking down, it can substantially mention
High operation expense, and easily influence manufacturing schedule.
Under the conditions of the existing manufacturing, that there are the operating statuses of industrial manufacturing equipment is opaque, utilization rate of equipment and installations is low etc. asks
Topic cannot achieve the long-range monitoring and efficient operation and maintenance guarantee of operating status.Need building for industrial manufacturing equipment thus
Novel maintenance system, to realize the real-time state monitoring and efficient operation and maintenance of industrial manufacturing equipment.
Summary of the invention
The disclosure to solve the above-mentioned problems, propose a kind of novel maintenance management system for industrial manufacturing apparatus and
Method, by disposing remote measurement and control service middleware in cloud platform, producing each node deployment manufacturing operation management platform
And deployment TT&C task acts processing component on manufacturing equipment, gets through the long-range of device status data and creation data
Transmission and interactive link realize the long-range real-time state monitoring of equipment and manufacture the efficient O&M of process, effectively improve work
Monitoring running state ability, the utilization rate of equipment and installations of industry manufacturing equipment, and equipment failure rate is reduced, and then in lifting means efficiency
Operation expense is reduced simultaneously.
To achieve the goals above, the disclosure adopts the following technical scheme that
One or more embodiments provide a kind of manufacturing operation management platform, it is characterized in that: including personal work
Module, basic information maintenance module, production plan control module, remote condition monitoring module and production plan execution module；
Personal work module executes for realizing the login of individual subscriber and personal work；
Basic information maintenance module for realizing operation management basic information maintenance；Including operation management basic information
Typing and modification and the setting of user right；
Production plan manages module for realizing the control of production plan；
Monitoring running state of the remote condition monitoring module for realizing the manufacturing equipment of industry manufacture production scene, operation
Status monitoring includes the equipment running status visualization of the manufacturing equipment of production scene, abnormal alarm prompt, status data
Display, log information are shown and status monitoring control option setting；
The manufacturing equipment that production plan execution module is used to control production scene receives production plan, and executes the manufacturing
Application program completes production task.
It further, can also include notice bulletin module, plant asset management module and data management analysis module；
Notice bulletin module is used for the publication of completion notice bulletin, checks and safeguard；
Plant asset management module manufactures the essential information of equipment for storage and maintenance；
Data management analysis module realizes the analysis processing of related data during O&M, including to current and historical data
It inquired, browsed, being statisticallyd analyze and report output.
It further, further include maintenance support module and application management module；
The control for then realizing maintenance process of maintenance support module；
Application management module is for realizing the exploitation and maintenance for manufacturing application program.
A kind of novel maintenance management system, including cloud platform, Operation and Maintenance Center node, administrative center's node, at least one life
Produce manufacture node, maintenance support node and technical specialist's node；The cloud platform is saved with Operation and Maintenance Center node, administrative center respectively
Point, manufacturing node, maintenance support node are connected with technical specialist's node；The Operation and Maintenance Center node, administrative center's node,
Manufacture node, maintenance support node is respectively set a kind of above-mentioned manufacturing operation management with technical specialist's node and puts down
Platform, the user right that the user of each node is set by manufacturing operation management platform execute respective work；
The manufacturing node further includes manufacturing equipment, manufactures the real time execution of node acquisition manufacturing equipment
State and by data publication to cloud platform, cloud platform for realizing Operation and Maintenance Center node, administrative center's node, manufacture section
Data link between point, maintenance support node and technical specialist's node realizes the data transmitting based on publish/subscribe service.
Further, the cloud platform includes database, ftp server and remote measurement and control service middleware；It is described long-range
Observing and controlling service middleware is configured as realizing status data transmitting and control instruction transmitting of the operation based on publish/subscribe service,
It further include the interactive interface API for calling；
Or
It is described manufacture equipment in setting can running background TT&C task act processing component, in real time acquire life
It produces the running state data of manufacturing equipment and issues immediately.
Based on a kind of operation management method of above-mentioned novel maintenance management system, include the following steps:
It manufactures node and receives manufacturing task, acquire production task performance data in real time and manufacture dress
The status data of standby equipment operation, and simultaneously by the status data of equipment operation and production task performance data category record
Immediately it is distributed to cloud platform layer；
It manufactures node and judges the operating status of equipment according to the running state data of acquisition, and operating status is issued
To cloud platform；
Cloud platform carries out the transmitting of the status data based on publish/subscribe service, receives the data for manufacturing node publication,
By running state data or production task performance data according to the subscription information of application end be sent to administrative center's node or
Person's Operation and Maintenance Center node.
Further, further include following steps: manufacturing the remote control commands that node receives Operation and Maintenance Center node, into
Row control option setting, and feedback response processing result.
Based on a kind of operation management method of above-mentioned novel maintenance management system, include the following steps:
Operation and Maintenance Center node receives the manufacturing node that cloud platform is sent according to the data publication subscription information of setting and sends out
The data of cloth, and node running state data will be manufactured accordingly and shown；
Operation and Maintenance Center node manufactures the data of node publication based on the received, judges whether equipment operation is abnormal, root
It is judged that result, which generates corresponding prompting message, is sent to manufacturing node, maintenance support node or technical specialist's node.
Based on a kind of operation management method of above-mentioned novel maintenance management system, include the following steps:
Administrative center's node is according to the data publication subscription information of setting and receives the manufacturing node of cloud platform transmission
The data of publication；
Administrative center's node manufacture based on the received node publication device status data, generate production plan and under
Hair；
Or/and
Administrative center's node manufactures the production task performance data of node publication based on the received, makes to production
It is for statistical analysis to make data, according to statistical data analysis, formulates production plan and issues.
Based on a kind of operation management method of above-mentioned novel maintenance management system, include the following steps:
Administrative center's node formulation production plan simultaneously issues manufacturing task；
It manufactures node and receives manufacturing task, the status data of facilities operation is manufactured in acquisition in real time,
And the status data of equipment operation and production task performance data category are recorded and are distributed to cloud platform immediately；
It manufactures node and judges the operating status of equipment according to the running state data of acquisition, and operating status is issued
To cloud platform；
Cloud platform carries out the transmitting of the status data based on publish/subscribe service, receives the data for manufacturing node publication,
By running state data or production task performance data according to the subscription information of application end be sent to administrative center's node or
Person's Operation and Maintenance Center node；
Operation and Maintenance Center node receives the manufacturing node that cloud platform is sent according to the data publication subscription information of setting and sends out
The data of cloth, and node running state data will be manufactured accordingly and shown；
Operation and Maintenance Center node manufactures the data of node publication based on the received, judges whether equipment operation is abnormal, root
It is judged that result, which generates corresponding abnormity prompt information, is sent to manufacturing node, maintenance support node or technical specialist's section
Point；
Administrative center's node receives the manufacturing node that cloud platform is sent according to the data publication subscription information of setting and sends out
The data of cloth；
Production task is completed, and manufactures node for production task performance data publication to cloud platform；
Whether there are also follow-up works for inquiry, if so, administrative center's node manufactures node publication based on the received
Device status data or/and production task performance data generate production plan and issue manufacturing task, otherwise, knot
Beam.
Compared with prior art, the disclosure has the beneficial effect that
Disclosure deployment TT&C task on the manufacturing equipment for manufacture node acts processing component, realizes and sets
The real-time acquisition and upload of status data during received shipment row.
The disclosure includes manufacturing node, Operation and Maintenance Center node, administrative center by each node in production process
Node, maintenance support node and technical specialist's node are disposed respectively builds manufacturing operation management platform, realizes production system
The transmission and use for making the equipment operating data of node acquisition, realize Operation and Maintenance Center node, administrative center's node, maintenance support
The long-range monitoring and O&M of node and technical specialist's node to the manufacturing equipment for manufacturing node.
The disclosure by cloud platform dispose remote measurement and control service middleware, establish the communication link between each node,
It realizes the long-range real-time state monitoring of equipment and manufactures the efficient O&M of process.
The disclosure in cloud platform deployment remote measurement and control service middleware, each node deployment by manufacturing operation management and putting down
Platform and deployment TT&C task acts processing component on manufacturing equipment, gets through the remote of device status data and creation data
Journey transmission and interactive link, effectively increase monitoring running state ability, the utilization rate of equipment and installations of industrial manufacturing equipment, and reduce
Equipment failure rate, and then operation expense is reduced while lifting means efficiency.
Detailed description of the invention
The accompanying drawings constituting a part of this application is used to provide further understanding of the present application, and the application's shows
Meaning property embodiment and its explanation do not constitute the restriction to the application for explaining the application.
Fig. 1 is the block diagram according to the novel maintenance management system of one or more embodiments；
Fig. 2 is the first pass figure of the operation management method of the embodiment of the present disclosure 2；
Fig. 3 is the second flow chart of the operation management method of the embodiment of the present disclosure 3；
Fig. 4 is the third flow chart of the operation management method of the embodiment of the present disclosure 4；
Fig. 5 is the 4th flow chart of the operation management method of the embodiment of the present disclosure 5.
Specific embodiment:
The disclosure is described further with embodiment with reference to the accompanying drawing.
It is noted that described further below be all exemplary, it is intended to provide further instruction to the application.Unless another
It indicates, all technical and scientific terms used herein has usual with the application person of an ordinary skill in the technical field
The identical meanings of understanding.
It should be noted that term used herein above is merely to describe specific embodiment, and be not intended to restricted root
According to the illustrative embodiments of the application.As used herein, unless the context clearly indicates otherwise, otherwise singular
Also it is intended to include plural form, additionally, it should be understood that, when in the present specification using term "comprising" and/or " packet
Include " when, indicate existing characteristics, step, operation, device, component and/or their combination.It should be noted that not conflicting
In the case where, the features in the embodiments and the embodiments of the present application can be combined with each other.Below in conjunction with attached drawing to embodiment
It is described in detail.
Embodiment 1
In the technical solution disclosed in one or more embodiments, as shown in Figure 1, novel maintenance pipe described in the disclosure
Reason system is by cloud platform, Operation and Maintenance Center, administrative center, the manufacturing node, six class of maintenance support node and technical specialist's node
Node composition, wherein cloud platform disposes system R, ftp server software and the (letter of remote measurement and control service middleware
Claim RTC), provide efficient stable and safe and reliable database management services, FTP service and publish/subscribe service；Except cloud platform
Other each nodes be equipped with the network terminals of manufacturing operation management platforms (abbreviation CMMAPP) of the deployment based on status monitoring
The user of computer, different nodes logs in CMMAPP with different user rights, executes respective work；In addition, manufacturing section
Point is also equipped with the manufacturing and equips, and the deployment TT&C task movement processing component (abbreviation in manufacturing equipment
SmartBit), to obtain operating status automatically for novel maintenance.
Below to setting in Operation and Maintenance Center, administrative center, manufacturing node, maintenance support node and technical specialist's node
Manufacturing operation management platform be illustrated.
A kind of manufacturing operation management platform (CMMAPP), including personal work module, basic information maintenance module, life
Produce plan control module, remote condition monitoring module and production plan execution module.
Personal work module can be set to " my station " on corresponding display interface, for realizing individual subscriber
Login and personal work execute, including user log in verifications, customer identity registration, notice notice information issue, pending message
It reminds and outstanding work executes, act on behalf work execution and realize that corresponding work executes control by calling other function module
Processing.
Basic information maintenance module for realizing operation management basic information maintenance, including operation management basic information
Typing and maintenance and the setting of user right.Operation management basic information include user information, manufacture equipment information,
Product information, nodal information and database and its version information, wherein user information includes at least user basic information and user
Permission, user may include manufacturing site operation personnel, novel maintenance personnel, administrative staff, maintenance personal and technical specialist, can
To need to distribute corresponding permission according to respective business.
Production plan manages module for realizing the control of production plan；Issued including production plan generation, production plan,
Production plan adjustment, production plan are received to be controlled with production plan.
Monitoring running state of the remote condition monitoring module for realizing the manufacturing equipment of industry manufacture production scene, operation
Status monitoring includes the equipment running status visualization of the manufacturing equipment of production scene, abnormal alarm prompt, status data
Analysis, log information generate and storage and status monitoring control option setting；Remote condition monitoring module receives the manufacture at scene
The running state data of equipment, and corresponding equipment running status or data are subjected to visualization display, for misoperation shape
State carries out warning note, is analyzed and processed to received status data, generates log letter according to corresponding running state data
It ceases and stores and check.
The manufacturing equipment that production plan execution module is used to control production scene receives production plan, and executes the manufacturing
Application program completes production task, and reports performance.
Novel maintenance personnel may be implemented to production scene in a kind of above-mentioned manufacturing operation management platform (CMMAPP)
The remote status monitoring for manufacturing equipment, may be implemented the granting and execution of production plan, can be realized the remote of production process
Journey status monitoring and efficient O&M.
As a further improvement, a kind of manufacturing operation management platform can also include notice bulletin module, equipment
Assets management module, data management analysis module.Specifically it is described as follows:
Notice bulletin module for completion notice bulletin publication, check and safeguard, so as to notify it is with notice information and
When convey；
Plant asset management module manufactures the essential information of equipment, including device type, system for storage and maintenance
The letters such as one number, device name, device model, factory number, user/phone, department, metering term of validity, available mode
Breath.
Data management analysis module is handled for realizing the analysis of related datas various during O&M, including to current and
Historical data is inquired, browsed, statisticallyd analyze and report output, described current and historical data include essential information data,
Production plan, status data, maintenance support data, manufactures application program and manufactures relevant matchmaker asset of equipments
Volume data etc..
As a further improvement, a kind of manufacturing operation management platform can also include maintenance support module and application
Program management module.Maintenance support module is for realizing the control of maintenance process, including maintenance task distributes, maintenance task connects
Receipts, maintenance record, maintenance result are reported with standby redundancy etc..Application management module is for realizing manufacturing application program
Exploitation and maintenance.The application program refers to the application program loaded in the production equipment of automatic execution of production plan, equipment
Executing application completes manufacturing task.
A kind of above-mentioned one kind for manufacturing operation management platform is provided with for industry in each production node below
The novel maintenance management system of manufacturing equipment is illustrated.Each production node includes but is not limited to Operation and Maintenance Center node, management
Central node manufactures node, maintenance support node and technical specialist's node.
A kind of novel maintenance management system for industrial manufacturing equipment needs entirely to manufacture business to be guiding,
According to the operation flow of standardization, the real-time state monitoring for realizing industrial manufacturing equipment based on cloud platform, efficiently long-range control
O&M control.
As shown in Figure 1, in the technical solution disclosed in one or more embodiments, a kind of novel maintenance management system
System, including cloud platform, Operation and Maintenance Center node, administrative center's node, manufacturing node, maintenance support node and technical specialist's section
Point；The Operation and Maintenance Center node, administrative center's node manufacture node, maintenance support node and technical specialist's node difference
A kind of above-mentioned manufacturing operation management platform is set, what the user of each node was set by manufacturing operation management platform
User right executes respective work.The manufacturing node further includes manufacturing equipment, and the manufacturing equipment is used
In executing production task, manufactures node and obtains automatically and manufacture the operating status equipped and by data publication to Yun Ping
Platform.
The mode of specific implementation is that each node is equipped with network terminal computer, and each network terminal computer deployment is based on a kind of production
Manufacture the management application platform (abbreviation CMMAPP) of operation management platform.The user of different nodes is logged in different user rights
CMMAPP executes respective work；It manufactures node and is also equipped with manufacturing equipment, and dispose and survey in manufacturing equipment
It controls task action processing component (abbreviation SmartBit), to obtain operating status automatically for novel maintenance.
It is described manufacture equipment in setting can running background TT&C task act processing component, in real time acquire life
It produces the running state data of manufacturing equipment and issues immediately.The TT&C task acts processing component SmartBit, makes in production
It is run automatically after making equipment starting up and resides at equipment and carry out backstage execution, backstage executes the shutdown for not needing equipment
Test, real-time monitoring operation data, ensure that the real-time of monitoring of tools, monitoring data accurately can be true in process of production
Reflect operating condition.TT&C task acts the operating system of processing component SmartBit and equipment, in machine outside firmware or sensor
If interacting, issued to realize that comprehensive operating status is collected with immediate status.SmartBit mainly provides status data
It collects, equipment running status judgement, status data record, status data uploads, remote interaction controls and controls option setting etc.
Function.Status data collection is used to complete the collection of the status data of production equipment operation, and status data may include equipment
Self test results, runnable interface screenshot, switching on and shutting down record etc..Status data category note of the status data record for that will collect
It records and stores.Equipment running status determines for judging that the equipment for manufacturing equipment runs shape according to the status data of acquisition
State, equipment running status may include on-line operation, online abnormal, out of service, maintenance etc..Status data is uploaded for by shape
State data and equipment running status are sent to cloud platform.Remote interaction control is used to receive the control instruction issued, and according to control
The parameter of equipment is manufactured in system instruction setting, executes corresponding movement according to corresponding control so that manufacturing equipment.Control
Uplink time setting options can be arranged on user interface, upload mode option and upload content choosing for option setting processed
, target device scene can be received and be manually arranged or remotely control setting.
The cloud platform includes database, ftp server and remote measurement and control service middleware；The database can be pass
It is type Database Systems, the storage, inquiry, update, statistical function of structural state data and creation data can be provided；FTP
Ftp server software is set in server for realizing FTP service, the storage of media file is provided, upload, downloading, updates function
Energy；Remote measurement and control service middleware (abbreviation RTC) is configured as realizing status data transmitting of the operation based on publish/subscribe service
It is transmitted with control instruction, further includes the interactive interface API for calling.
RTC middleware is based on publish/subscribe service and realizes operating status message transmission, control instruction transmitting, operating status
Data storage, state associated media file upload downloading and manufacture with storage, slip condition database management, user authority management, industry
The functions such as equipment access control.
Cloud platform is based on publish/subscribe service transmission data, to realize that the data between each node are transmitted, such as production
Node is manufactured, the manufacturing equipment running state data that node uploads will be manufactured and be stored in database, and according to other nodes
Subscription information corresponding manufacturing equipment running state data is transmitted, while receiving to manage the production meter that issues of central node
It draws, executes corresponding production task, realize the long-range monitoring for manufacturing equipment.For another example maintenance support node, maintenance support section
Point receives the maintenance task that Operation and Maintenance Center node distributes by cloud platform, by maintenance record, maintenance number of results after repairing
According to being uploaded to cloud platform.Publish/subscribe (pub/sub) service includes the sender of indirect transmitting information and receives ordering for information
Reader.Sender classifies different message, while requiring no knowledge about subscriber is whom.Interested point of Subscriber subscriptions
Class, and information in the classification of subscription is only received, while also requiring no knowledge about sender is whom.
Embodiment 2
The present embodiment provides a kind of operation management methods based on a kind of above-mentioned novel maintenance management system, such as Fig. 2 institute
The first pass figure shown, includes the following steps:
It manufactures node and receives manufacturing task, acquire production task performance data in real time and manufacture dress
The status data of standby equipment operation, and simultaneously by the status data of equipment operation and production task performance data category record
Immediately it is distributed to cloud platform layer；
It manufactures node and judges the operating status of equipment according to the running state data of acquisition, and operating status is issued
To cloud platform；
Cloud platform carries out the transmitting of the status data based on publish/subscribe service, receives the data for manufacturing node publication,
By running state data or production task performance data according to the subscription information of application end be sent to administrative center's node or
Person's Operation and Maintenance Center node；
The operation management method further includes the remote control commands manufactured node and receive Operation and Maintenance Center node, is carried out
Control option setting, and feedback response processing result.
Embodiment 3
The present embodiment provides a kind of operation management methods based on a kind of above-mentioned novel maintenance management system, such as Fig. 3 institute
The second flow chart shown, includes the following steps:
Operation and Maintenance Center node receives the manufacturing node that cloud platform is sent according to the data publication subscription information of setting and sends out
The data of cloth, and node running state data will be manufactured accordingly and shown；
Operation and Maintenance Center node manufactures the data of node publication based on the received, judges whether equipment operation is abnormal, root
It is judged that result, which generates corresponding prompting message, is sent to manufacturing node, maintenance support node or technical specialist's node.
Embodiment 4
The present embodiment provides a kind of operation management methods based on a kind of above-mentioned novel maintenance management system, such as Fig. 4 institute
The third flow chart shown, includes the following steps:
Administrative center's node receives the manufacturing node that cloud platform is sent according to the data publication subscription information of setting and sends out
The data of cloth；
Administrative center's node manufacture based on the received node publication device status data, generate production plan and under
Occur to produce manufacturing operation；
Administrative center's node manufactures the production task performance data of node publication based on the received, makes to production
It is for statistical analysis to make data, according to statistical data analysis, formulates production plan and issues manufacturing task.
Embodiment 5
The present embodiment provides a kind of operation management methods based on a kind of above-mentioned novel maintenance management system, such as Fig. 5 institute
The 4th flow chart shown, includes the following steps:
1, administrative center's node formulation production plan and manufacturing task is issued.
2, it manufactures node and receives manufacturing task, the status number of facilities operation is manufactured in acquisition in real time
According to, and the status data of equipment operation and production task performance data category are recorded and are distributed to cloud platform immediately.
3, it manufactures node and judges the operating status of equipment according to the running state data of acquisition, and operating status is sent out
Cloth is to cloud platform.
4, cloud platform carries out the transmitting of the status data based on publish/subscribe service, receives the number for manufacturing node publication
According to running state data or production task performance data are sent to administrative center's node according to the subscription information of application end
Or Operation and Maintenance Center node.
5, Operation and Maintenance Center node receives the manufacturing node that cloud platform is sent according to the data publication subscription information of setting
The data of publication, and node running state data will be manufactured accordingly and shown.
Operation and Maintenance Center node manufactures the data of node publication based on the received, judges whether equipment operation is abnormal, root
It is judged that result, which generates corresponding abnormity prompt information, is sent to manufacturing node, maintenance support node or technical specialist's section
Point.
6, administrative center's node receives the manufacturing node that cloud platform is sent according to the data publication subscription information of setting
The data of publication.
7, production task is completed, and manufactures node for production task performance data publication to cloud platform.
8, whether there are also follow-up works for inquiry, if so, administrative center's node manufactures node publication based on the received
Device status data or/and production task performance data, generate production plan simultaneously issue manufacturing task, otherwise,
Terminate.
The method of the present embodiment is specifically described as follows: for ease of description, the following contents manufactures operation management platform
The description section of (abbreviation CMMAPP) and TT&C task movement processing component (abbreviation SmartBit) uses referred to as respectively.
It manufactures node: being laid according to production specific requirements in the link of each production and manufacture node, production system
Make node be it is multiple, manufacture node include manufacture nodal terminal and manufacture equipment.
It manufactures node and receives manufacturing task, acquire production task performance data in real time, manufacture dress
The status data of the standby operation of real-time watch device in the process of running, the status data of above equipment operation and production task is complete
It is recorded at situation data category and is distributed to cloud platform immediately；Pass through the equipment fortune in the SmartBit that is arranged in manufacturing equipment
Row state discrimination function manufactures the operating status that equipment judges equipment according to the running state data of acquisition, and will operation
State is distributed to cloud platform.
Cloud platform carries out the transmitting of the status data based on publish/subscribe service, receives the data for manufacturing node publication,
By running state data or production task performance data according to the subscription information of application end be sent to administrative center's node or
Person's Operation and Maintenance Center node；
Remote control commands can also be received by manufacturing node, and the remote interaction for receiving Operation and Maintenance Center node, which controls, to carry out
Control option setting, and feedback response processing result.Interaction specifically such as takes unattended mode, and equipment executes production automatically
Task, Operation and Maintenance Center node can voluntarily assign operation hours, the execution for manufacturing application program etc..Manufacture section
The option that starts and stops that point runs the data realized, manufactures application program according to the instruction setting assigned, completes production
Control；The time of data upload can also be controlled, upload content etc., it manufactures node and the corresponding of data upload is set accordingly
Option parameter setting is controlled, the long-range monitoring control of equipment running status may be implemented.
Specifically CMMAPP can be logged in for site operation personnel, receive manufacturing task, equipment is manufactured in operation,
It executes and manufactures application program；When operator's discovering device exception, can be reported immediately；Application program can also be worked as
Implementation procedure it is longer when, unattended mode can also be taken, remotely controlled by operation maintenance personnel executing application and monitor hold
Market condition；Data acquisition category record in production process is configured according to specific needs.Equipment is manufactured to open
After machine operation, built-in SmartBit can carry out status data collection at any time, equipment running status determines, status data note
Record, status data upload.Manufacturing task is completed, and operator is by CMMAPP or equipment voluntarily to administrative center and fortune
Fibrillar center reports task performance and equipment operation condition.
Operation and Maintenance Center node: it can be configured as the assets letter of can be realized fundamentals of management information maintenance, all devices
The maintenance of breath, the current operating status of the manufacturing equipment of monitoring manufacturing node, setting equipment monitoring control option, Yi Jitong
The statistical analysis to running state data is crossed, realizes fault diagnosis and fault prediction maintenance.
Operation and Maintenance Center node receives the manufacturing node that cloud platform is sent according to the data publication subscription information of setting and sends out
The data of cloth, and node running state data will be manufactured accordingly and shown.
Operation and Maintenance Center node manufactures the data of node publication based on the received, judges whether equipment operation is abnormal, root
It is judged that result, which generates corresponding prompting message, is sent to manufacturing node, maintenance support node or technical specialist's node.
CMMAPP can be specifically logged in for operation maintenance personnel, the received running state data of Operation and Maintenance Center node occurs abnormal
When, if desired operator is handled, and operation maintenance personnel can notify operator by CMMAPP；If desired it repairs, then passes through
CMMAPP arranges maintenance personal to repair；When that can not determine failure cause, status data can be sent to by CMMAPP
Technical specialist, by analysis expert failure cause；While solving abnormal problem, the record generated during solving is all uploaded
The database of cloud platform；The operation maintenance personnel of Operation and Maintenance Center node can be according to the severity of abnormal problem, it is determined whether needs
It notifies management node change to manufacture production plan, or substitution is arranged to manufacture equipment completion task, pass through CMMAPP
Specific control instruction is sent to associated production manufacture node, completes the switching for manufacturing equipment.The application passes through CMMAPP
The whole O&M for completing production process, substantially increases monitoring running state ability, the manufacturing equipment equipment utilization of manufacturing equipment
Rate, and equipment fault is reduced on influence caused by production, and then reduces operation expense while improving production efficiency.
Administrative center's node: manufacturing the device status data of node publication based on the received, and it is stronger to generate specific aim
Production plan, and assign manufacturing job task；
The production task performance data of node publication are manufactured based on the received, can be carried out to data are manufactured
Statistical analysis is formulated production plan and is issued according to statistical data analysis.
Specifically, administrative staff log in CMMAPP, historical data and device status data of administrative center's node to acquisition
It is analyzed, generates the stronger production plan of specific aim, and assign manufacturing job task.It can for urgent production task
To be produced according to the lower equipment of data analysis arrangement failure rate.Same equipment is different for the speed of production of different product, can
Production task is completed to distribute corresponding equipment by product type according to production task performance data.Pass through the fortune of the disclosure
It ties up management system and realizes production control, can be formulated targeted according to the practival operating condition and task performance of equipment
Production plan, production efficiency can be greatly improved.
Maintenance support node receives the maintenance task that Operation and Maintenance Center node issues, and maintenance personal completes maintenance task, and leads to
Cross CMMAPP system feedback maintenance result.
Technical specialist's node, technical specialist can receive specific knotty problem by CMMAPP system, formulate corresponding
Solution simultaneously uploads.
The foregoing is merely preferred embodiment of the present application, are not intended to limit this application, for the skill of this field
For art personnel, various changes and changes are possible in this application.Within the spirit and principles of this application, made any to repair
Change, equivalent replacement, improvement etc., should be included within the scope of protection of this application.
Although above-mentioned be described in conjunction with specific embodiment of the attached drawing to the disclosure, model not is protected to the disclosure
The limitation enclosed, those skilled in the art should understand that, on the basis of the technical solution of the disclosure, those skilled in the art are not
Need to make the creative labor the various modifications or changes that can be made still within the protection scope of the disclosure.
Claims (10)
1. a kind of manufacturing operation management platform, it is characterized in that: including personal work module, basic information maintenance module, life
Produce plan control module, remote condition monitoring module and production plan execution module；
Personal work module executes for realizing the login of individual subscriber and personal work；
Basic information maintenance module for realizing operation management basic information maintenance；Typing including operation management basic information
And modification and the setting of user right；
Production plan manages module for realizing the control of production plan；
Monitoring running state of the remote condition monitoring module for realizing the manufacturing equipment of industry manufacture production scene, operating status
Monitoring include production scene the manufacturing equipment equipment running status visualization, abnormal alarm prompt, status data show,
Log information is shown and status monitoring control option setting；
The manufacturing equipment that production plan execution module is used to control production scene receives production plan, and executes manufacturing application
Program completes production task.
2. a kind of manufacturing operation management platform as described in claim 1, it is characterized in that: can also include notice bulletin mould
Block, plant asset management module and data management analysis module；
Notice bulletin module is used for the publication of completion notice bulletin, checks and safeguard；
Plant asset management module manufactures the essential information of equipment for storage and maintenance；
Data management analysis module realizes the analysis processing of related data during O&M, including carries out to current and historical data
Inquiry, browsing, statistical analysis and report output.
3. a kind of manufacturing operation management platform as described in claim 1, it is characterized in that: further include maintenance support module and
Application management module；
The control for then realizing maintenance process of maintenance support module；
Application management module is for realizing the exploitation and maintenance for manufacturing application program.
4. a kind of novel maintenance management system, it is characterized in that: including cloud platform, Operation and Maintenance Center node, administrative center's node, at least
One manufacturing node, maintenance support node and technical specialist's node；The cloud platform respectively with Operation and Maintenance Center node, management
Central node, manufacturing node, maintenance support node are connected with technical specialist's node；In the Operation and Maintenance Center node, management
Heart node, manufacturing node, maintenance support node and technical specialist's node are respectively set such as the optional institute of claim 1-3
A kind of manufacturing operation management platform stated, the user of each node is by manufacturing user of the operation management platform to set
Permission executes respective work；
The manufacturing node further includes manufacturing equipment, manufactures the real-time running state of node acquisition manufacturing equipment
And by data publication to cloud platform, cloud platform is for realizing Operation and Maintenance Center node, administrative center's node, manufacturing node, dimension
The data link ensured between node and technical specialist's node is repaired, realizes the data transmitting based on publish/subscribe service.
5. a kind of novel maintenance management system as claimed in claim 4, it is characterized in that: the cloud platform includes database, FTP
Server and remote measurement and control service middleware；The remote measurement and control service middleware is configured as realizing that operation is based on issuing/ordering
The status data transmitting and control instruction transmitting for readding service, further include the interactive interface API for calling；
Or
It is described manufacture equipment in setting can running background TT&C task act processing component, in real time acquire production system
It makes the running state data of equipment and issues immediately.
6. based on a kind of operation management method of novel maintenance management system described in claim 4 or 5, characterized in that including
Following steps:
It manufactures node and receives manufacturing task, acquire production task performance data in real time and manufacturing equipment is set
The status data of received shipment row, and by equipment operation status data and production task performance data category record and it is instant
It is distributed to cloud platform layer；
It manufactures node and judges the operating status of equipment according to the running state data of acquisition, and operating status is distributed to cloud
Platform；
Cloud platform carries out the transmitting of the status data based on publish/subscribe service, receives the data for manufacturing node publication, will transport
Row status data or production task performance data are sent to administrative center's node or fortune according to the subscription information of application end
Fibrillar center's node.
7. operation management method as claimed in claim 6, characterized in that further include following steps: manufacturing node and receive fortune
The remote control commands of fibrillar center's node carry out control option setting, and feedback response processing result.
8. based on a kind of operation management method of novel maintenance management system described in claim 4 or 5, characterized in that including
Following steps:
Operation and Maintenance Center node receives what the manufacturing node that cloud platform is sent was issued according to the data publication subscription information of setting
Data, and node running state data will be manufactured accordingly and shown；
Operation and Maintenance Center node manufactures the data of node publication based on the received, judges whether equipment operation is abnormal, according to sentencing
Disconnected result generates corresponding prompting message and is sent to manufacturing node, maintenance support node or technical specialist's node.
9. based on a kind of operation management method of novel maintenance management system described in claim 4 or 5, characterized in that including
Following steps:
Administrative center's node is according to the data publication subscription information of setting and receives the manufacturing node of cloud platform transmission and issues
Data；
Administrative center's node manufactures the device status data of node publication based on the received, generates production plan and issues；
Or/and
Administrative center's node manufactures the production task performance data of node publication based on the received, to manufacturing number
According to for statistical analysis, according to statistical data analysis, formulate production plan and simultaneously issue.
10. based on a kind of operation management method of novel maintenance management system described in claim 4 or 5, characterized in that including
Following steps:
Administrative center's node formulation production plan simultaneously issues manufacturing task；
It manufactures node and receives manufacturing task, the status data of facilities operation is manufactured in acquisition in real time, and will
The status data and production task performance data category of equipment operation record and are distributed to cloud platform immediately；
It manufactures node and judges the operating status of equipment according to the running state data of acquisition, and operating status is distributed to cloud
Platform；
Cloud platform carries out the transmitting of the status data based on publish/subscribe service, receives the data for manufacturing node publication, will transport
Row status data or production task performance data are sent to administrative center's node or fortune according to the subscription information of application end
Fibrillar center's node；
Operation and Maintenance Center node receives what the manufacturing node that cloud platform is sent was issued according to the data publication subscription information of setting
Data, and node running state data will be manufactured accordingly and shown；
Operation and Maintenance Center node manufactures the data of node publication based on the received, judges whether equipment operation is abnormal, according to sentencing
Disconnected result generates corresponding abnormity prompt information and is sent to manufacturing node, maintenance support node or technical specialist's node；
Administrative center's node receives what the manufacturing node that cloud platform is sent was issued according to the data publication subscription information of setting
Data；
Production task is completed, and manufactures node for production task performance data publication to cloud platform；
Whether there are also follow-up works for inquiry, if so, the equipment that administrative center's node manufactures node publication based on the received
Status data or/and production task performance data generate production plan and issue manufacturing task, otherwise, terminate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910107805.9A CN109840602A (en) | 2019-02-01 | 2019-02-01 | A kind of novel maintenance management system and method for industrial manufacturing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910107805.9A CN109840602A (en) | 2019-02-01 | 2019-02-01 | A kind of novel maintenance management system and method for industrial manufacturing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109840602A true CN109840602A (en) | 2019-06-04 |
Family
ID=66884548
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910107805.9A Pending CN109840602A (en) | 2019-02-01 | 2019-02-01 | A kind of novel maintenance management system and method for industrial manufacturing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109840602A (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110780648A (en) * | 2019-10-15 | 2020-02-11 | 浙江华丰新材料股份有限公司 | Continuous winding glass fiber reinforced plastic pipeline manufacturing system and method based on Internet of things |
| CN110826901A (en) * | 2019-11-01 | 2020-02-21 | 河南北斗电气设备有限公司 | Intelligent operation and maintenance system for power system |
| CN112436967A (en) * | 2020-11-17 | 2021-03-02 | 北京航空航天大学杭州创新研究院 | Safety processing method and device after industrial internet equipment abnormity |
| CN112862301A (en) * | 2021-02-02 | 2021-05-28 | 陕西煤业新型能源科技股份有限公司 | Intelligent management and control system for industrial enterprises |
| CN113703400A (en) * | 2021-07-27 | 2021-11-26 | 中电科思仪科技股份有限公司 | Equipment state monitoring system supporting remote coordination and state reporting method thereof |
| CN114371679A (en) * | 2022-01-12 | 2022-04-19 | 安徽维德工业自动化有限公司 | Automobile tire manufacturing equipment remote monitoring equipment and system |
| CN114970892A (en) * | 2022-05-18 | 2022-08-30 | 四川观想科技股份有限公司 | Equipment health operation and maintenance management method and system based on big data analysis |
| CN115686713A (en) * | 2022-10-27 | 2023-02-03 | 芯钛科半导体设备(上海)有限公司 | Intelligent interaction method and system for semiconductor equipment |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102053610A (en) * | 2010-12-24 | 2011-05-11 | 深圳市天维尔通讯技术有限公司 | Intelligent operation and maintenance method and system aiming at automatic monitoring systems |
| CN108154166A (en) * | 2017-11-30 | 2018-06-12 | 辽宁科技大学 | A kind of fan intelligent fault diagnosis system and method |
| CN108805304A (en) * | 2018-06-19 | 2018-11-13 | 中铝贵州工业服务有限公司 | A kind of equipment operation management platform |
| CN108989466A (en) * | 2018-08-30 | 2018-12-11 | 共享智能铸造产业创新中心有限公司 | Industrial cloud platform management system |
| CN109176009A (en) * | 2018-11-06 | 2019-01-11 | 重庆大学 | Precision circle reason retarder Intelligent assembly system |
-
2019
- 2019-02-01 CN CN201910107805.9A patent/CN109840602A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102053610A (en) * | 2010-12-24 | 2011-05-11 | 深圳市天维尔通讯技术有限公司 | Intelligent operation and maintenance method and system aiming at automatic monitoring systems |
| CN108154166A (en) * | 2017-11-30 | 2018-06-12 | 辽宁科技大学 | A kind of fan intelligent fault diagnosis system and method |
| CN108805304A (en) * | 2018-06-19 | 2018-11-13 | 中铝贵州工业服务有限公司 | A kind of equipment operation management platform |
| CN108989466A (en) * | 2018-08-30 | 2018-12-11 | 共享智能铸造产业创新中心有限公司 | Industrial cloud platform management system |
| CN109176009A (en) * | 2018-11-06 | 2019-01-11 | 重庆大学 | Precision circle reason retarder Intelligent assembly system |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110780648B (en) * | 2019-10-15 | 2020-09-18 | 浙江华丰新材料股份有限公司 | Continuous winding glass steel pipeline manufacturing system based on Internet of things |
| CN110780648A (en) * | 2019-10-15 | 2020-02-11 | 浙江华丰新材料股份有限公司 | Continuous winding glass fiber reinforced plastic pipeline manufacturing system and method based on Internet of things |
| CN110826901A (en) * | 2019-11-01 | 2020-02-21 | 河南北斗电气设备有限公司 | Intelligent operation and maintenance system for power system |
| CN112436967A (en) * | 2020-11-17 | 2021-03-02 | 北京航空航天大学杭州创新研究院 | Safety processing method and device after industrial internet equipment abnormity |
| CN112436967B (en) * | 2020-11-17 | 2022-07-29 | 北京航空航天大学杭州创新研究院 | Safety processing method and device after industrial internet equipment abnormity |
| CN112862301A (en) * | 2021-02-02 | 2021-05-28 | 陕西煤业新型能源科技股份有限公司 | Intelligent management and control system for industrial enterprises |
| CN112862301B (en) * | 2021-02-02 | 2023-07-04 | 陕西煤业新型能源科技股份有限公司 | Intelligent management and control system for industrial enterprises |
| CN113703400B (en) * | 2021-07-27 | 2023-03-31 | 中电科思仪科技股份有限公司 | Equipment state monitoring system supporting remote coordination and state reporting method thereof |
| CN113703400A (en) * | 2021-07-27 | 2021-11-26 | 中电科思仪科技股份有限公司 | Equipment state monitoring system supporting remote coordination and state reporting method thereof |
| CN114371679A (en) * | 2022-01-12 | 2022-04-19 | 安徽维德工业自动化有限公司 | Automobile tire manufacturing equipment remote monitoring equipment and system |
| CN114970892A (en) * | 2022-05-18 | 2022-08-30 | 四川观想科技股份有限公司 | Equipment health operation and maintenance management method and system based on big data analysis |
| CN115686713A (en) * | 2022-10-27 | 2023-02-03 | 芯钛科半导体设备(上海)有限公司 | Intelligent interaction method and system for semiconductor equipment |
| CN115686713B (en) * | 2022-10-27 | 2023-09-01 | 芯钛科半导体设备(上海)有限公司 | Intelligent interaction method and system for semiconductor equipment |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109840602A (en) | A kind of novel maintenance management system and method for industrial manufacturing equipment | |
| KR101768810B1 (en) | Wind farm supervision monitoring system | |
| KR101789923B1 (en) | Wind farm supervision monitoring method | |
| US8694196B1 (en) | Methods and systems for centrally managed maintenance program for aircraft fleets | |
| CN101566847B (en) | Open network-based data acquisition, aggregation and optimization for use with process control systems | |
| CN109086895B (en) | Operation and maintenance management system and method for heating, ventilation and air conditioning system | |
| US8055371B2 (en) | Services portal | |
| US8126679B2 (en) | Automatic remote monitoring and diagnostics system | |
| US7568000B2 (en) | Shared-use data processing for process control systems | |
| CN104254810A (en) | Method and system for condition monitoring of a group of plants | |
| US6834257B2 (en) | Method for providing diagnostic messages | |
| DE102004036300A1 (en) | Economic description in a process control system | |
| CN110351356A (en) | The transmission of mining equiment operation data, intelligent early-warning, remote medical consultation with specialists analysis system and method | |
| WO2013160774A2 (en) | Service port explorer | |
| Lewis et al. | Maintenance of mobile mine equipment in the information age | |
| KR101278428B1 (en) | Real-time collaborated enterprise asset management system based on condition-based maintenance and method thereof | |
| CN109117526A (en) | One kind being suitable for mechanical system maintenance of equipment and guides data record and analysis system | |
| CN109542091A (en) | A kind of excavator breakdown maintenance and reliability data management system and its application | |
| CN115047834A (en) | Intelligent industrial water treatment management and control system based on lower computer and method thereof | |
| CN108090692A (en) | For a monitoring management system for inspection lifting equipment safe operation | |
| CN112819241A (en) | Nuclear power plant equipment supervision and predictive health management method | |
| KR102409863B1 (en) | Method, server and program for providing robot prevention and prediction measure service | |
| KR20200072069A (en) | Robot state information providing system based on motor information | |
| US20240153657A1 (en) | Device for controlling a plurality of nuclear reactors | |
| US20230118891A1 (en) | Device for controlling a plurality of nuclear reactors in clusters |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190604 |
|
| RJ01 | Rejection of invention patent application after publication |