CN109840593B - Method and apparatus for diagnosing solid oxide fuel cell system failure - Google Patents

Method and apparatus for diagnosing solid oxide fuel cell system failure Download PDF

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CN109840593B
CN109840593B CN201910081095.7A CN201910081095A CN109840593B CN 109840593 B CN109840593 B CN 109840593B CN 201910081095 A CN201910081095 A CN 201910081095A CN 109840593 B CN109840593 B CN 109840593B
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fuel cell
solid oxide
oxide fuel
neural network
cell system
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CN109840593A (en
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李曦
薛滔
吴肖龙
许元武
赵东琦
陈孟婷
邓忠华
蒋建华
付晓薇
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Huazhong University of Science and Technology
Ezhou Institute of Industrial Technology Huazhong University of Science and Technology
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Huazhong University of Science and Technology
Ezhou Institute of Industrial Technology Huazhong University of Science and Technology
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells

Abstract

The embodiment of the invention provides a method and equipment for diagnosing faults of a solid oxide fuel cell system. Wherein the method comprises the following steps: obtaining a diagnosis sample set according to a solid oxide fuel cell system model, aiming at the diagnosis sample set, obtaining system parameters of a neural network model, and training the neural network model by adopting the system parameters and the diagnosis sample set to obtain a final fault diagnosis model; and collecting working data of the solid oxide fuel cell system in real time, and inputting the working data into the final fault diagnosis model to obtain the fault type of the solid oxide fuel cell system. According to the method and the device for diagnosing the faults of the solid oxide fuel cell system, provided by the embodiment of the invention, the machine learning classification method of the neural network model is adopted to classify and identify the solid oxide fuel cell system with natural gas or methane, so that the fault occurrence condition of the solid oxide fuel cell system can be effectively diagnosed.

Description

Method and apparatus for diagnosing solid oxide fuel cell system failure
Technical Field
The embodiment of the invention relates to the technical field of fuel cells, in particular to a method and equipment for diagnosing faults of a solid oxide fuel cell system.
Background
A Solid Oxide Fuel Cell (SOFC) is a power generation device that directly converts chemical energy stored in fuel and oxidant into electric energy through electrochemical reaction, and is one of the most promising power generation modes at present due to its high efficiency and pollution-free characteristics. However, although some representative SOFC energy companies (mainly electric power supply departments and large automobile manufacturers) and scientific research institutions are becoming more and more sophisticated in technical development level, abundant results are obtained from single cell preparation, pile assembly and system integration operation, and international pile manufacturing technologies are also very mature, some can run for tens of thousands of hours, and system functions are not obviously degraded, but the data are obtained on a constant temperature test bench when the pile is in the optimal working condition. If the SOFC system is intended to be put into commercial use as soon as possible, it must be removed from the constant temperature test station. Therefore, studies on the failure damage phenomenon and failure diagnosis of the SOFC system must be paid attention to.
Although research has been conducted on SOFC systems, research on fault diagnosis of SOFCs is not so much and many are on stacks or single cell sheets. In addition, many scholars have studied systems using pure hydrogen as fuel, but because pure hydrogen is not easily available and has higher cost, the practical future has more application prospect as well as power generation systems with reforming (hydrogen production by partial oxidation reforming of natural gas and methane) using methane, natural gas and the like as fuel. Therefore, in order to remedy the above-mentioned shortcomings, finding a method for performing fault diagnosis on a methane reforming SOFC system with low operation cost is a technical problem of great concern in the industry.
Disclosure of Invention
In view of the foregoing problems in the prior art, embodiments of the present invention provide a method and apparatus for diagnosing a failure in a solid oxide fuel cell system.
In a first aspect, embodiments of the present invention provide a method of diagnosing a solid oxide fuel cell system failure, comprising: obtaining a diagnosis sample set according to a solid oxide fuel cell system model, aiming at the diagnosis sample set, obtaining system parameters of a neural network model, and training the neural network model by adopting the system parameters and the diagnosis sample set to obtain a final fault diagnosis model; and collecting working data of the solid oxide fuel cell system in real time, and inputting the working data into the final fault diagnosis model to obtain the fault type of the solid oxide fuel cell system.
Further, the obtaining a diagnostic sample set according to the solid oxide fuel cell system model includes: and performing simulation on the gas leakage fault and the normal working state of the fuel pipeline of the reforming chamber of the solid oxide fuel cell system model, and taking simulation data and experimental data as the diagnosis sample set.
Further, the obtaining the system parameters of the neural network model for the diagnosis sample set includes: and setting an input layer, an output layer, an hidden layer number, a hidden layer neuron number and an activation function of the neural network model according to the input-output corresponding relation of the diagnosis sample set.
Further, the setting the activation function of the neural network model includes:
wherein f is an activation function; z is the input variable for f.
Further, training the neural network model using the system parameters and the diagnostic sample set includes regularizing the neural network model:
F(w)=αE w +βE d
wherein F is an objective function; e (E) w Is the sum of squares of the connection weights; w (w) j The j-th connection weight value; e (E) d The mean square error of the neural network model response; alpha and beta are parameters of the objective function F.
Further, the α and β include:
wherein ,wMP Minimum value of objective function; gamma is the number of effective parameters of the neural network model.
In a second aspect, embodiments of the present invention provide an apparatus for diagnosing a malfunction of a solid oxide fuel cell system, comprising:
the fault diagnosis model acquisition module is used for acquiring a diagnosis sample set according to the solid oxide fuel cell system model, obtaining system parameters of a neural network model aiming at the diagnosis sample set, and training the neural network model by adopting the system parameters and the diagnosis sample set to obtain a final fault diagnosis model;
and the fault diagnosis execution module is used for collecting working data of the solid oxide fuel cell system in real time, and inputting the working data into the final fault diagnosis model to obtain the fault type of the solid oxide fuel cell system.
In a third aspect, an embodiment of the present invention provides an electronic device, including:
at least one processor; and
at least one memory communicatively coupled to the processor, wherein:
the memory stores program instructions executable by the processor to invoke the program instructions to perform a method of diagnosing a solid oxide fuel cell system failure provided by any of the various possible implementations of the first aspect.
In a fourth aspect, embodiments of the present invention provide a non-transitory computer-readable storage medium storing computer instructions that cause a computer to perform a method of diagnosing a solid oxide fuel cell system failure provided by any of the various possible implementations of the first aspect.
According to the method and the device for diagnosing the faults of the solid oxide fuel cell system, provided by the embodiment of the invention, the machine learning classification method of the neural network model is adopted to classify and identify the solid oxide fuel cell system with natural gas or methane, so that the fault occurrence condition of the solid oxide fuel cell system can be effectively diagnosed.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, a brief description will be given below of the drawings required for the embodiments or the prior art descriptions, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings may be obtained according to these drawings without any inventive effort for a person skilled in the art.
FIG. 1 is a flow chart of a method for diagnosing a solid oxide fuel cell system failure in accordance with an embodiment of the present invention;
FIG. 2 is a schematic diagram of a neural network model according to an embodiment of the present invention;
FIG. 3 is a schematic diagram showing the effect of diagnosing the leakage faults of the fuel pipeline of the reforming chamber according to the embodiment of the invention;
fig. 4 is a schematic structural diagram of an apparatus for diagnosing faults of a solid oxide fuel cell system according to an embodiment of the present invention;
fig. 5 is a schematic diagram of an entity structure of an electronic device according to an embodiment of the present invention.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention. In addition, the technical features of the various embodiments or the single embodiments provided in the present invention may be combined with each other arbitrarily to form a feasible technical solution, but it is necessary to base that a person skilled in the art can implement the solution, and when the combination of the technical solutions contradicts or cannot implement the solution, it should be considered that the combination of the technical solutions does not exist and is not within the scope of protection claimed in the present invention.
An embodiment of the present invention provides a method for diagnosing a fault in a solid oxide fuel cell system, referring to fig. 1, the method includes:
101. obtaining a diagnosis sample set according to a solid oxide fuel cell system model, aiming at the diagnosis sample set, obtaining system parameters of a neural network model, and training the neural network model by adopting the system parameters and the diagnosis sample set to obtain a final fault diagnosis model;
102. and collecting working data of the solid oxide fuel cell system in real time, and inputting the working data into the final fault diagnosis model to obtain the fault type of the solid oxide fuel cell system.
On the basis of the above embodiment, the method for diagnosing a solid oxide fuel cell system fault provided in the embodiment of the present invention, where the obtaining a diagnostic sample set according to a solid oxide fuel cell system model includes: and performing simulation on the gas leakage fault and the normal working state of the fuel pipeline of the reforming chamber of the solid oxide fuel cell system model, and taking simulation data and experimental data as the diagnosis sample set.
On the basis of the above embodiment, the method for diagnosing a solid oxide fuel cell system fault provided in the embodiment of the present invention obtains, for the diagnostic sample set, system parameters of a neural network model, including: and setting an input layer, an output layer, an hidden layer number, a hidden layer neuron number and an activation function of the neural network model according to the input-output corresponding relation of the diagnosis sample set.
On the basis of the foregoing embodiments, the method for diagnosing a fault of a solid oxide fuel cell system provided in the embodiment of the present invention, where the setting of an activation function of a neural network model includes:
wherein f is an activation function; z is the input variable for f.
The standard BP algorithm is based on a gradient descent method, and network weight and threshold gradient are corrected by calculating an objective function. The BP algorithm consists of two parts, namely forward transfer of information and back propagation of errors. BP neural networks typically employ the mean square error (E d ) As a performance index:
wherein n is the total number of training set samples, t p For the expected output value of the p-th training, a p The actual output value for training for group p.
Although the BP network principle is simple, the problems of under fitting, over fitting, local minima and the like inevitably occur, so the invention uses the BP neural network model after Bayesian regularization optimization to carry out fault diagnosis. The neural network model is regularized in order to minimize the training objective function by an optimal weight set. Adding regularization term into objective function can make the connection weight with small effect tend to zero as much as possible, and on the premise of ensuring that the network meets fitting precision, redundant connection weight and neuron are cut off, and the complexity of the network is reduced to obtain better popularization.
Based on the above embodiments, the method for diagnosing a fault of a solid oxide fuel cell system provided in the embodiments of the present invention uses the system parameters and the diagnostic sample set to train the neural network model, including regularizing the neural network model:
F(w)=αE w +βE d
wherein F is an objective function; e (E) w Is the sum of squares of the connection weights; w (w) j The j-th connection weight value; e (E) d The mean square error of the neural network model response; alpha and beta are parameters of the objective function F.
On the basis of the above embodiments, the method for diagnosing a fault of a solid oxide fuel cell system provided in the embodiment of the present invention, the α and β include:
wherein ,wMP Minimum value of objective function; gamma is the number of effective parameters of the neural network model, and the specific expression is as follows:
γ=K-α·Trace(A -1 )
wherein K is the number of connection weights in the neural network model.
The above embodiments of the present invention are described in terms of a reformer chamber fuel conduit leakage failure and normal operating conditions of a solid oxide fuel cell system. The neural network model adopts a four-input two-output mode, and can be seen in fig. 2. In FIG. 2, the leftmost input layer of the neural network model is input with X 1 ,X 2 ,X 3 and X4 Is a signal input to the processor; the middle is an implicit layer comprising a plurality of layers, each neuron (the neurons are shown as circles in the figure) in each layer has a specific connection weight corresponding to the neuron, for example, W ii For the connection weight corresponding to the neuron of the ith row and ith column, W ik The connection weight corresponding to the neuron in the ith row and k column is obtained; the output layer is composed of two outputs, Y 1 and Y2
In the present invention, the hidden layer node number n hidden The empirical formula selected is as follows:
wherein ,nhidden Represents the number of hidden layer nodes, n in Represents the number of input layer nodes, n out The number of output layer nodes is represented, and alpha represents a constant with a value ranging from 1 to 10.
According to the method for diagnosing the faults of the solid oxide fuel cell system, provided by the embodiment of the invention, the solid oxide fuel cell system with natural gas or methane is classified and identified by adopting the machine learning classification method of the neural network model, so that the fault occurrence condition of the solid oxide fuel cell system can be effectively diagnosed.
In particular, the practical effect of performing fault diagnosis on the solid oxide fuel cell system in the various embodiments of the present invention may be seen in fig. 3. Fig. 3 includes: a reformer temperature profile 301 when the reformer chamber tube leaks and a reformer temperature profile 302 in normal conditions. The inputs include: combustor outlet temperature, system power, reformer temperature, and output voltage. The output state is: 0 represents the normal working state of the system, and 1 represents the gas leakage fault of the fuel pipeline of the reforming chamber. The hidden layer node is set to 8. After the parameters of the neural network model are set, real-time data of the outlet temperature of the combustion chamber, the power of the system, the temperature of the reformer and the output voltage of the system are passed through the neural network model, and the fault diagnosis is carried out to obtain whether the solid oxide fuel cell system is in a normal state or in a fuel pipeline leakage fault state of the reforming chamber at the moment. As can be seen in particular in fig. 3, over time (approximately over 1400 seconds), the reformer temperature profile 301 for the blow-by of the reformer tube corresponds to a substantially greater combustion chamber temperature than the reformer temperature profile 302 for the normal condition. This means that a large amount of air is mixed in the combustion chamber in the failure state (blow-by state), so that the fuel can be burned more sufficiently.
The implementation basis of the embodiments of the present invention is realized by a device with a processor function to perform programmed processing. Therefore, in engineering practice, the technical solutions and the functions of the embodiments of the present invention can be packaged into various modules. Based on this reality, on the basis of the above embodiments, the embodiments of the present invention provide an apparatus for diagnosing a solid oxide fuel cell system failure, which is used to perform the method for diagnosing a solid oxide fuel cell system failure in the above method embodiments. Referring to fig. 4, the apparatus includes:
the fault diagnosis model obtaining module 401 is configured to obtain a diagnosis sample set according to a solid oxide fuel cell system model, obtain system parameters of a neural network model for the diagnosis sample set, and train the neural network model by adopting the system parameters and the diagnosis sample set to obtain a final fault diagnosis model;
the fault diagnosis execution module 402 is configured to collect working data of the solid oxide fuel cell system in real time, and input the working data to the final fault diagnosis model to obtain a fault type of the solid oxide fuel cell system.
The device for diagnosing the faults of the solid oxide fuel cell system provided by the embodiment of the invention combines the fault diagnosis model acquisition module and the fault diagnosis execution module, and can effectively diagnose the fault occurrence condition of the solid oxide fuel cell system by classifying and identifying the solid oxide fuel cell system with natural gas or methane by adopting a machine learning classification method of a neural network model.
The method of the embodiment of the invention is realized by the electronic equipment, so that the related electronic equipment is necessary to be introduced. To this end, an embodiment of the present invention provides an electronic device, as shown in fig. 5, including: at least one processor (processor) 501, a communication interface (Communications Interface) 504, at least one memory (memory) 502 and a communication bus 503, wherein the at least one processor 501, the communication interface 504, and the at least one memory 502 are in communication with each other via the communication bus 503. The at least one processor 501 may invoke logic instructions in the at least one memory 502 to perform the following method: obtaining a diagnosis sample set according to a solid oxide fuel cell system model, aiming at the diagnosis sample set, obtaining system parameters of a neural network model, and training the neural network model by adopting the system parameters and the diagnosis sample set to obtain a final fault diagnosis model; and collecting working data of the solid oxide fuel cell system in real time, and inputting the working data into the final fault diagnosis model to obtain the fault type of the solid oxide fuel cell system.
Further, the logic instructions in the at least one memory 502 described above may be implemented in the form of software functional units and stored in a computer readable storage medium when sold or used as a stand alone product. Based on this understanding, the technical solution of the present invention may be embodied essentially or in a part contributing to the prior art or in a part of the technical solution, in the form of a software product stored in a storage medium, comprising several instructions for causing a computer device (which may be a personal computer, a server, a network device, etc.) to perform all or part of the steps of the method according to the embodiments of the present invention. Examples include: obtaining a diagnosis sample set according to a solid oxide fuel cell system model, aiming at the diagnosis sample set, obtaining system parameters of a neural network model, and training the neural network model by adopting the system parameters and the diagnosis sample set to obtain a final fault diagnosis model; and collecting working data of the solid oxide fuel cell system in real time, and inputting the working data into the final fault diagnosis model to obtain the fault type of the solid oxide fuel cell system. And the aforementioned storage medium includes: a U-disk, a removable hard disk, a Read-Only Memory (ROM), a random access Memory (RAM, random Access Memory), a magnetic disk, or an optical disk, or other various media capable of storing program codes.
The apparatus embodiments described above are merely illustrative, wherein the elements illustrated as separate elements may or may not be physically separate, and the elements shown as elements may or may not be physical elements, may be located in one place, or may be distributed over a plurality of network elements. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of this embodiment. Those of ordinary skill in the art will understand and implement the present invention without undue burden.
From the above description of the embodiments, it will be apparent to those skilled in the art that the embodiments may be implemented by means of software plus necessary general hardware platforms, or of course may be implemented by means of hardware. Based on this understanding, the foregoing technical solution may be embodied essentially or in a part contributing to the prior art in the form of a software product, which may be stored in a computer readable storage medium, such as ROM/RAM, a magnetic disk, an optical disk, etc., including several instructions for causing a computer device (which may be a personal computer, a server, or a network device, etc.) to execute the method described in the respective embodiments or some parts of the embodiments.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (6)

1. A method of diagnosing a solid oxide fuel cell system failure, comprising:
obtaining a diagnosis sample set according to a solid oxide fuel cell system model, aiming at the diagnosis sample set, obtaining system parameters of a neural network model, and training the neural network model by adopting the system parameters and the diagnosis sample set to obtain a final fault diagnosis model;
collecting working data of the solid oxide fuel cell system in real time, inputting the working data into the final fault diagnosis model to obtain the fault type of the solid oxide fuel cell system, wherein the neural network model adopts a four-input two-output mode, and input parameters comprise: combustor outlet temperature, system power, reformer temperature, output voltage, output state is: 0 represents the normal working state of the system, 1 represents the gas leakage fault of the fuel pipeline of the reforming chamber, and the hidden layer node is set to be 8;
the obtaining a diagnostic sample set according to the solid oxide fuel cell system model comprises:
performing simulation on the gas leakage fault and the normal working state of the fuel pipeline of the reforming chamber of the solid oxide fuel cell system model, and taking simulation data and experimental data as the diagnosis sample set;
training the neural network model using the system parameters and the diagnostic sample set, including regularizing the neural network model:
wherein F is an objective function; e (E) w Is the sum of squares of the connection weights; w (w) j The j-th connection weight value; e (E) d The mean square error of the neural network model response; and />Parameters for the objective function F;
the said and />Comprising:
wherein ,minimum value of objective function; />The number of effective parameters of the neural network model is expressed as follows:
wherein K is the number of connection weights in the neural network model.
2. The method of diagnosing a solid oxide fuel cell system failure in accordance with claim 1, wherein said deriving system parameters of a neural network model for said diagnostic sample set comprises:
and setting an input layer, an output layer, an hidden layer number, a hidden layer neuron number and an activation function of the neural network model according to the input-output corresponding relation of the diagnosis sample set.
3. The method for diagnosing a solid oxide fuel cell system as recited in claim 2, wherein the setting an activation function of the neural network model includes:
wherein ,is an activation function; z is->Is a variable of the input of (a).
4. An apparatus for diagnosing a solid oxide fuel cell system failure, comprising:
the fault diagnosis model acquisition module is used for acquiring a diagnosis sample set according to the solid oxide fuel cell system model, obtaining system parameters of a neural network model aiming at the diagnosis sample set, and training the neural network model by adopting the system parameters and the diagnosis sample set to obtain a final fault diagnosis model;
the fault diagnosis execution module is used for collecting working data of the solid oxide fuel cell system in real time, inputting the working data into the final fault diagnosis model to obtain a fault type of the solid oxide fuel cell system, wherein the neural network model adopts a four-input two-output mode, and input parameters comprise: combustor outlet temperature, system power, reformer temperature, output voltage, output state is: 0 represents the normal working state of the system, 1 represents the gas leakage fault of the fuel pipeline of the reforming chamber, and the hidden layer node is set to be 8;
the obtaining a diagnostic sample set according to the solid oxide fuel cell system model comprises:
performing simulation on the gas leakage fault and the normal working state of the fuel pipeline of the reforming chamber of the solid oxide fuel cell system model, and taking simulation data and experimental data as the diagnosis sample set;
training the neural network model using the system parameters and the diagnostic sample set, including regularizing the neural network model:
wherein F is an objective function; e (E) w Is the sum of squares of the connection weights; w (w) j The j-th connection weight value; e (E) d The mean square error of the neural network model response; and />Parameters for the objective function F;
the said and />Comprising:
wherein ,minimum value of objective function; />The number of effective parameters of the neural network model is expressed as follows:
wherein K is the number of connection weights in the neural network model.
5. An electronic device, comprising:
at least one processor, at least one memory, a communication interface, and a bus; wherein,
the processor, the memory and the communication interface complete the communication with each other through the bus;
the memory stores program instructions executable by the processor, the processor invoking the program instructions to perform the method of any of claims 1-3.
6. A non-transitory computer readable storage medium storing computer instructions that cause the computer to perform the method of any one of claims 1 to 3.
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