CN109834522A - A kind of five shaft five linkage numerical control tool grinder - Google Patents
A kind of five shaft five linkage numerical control tool grinder Download PDFInfo
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- CN109834522A CN109834522A CN201910253355.4A CN201910253355A CN109834522A CN 109834522 A CN109834522 A CN 109834522A CN 201910253355 A CN201910253355 A CN 201910253355A CN 109834522 A CN109834522 A CN 109834522A
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- 238000002347 injection Methods 0.000 claims abstract description 4
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- 238000009434 installation Methods 0.000 claims description 23
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- 230000001681 protective effect Effects 0.000 claims description 13
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- 229910001018 Cast iron Inorganic materials 0.000 description 2
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Abstract
The invention discloses five shaft five linkage numerical control tool grinders, belong to grinding machine technical field, including basic part machine tool body base and lathe bed platform, X-axis planker, Y-axis planker and Z axis column are provided on lathe bed platform, the above are a complete three-axis structure parts, main shaft is housed on Z axis panel, front-end of spindle output end can be packed into abrasive grinding wheel.The indexing rotary shaft of two superpositions is wherein installed in X-axis in above three linear motion axis, it is achieved that five-axis machine tool structural member, C-axis scale division turntable is installed in one end of X-axis panel, C-axis scale division turntable output end is connected with the panel coupled with A axis indexing turntable, A axis dividing head is installed on C axis connection panel, A axis dividing head output end is equipped with the cylinder barrel holder of clamping workpiece, and the processing that five axial faces of workpiece can be realized in workpiece is packed into collet chuck seat.Entire lathe uses totally-enclosed sheet metal designing, cut in process under the high-pressure injection operating condition of oil it is oil-proof, do not smolder.
Description
Technical field
The present invention relates to grinding machine technical field more particularly to a kind of five shaft five linkage numerical control tool grinders.
Background technique
Numerical control tool grinder in machine-building processing using more and more extensive, can be to including all kinds of milling cutters, bit wing
Cutting element including tool carries out grinding, for example, ball end mill, end mill(ing) cutter, step cutter, reamer, straight shank drill, taper shank
Brill, step drill etc., since numerical control tool grinder workpiece to be processed is typically all the more complicated cutter of shape, material is hard
Degree is big, and required precision is very high, therefore the automation of shafting each for lathe proposes very high requirement.However, city, the current country
The five-axle linkage numerical control tool grinder of production, machine tool structure part machining accuracy is not high, and five axis lead to itself with reasonable
Energy consumption is too big, and assembly precision is not high.Oil leak everywhere in production process and the disadvantage for polluting environment, electric wire pipeline leak into greasy dirt quilt
The disadvantage of oily etching lines connection protective cap, the hidden danger for thering is fire and electric shock accidents to occur.
Summary of the invention
A kind of five shaft five linkage numerical control tool grinder proposed by the present invention, solve machining accuracy in the prior art it is not high,
Lathe volume is big, and own wt heaviness influences the performance quickly moved, improves the rigidity of each moving component, and be able to achieve light weight
Change, the technical issues of high-speed, high precision moves, solves oil leak everywhere in production process and pollute the disadvantage of environment, solve electricity
Device spool road leaks into greasy dirt by the disadvantage of oily etching lines connection protective cap, effectively prevent the generation of fire and electric shock accidents.
In order to solve the above-mentioned technical problem, the technical scheme adopted by the invention is that: a kind of five shaft five linkage numerical control tool
Grinding machine, including main lathe bed, the main lathe bed bottom are equipped with footing, and empty avoiding position facilitates forklift to enter, and main lathe bed basic part is
Monoblock cast, the lathe bed platform outer edge are equipped with the surrounding edge higher than platform, and wherein front end is arc-shaped, and lathe bed platform side is set
Have a greasy dirt discharge port, the lathe bed platform upper setting can free installation manipulator platform, side on the lathe bed platform
It is provided with Y-axis planker, it is straight to install Y-axis screw rod, Y-axis bearing block, Y-axis feed screw nut and Y-axis nut set, Y-axis on the Y-axis planker
Line guide rail and Y-axis sliding block, Y-axis screw both end head are mounted in Y-axis bearing block bearing, and Y-axis screw rod is solid by Y-axis bearing block both ends
It is fixed, one Y-axis linear guide is respectively set on both sides using Y-axis screw rod as transmission center, Y-axis sliding block is mounted in Y-axis linear guide,
Y-axis panel is installed on the Y-axis guide rail sliding block;Y-axis panel and feed screw nut apply screw joints, drive in screw rod rotation
Y-axis panel is moved on guide rail;
It is provided with Z axis column on the Y-axis panel, Z axis screw rod, Z axis bearing block, Z axis feed screw nut are installed on the Z axis column
And Z axis nut set, Z axis linear guide, Z axis sliding block, Z axis screw both end head are mounted in Z axis bearing block bearing, Z axis screw rod is logical
It crosses Z axis bearing block both ends to fix, one Z axis linear guide, Z axis sliding block peace is respectively set on both sides using Z axis screw rod as transmission center
In Z axis linear guide, Z axis panel is installed on the Z axis guide rail sliding block;Z axis panel and feed screw nut apply screw connection
It connects, in screw rod rotation, driving Y-axis panel is moved on guide rail.Main shaft is housed, front-end of spindle is equipped on the Z axis panel
Abrasive grinding wheel, main shaft side are equipped with three-dimensional on-line measuring detecting head;
The other side is provided with X-axis planker on the lathe bed platform, installs X-axis screw rod, X-axis bearing block, X-axis on the X-axis planker
Feed screw nut and X-axis nut set, X-axis linear guide and X-axis slide block, X-axis screw both end head are mounted in X-axis bearing block bearing, X
Axial filament bar is fixed by X-axis bearing block both ends, and an X-axis linear guide, X is respectively arranged on both sides using X-axis screw rod as transmission center
Axis sliding block is mounted in X-axis linear guide, and X-axis panel is installed on the X-axis guide rail sliding block;X-axis panel and feed screw nut cover
With screw joints, in screw rod rotation, driving X-axis panel is moved on guide rail.C-axis scale division rotation is installed on X-axis panel
Turntable, C-axis scale division turntable output end are connected with the panel coupled with A axis indexing turntable, install A on C axis connection panel
Axis dividing head, A axis dividing head output end are equipped with the cylinder barrel holder of clamping workpiece, are packed into collet chuck in collet chuck seat.A
Axis dividing head output flange can be with needing replacing other toolings or fixture according to production, and replacement is convenient, as long as in output disk locking
It tightens up a screw i.e. replaceable different fixture.
Preferably, the lathe bed platform periphery has higher than surrounding edge, for convenience of metal plate installation, and improves the secured of metal plate
Degree, lathe bed platform side have discharge port lower than lathe bed platform, are conducive to clear dirty bits;The mounting surface of X-axis planker and Y-axis planker is high
In lathe bed surrounding edge, when this design high-precision planograinder of mainly useful for processes this lathe bed, grinding wheel, which will not interfere with, to be needed to finish
Face, main lathe bed platform using gantry flat stone mill process when, plane parallel accuracy reaches within 0.003mm, the lathe bed platform
Top setting can free installation manipulator platform, the flat surface of pre- indwelling manipulator is fine grinding.
Preferably, the X-axis planker and lathe bed platform are monoblock cast, and X-axis linear guide, X are housed on the X-axis planker
The accuracy class of axis linear guide selection is equal to or higher than P grades, and for X-axis slide block using precompressed zero clearance again, X-axis screw rod is ball wire
Bar, ball screw accuracy class are equal to or higher than C5 grades, and ball screw both ends are equipped with X-axis bearing block, X-axis bearing block internal support
Bearing be that 7 serial thrusts match bearings, accuracy request class is equal to or higher than C5 grade, lathe bed platform and guide pass, X-axis bearing
The installation accuracy of seat mounting surface reaches 0.003mm;X-axis bearing block installation method is bearing block and planker separate type, uses screwed lock
Tight installation, X-axis screw rod couple with servo motor using diaphragm type zero clearance shaft coupling, and servo motor uses absolute value high precision electro
Machine;
The Y-axis planker is independent casting, and Y-axis linear guide, the precision etc. that Y-axis linear guide uses are housed on Y-axis planker
Grade is equal to or higher than P grades, and Y-axis sliding block is using precompressed zero clearance again;Y-axis ball screw accuracy grade is equal to or higher than C5 grades, Y-axis
Screw both end is equipped with Y-axis bearing block, and the bearing of Y-axis bearing block internal support is that 7 serial thrusts match bearing accuracy requirement etc.
Grade is equal to or higher than P4 grades, and guide pass, Y-axis bearing block mounting surface precision reach 0.003mm;Y-axis screw rod and servo motor join
It connects using diaphragm type zero clearance shaft coupling, servo motor uses absolute value high-precision motor;
The Z axis column is independent casting, and Z axis column is mounted on Y-axis panel, and Z axis linear guide is housed on Z axis column,
The accuracy class of Z axis linear guide is equal to or higher than P grades, and for Z axis sliding block using precompressed zero clearance again, Z axis screw rod is ball wire
Bar, ball screw accuracy class are equal to or higher than C5 grades, and Z axis screw both end is equipped with Z axis bearing block, branch inside Z axis bearing block
The bearing held is that 7 serial thrusts pairing bearing accuracy calling hierarchies are equal to or higher than P4 grades, guide pass, Z axis bearing block mounting surface
Precision reaches 0.003mm;Z axis screw rod couples with servo motor using diaphragm type zero clearance shaft coupling, and servo motor is using absolute
It is worth high-precision motor and has electric brake, Z axis output slab is housed on Z axis sliding block.
Preferably, servo principal axis is housed, the shell of the main shaft is integrated with mounting flange, main shaft on the Z axis panel
Main casing rear portion be equipped with servo motor plate, high-speed servo motor, servo motor and main shaft input shaft are installed on servo motor plate
Axle center coupled by special coupler, the output interface of spindle axis is BBT series, taper 7:24, BBT knife handle and axle center
Connection, which is adopted, to be tightened by bolts, and knife handle output rod is packed into one or more pieces grinding wheels, can grinding.
Preferably, one end of the X-axis panel is equipped with C-axis scale division turntable, and C-axis scale division turntable internal reduction device is
Harmonic speed reducer, three components and output bearing of harmonic speed reducer are to be independently mounted in C-axis scale division head main casing, and precision is supported
It is fine grinding face of grinding, the crossed roller axis or turntable that output panel spherical bearing is P5 grades of high-precision or more for enclosure interior datum clamp face
Bearing, output axle center are attrition process, and input servo motor is that associated mode structure or high precision belt are synchronous with harmonic oscillator
Wheel connection;
A axis dividing head is installed, the A axis dividing head internal reduction device is harmonic speed reducer, and harmonic wave subtracts on the C axial plane plate
Three components and output bearing of fast device are to be independently mounted in C-axis scale division head main casing, and precision supports to be that enclosure interior installs base
Quasi- face is fine grinding face of grinding, and the crossed roller axis or turntable bearing that output panel spherical bearing is P4 grades of high-precision or more, output axle center is
Attrition process, input servo motor are that associated mode structure or high precision belt synchronizing wheel couple with harmonic oscillator.
Preferably, the A axis dividing head output flange side is equipped with axial concentricity adjusting screw, can be each of loading
Kind collet chuck seat is axially finely adjusted with one heart;The A axis dividing head can be packed into various collet chuck seats, and collet chuck seat is cylinder tension-type,
Collet chuck is elastic collet chuck;Collet chuck seat can carry out quick-replaceable according to the type difference of the workpiece of processing, and collet chuck seat can be packed into
Forward type cylinder integration, can also fill other passive locking types, and collet chuck seat is provided with the adjusting screw for adjusting flatness, can adjust
Save the bounce precision of output face.
Preferably, the X-axis, the periphery setting organ type protective cover of three linear motion axis panels of Y-axis and Z axis, protection
Cover is that organ type is scalable, and shield and guide rail sliding chute connection place are equipped with labyrinth structure, and various dust water oil can be effectively prevented
The entrance of mist reaches IP65 grades of protection effect under the operating condition that energy panel quickly moves;
The movable panel side of the X-axis planker, Y-axis planker and Z axis column is provided with dust protected labyrinth protective metal plate part, can be with
Effectively couple with organ shield, and the protection effect that sealant reaches IP65 grades under the operating condition that can quickly move can be added
Fruit.
Preferably, the electricity of five the X-axis planker, Y-axis planker, Z axis column, A axis dividing head and C-axis scale division turntable axis
Hood all uses high sealing protection setting, and motor cover mounting surface is all equipped with sealant and can be added in clearance position, and above-mentioned five
The line outlet of the motor cover of axis is equipped with bobbin seal connector, seals grade IP65 grades;
The servo motor of above-mentioned five axis, all using the higher absolute value motor of precision, resolution is higher, and precision is higher,
IP65 grades of degree of protection whole;
Line of codes, the power line of above-mentioned five axis servo motors are all equipped with casing pipe protection, wired PVC resistant to bending with oil resistant
Or PUR sheath, it is ensured that not aging, all cables and gas and oil pipeline whole housing corrugate sheath pipe in oil are steeped for a long time,
The corrugate sheath pipe used is fire-retardant ageing-resistant material;
Above-mentioned five axis motor servo drivers are exported using bus, do not need proximity overtravel-limit switch, output signal is more stable.
Preferably, the main shaft side is equipped with the three-dimensional trigger-type detecting head of workpiece on-line measurement, can be with on-line measurement work
The length of part, diameter, spiral, the various angles in front end;
The digital control system of this cutter and tool grinding machine uses 10 axes, five linkage axes systems, feeding manipulator can be added, under host operating condition
Realize five shaft five linkage, reserved install additional of other 5 axis is used for manipulator.
Preferably, the periphery setting metal plate shell of the lathe bed platform, metal plate shell are set as full protection, mobile door setting
For arc door, lathe integral installation space is reduced, improves mobile door intensity, mobile door and the main casing place of closing set dual flanging, can
It effectively prevent the grinding oil of high-pressure injection to leak, the fire-retardant portable lamp of water proof anti-soil is equipped with inside metal plate, be conducive to processing and shine
It is bright;
X-axis planker, Y-axis planker, Z axis column, five axis of A axis dividing head and C-axis scale division turntable servo motor line enter metal plate
Golden shell body enters Electric Appliance Cabinet by the sheath seal of tube;
The metal plate case top is equipped with mist of oil outlet, and couples oil mist collector with air hose, accomplishes that Environmental Safety produces;
Digital control system control box is hung with outside the metal plate shell, rotation axis is had on digital control system control box, can be convenient behaviour
Direction of rotation when making makes different operating condition more convenient operations.
Using technical solution of the present invention, can obtain it is below the utility model has the advantages that
Five shaft five linkage numerical control tool grinder of the invention is compact-sized, the collocation of five axis is reasonable, easy to assembly, easy to maintenance, from
Body energy consumption reduces, and precision effectively improves, and production cost is greatly reduced, and more tool production enterprises is made to be benefited.
The technology of the present invention most usefulness, lathe bed and three axial movement plankers use high-strength alloy cast iron, effectively
The own wt of all accessories is reduced, but improves itself rigidity of all accessories.Because itself is axially moved the weight of component
Amount mitigates and obtaining advantage is, the servo motor of all drivings and the power capacity of electric appliance all can reduce half, thus
It realizes the reduction of itself energy consumption, realizes really energy conservation.Two rotary shaft dividing heads that the present invention uses, using high-precision harmonic wave
Retarder inner member, its main feature is that high rigidity, lightweight, high-precision.The technology obtained in all kinds of inventions of harmonic speed reducer
Parameter is known as, same weight, same volume, and the rigidity of harmonic wave can surpass 5 times of other speed reducers or more.The present invention adopts
It is same rigidity with advantage is obtained after harmonic wave, weight and volume narrows down to five point one or so.To realize all moving components, electricity
Itself energy consumption of device component reduces at double.
Erection support and being integrated into one of shaft housing are effectively reduced volume using integrated design by main shaft, are alleviated
The weight of main shaft anchor ear, because being integrated into one assembly precision is improved, servo motor turns spindle using permanent magnetism, same
Volume in, so that power and output torque is multiplied.
The present invention has reached high-precision, high rigidity, and energy-efficient optimum efficiency by the reasonable application of each accessory.
Sharpest edges of the invention are that lathe assembles, maintenance becomes very simple, are the dismantling of real five shaft five linkage
Three linear axis add two rotary shafts, and two rotary shafts are removed, and are exactly the CNC horizontal processing machine of three axis, and two
Turntable is all independently to dismount, and does not influence the precision of three linear axis in assembly and maintenance process.In ordinary maintenance not
With the various large lifting equipments such as fork truck or loop wheel machine.Because lathe is generally after the installation and debugging of plant produced workshop are good, some liftings
Equipment can not also march into the arena.The present invention solves the technical problem of machine upkeep difficulty, and realizing a technical staff can be replaced
The technological accumulation and inheritance of all accessories.
Detailed description of the invention
Brief description is made to content expressed by each attached drawing of this specification and the label in figure below:
Fig. 1 is the structural schematic diagram of this numerical control tool grinder;
Fig. 2 is the structural schematic diagram of this numerical control tool grinder Y-axis driving mechanism;
Fig. 3 is the structural schematic diagram one of this numerical control tool grinder Z axis driving mechanism;
Fig. 3-1 is the structural schematic diagram two of this numerical control tool grinder Z axis driving mechanism;
Fig. 4 is the structural schematic diagram one of this numerical control tool grinder X-axis driving mechanism;
Fig. 4-1 is the structural schematic diagram two of this numerical control tool grinder X-axis driving mechanism;
Fig. 4-2 is the structural schematic diagram three of this numerical control tool grinder X-axis driving mechanism;
Fig. 5 is the structural schematic diagram one of this numerical control tool grinder main shaft;
Fig. 5-1 is the structural schematic diagram two of this numerical control tool grinder main shaft;
Fig. 6 is the assembling structure schematic diagram one of machine shell;
Fig. 6-1 is the assembling structure schematic diagram two of machine shell;
Fig. 6-2 is the assembling structure schematic diagram three of machine shell;
Label in above-mentioned figure is equal are as follows: 1, pedestal;11, lathe bed platform;12, surrounding edge;13, discharge port;
14, Y-axis mounting platform;15, manipulator mounting platform;2, X-axis planker;21, X-axis screw rod;22, X-axis bearing block;221, X
Axis rear bearing block;23, X-axis linear guide;24, X-axis slide block;25, X-axis feed screw nut covers;26, X-axis panel;3, Y-axis planker;
31, Y-axis screw rod;32, Y-axis bearing block;321, Y-axis rear bearing block;33, Y-axis linear guide;34, Y-axis sliding block;35, Y-axis screw rod
Nut set;36, Y-axis panel;4, Z axis planker;41, Z axis screw rod;42, Z axis bearing block;421, Z axis rear bearing block;43, Z axis is straight
Line guide rail;44, Z axis sliding block;45, Z axis column;46, Z axis panel;47, Z axis nut set;5, main shaft;51, spindle motor;52, main
Spindle motor cover;53, oil spout pipe holder;54, grinding wheel oil baffle;55, grinding wheel group knife handle;56, trigger-type three-dimensional measurement head;6, C axis
Index turntable;61, C axis turntable panel;62, A axis dividing head;63, A axis dividing head mounting flange;64, cylinder base of the carrier head;
65, collet;7, organ type protective cover;8, servo motor;81, servo motor cover one;811, axial panel protective metal plate;812, it watches
Take motor cover two;813, panel protective metal plate;814, dividing head motor cover;9, metal plate shell;91, dividing head motor cover and metal plate
Electronic box access port;92, arc-shaped mobile door;93, warning light access port;94, mist of oil collection port;95, oil mist collector;96, it hinders
Fire corrugated flexible hose one;961, fire-retardant corrugated flexible hose two;97, oil mist collector bracket;98, line channel;99, metal plate installation lifting
Hole;901, digital control system control box;902, system shaft;903, rotary shaft rack.
Specific embodiment
Below against attached drawing, by the description of the embodiment, to for example related each structure of a specific embodiment of the invention
The works such as the shape of part, construction, the mutual alignment between each section and connecting relation, the effect of each section and working principle are further
Detailed description.
As shown in figures 1 to 6, this five shaft five linkage numerical control tool grinder includes pedestal 1 and lathe bed platform 11, main lathe bed basis
Part is monoblock cast, and the excellent alloy cast iron of shock resistance has been stablized in selection, and the bottom of pedestal 1 is provided with footing, empty avoiding position side
Just forklift enters, and 11 outer edge of lathe bed platform is equipped with the surrounding edge 12 higher than platform, and 11 side of lathe bed platform is equipped with greasy dirt discharge port,
Greasy dirt discharge port be lower than flat surface, 11 top of lathe bed platform setting can free installation manipulator platform and install Y-axis be total
With platform, 11 top of lathe bed platform is provided with X-axis planker 2, and X-axis planker 2 is monoblock cast, X by optimization and lathe bed platform 11
Installed on axis carriage 2 X-axis screw rod 21, X-axis bearing block 22 and rear bearing block 221,21 both ends of X-axis screw rod end be packed into X-axis after
Brearing bore in bearing block 221, then with screw rod handle cap locking X-axis screw rod 21 end, X-axis screw rod 21 be packed into bearings at both ends
After seat, then two bearing block bolt lock reserved locations among planker.X-axis linear guide 23 is mounted on that planker is reserved to lead
In track slot, guide-track groove wherein has is equipped with guide rail briquetting on one side, and the locking clamping block after guide rail parallelism is adjusted makes it in high speed
It when movement, will not be shifted when being impacted, mention high-precision retentivity.X-axis slide block 24 is mounted in X-axis linear guide 23, X
X-axis panel 26 is installed, X-axis panel couples with feed screw nut's set 25 again after adjusting precision on axis sliding block 24.
The other side is provided with Y-axis planker 3 on lathe bed platform 11, installs Y-axis screw rod 31, Y-axis bearing block 32 on Y-axis planker 3
The brearing bore in Y-axis rear bearing block 321 is packed into the end at Y-axis rear bearing block 321,31 both ends of Y-axis screw rod, then with screw rod handle
Cap locks the end of Y-axis screw rod 31, is dragging after the loading bearings at both ends seat of Y-axis screw rod 31, then two bearing block bolt locks
Reserved location among plate.Y-axis linear guide 33 is mounted in the reserved guide-track groove of planker, and guide-track groove wherein has is equipped with guide rail on one side
Briquetting, the locking clamping block after guide rail parallelism is adjusted, makes it in high-speed motion, will not be shifted, mention when being impacted
High-precision retentivity.Y-axis sliding block 34 is mounted in Y-axis linear guide 33, and Y-axis panel 36, Y-axis face are installed on Y-axis sliding block 34
Plate couples with Y-axis nut set 35 again after adjusting.
It is provided with Z axis column 45 on Y-axis panel 36, Z axis screw rod 41, Z axis bearing block 42, Z axis rear bearing are installed on Z axis column 45
Seat 421, Z axis feed screw nut cover 46, Z axis linear guide 43, Z axis sliding block 44, after the end at 41 both ends of Z axis screw rod is packed into Z axis
Brearing bore in bearing block 421, then with screw rod handle cap locking screw end, after Z axis screw rod 41 is packed into bearings at both ends seat, then
Two bearing block bolt lock reserved locations among planker.Z axis linear guide 43 is mounted in the reserved guide-track groove of planker,
Guide-track groove wherein has is equipped with guide rail briquetting on one side, and the locking clamping block after guide rail parallelism is adjusted makes it in high-speed motion,
It will not be shifted when being impacted, mention high-precision retentivity.Y-axis sliding block 44 is mounted in Z axis linear guide 43, Z axis sliding block
Z panel 46 is installed, Z axis panel couples with Z axis nut set 47 again after adjusting on 44.
Main shaft 5 is housed, 5 front end of main shaft is equipped with abrasive grinding wheel 55, the servo motor 51 and spindle shaft of main shaft drives on Z axis panel 46
The heart is coupled with shaft coupling, and spindle motor is equipped with shield 52, and main shaft is fitted with oil spout pipe holder 53, and bracket front end is equipped with grinding wheel
Oil baffle 54.5 side of main shaft is equipped with trigger-type three-dimensional on-line measuring detecting head 56.
C-axis scale division turntable 6 is installed in one end of X-axis panel 26,6 output end of C-axis scale division turntable is connected with and A axis
The panel 61 for indexing turntable connection, installs A axis dividing head 62 on C axial plane plate 61, and 62 output end of A axis dividing head is equipped with
Couple base of the carrier head ring flange 63, the cylinder base of the carrier head 64 of clamping workpiece is housed on ring flange, is packed into bullet in cylinder base of the carrier head 64
Spring cylinder
There is the surrounding edge 12 higher than platform on 11 periphery of lathe bed platform, for convenience of metal plate installation, and improves the firmness of metal plate, effectively anti-
There are discharge port in the only leakage of greasy dirt, 11 side of lathe bed platform lower than lathe bed platform, are conducive to clear dirty bits, lathe bed platform 11 with lead
Rail level, bearing block mounting surface installation accuracy reach 0.003mm.
X-axis planker 2 and lathe bed platform 11 are monoblock cast, X-axis linear guide 23 are housed on X-axis planker 2, X-axis straight line is led
23 accuracy class of rail is equal to or higher than P grades, and for X-axis slide block 24 using precompressed zero clearance again, X-axis screw rod 21 is ball screw, ball
Ball screw accuracy grade is equal to or higher than C5 grades, and ball screw both ends are equipped with X-axis bearing block 22, X-axis rear bearing block 221, X-axis bearing
The bearing of seat internal support is that 7 serial thrusts match bearing accuracy calling hierarchies and are equal to or higher than C5 grades, lathe bed platform 11 with lead
Rail level, X-axis bearing block mounting surface installation accuracy reach 0.003mm;X-axis screw rod 21 couples with servo motor 8 using diaphragm type
Zero clearance shaft coupling, servo motor 8 use absolute value high-precision motor.
Y-axis planker 3 is independent casting, and Y-axis linear guide 33, the precision of Y-axis linear guide 33 are housed on Y-axis planker 3
Grade is equal to or higher than P grades, and Y-axis sliding block 34 is using precompressed zero clearance again;31 accuracy class of Y-axis screw rod is equal to or higher than C5
Grade, 31 both ends of Y-axis screw rod are equipped with Y-axis bearing block 32, and the bearing of 32 internal support of Y-axis bearing block is that 7 serial thrusts match axis
Accuracy request class is held equal to or higher than C5 grades, guide pass, 32 mounting surface precision of Y-axis bearing block reach 0.003mm;Y-axis silk
Bar 31 couples with servo motor 8 using diaphragm type zero clearance shaft coupling, and servo motor 8 uses absolute value high-precision motor.In Y-axis
After the assembly is completed, it then is installed on lathe bed 14, the adjustment of Y-axis Yu 90 degree of right angles of X-axis can be improved in this technical method.X
Axis is monoblock cast, and after fine grinding, with X-axis for final datum level, to adjust 90 degree of right angles of installation Y-axis, technical essential exists
It is independent assembly in Y-axis, can be adjusted the angle by screw installation.
Z axis column 45 is independent casting, and Z axis column 45 is mounted on Y-axis panel 36, and Z axis is housed on Z axis column 45
Linear guide 43, the accuracy class of Z axis linear guide 43 are equal to or higher than P grades, and Z axis sliding block 44 uses precompressed zero clearance again,
Z axis screw rod 41 is ball screw, and ball screw accuracy class is equal to or higher than C5 grades, and 41 both ends of Z axis screw rod are equipped with Z axis axis
Seat 42 is held, the bearing of 42,421 internal support of Z axis bearing block is equal to for 7 serial thrusts pairing bearing accuracy calling hierarchies or height
In C5 grades, guide pass, 42,421 mounting surface precision of Z axis bearing block reach 0.003mm;Z axis screw rod 41 couples with servo motor 8
Using diaphragm type zero clearance shaft coupling, servo motor 8 has electric brake using absolute value high-precision motor Z axis, in Z axis sliding block
Z axis panel 46 is housed on 44.
Servo principal axis 5 is housed, the shell of main shaft 5 is integrated with mounting flange, after the main casing of main shaft 5 on Z axis panel 46
Portion is equipped with servo motor plate, installs high-speed servo motor 51, the axle center of servo motor 51 and 5 output shaft of main shaft on servo motor plate
Coupled by special coupler, the output interface of spindle axis is BBT series, and taper 7:24, BT knife handle couples with axle center to be adopted
With screw locking, knife handle output rod is packed into one or more pieces grinding wheels, can grinding.
One end of X-axis panel 26 is equipped with C-axis scale division turntable 6, and 6 internal reduction device of C-axis scale division turntable subtracts for harmonic wave
Fast device, the crossed roller axis or turntable bearing that output panel spherical bearing is P5 grades of high-precision or more, output axle center is attrition process, defeated
Enter servo motor 8 to be associated mode structure with harmonic oscillator or coupled with high-precise synchronization belt wheel.
A axis dividing head 62 is installed, 62 internal reduction device of A axis dividing head is harmonic speed reducer, output on C axial plane plate 61
The crossed roller axis or turntable bearing that disk bearing is P5 grades of high-precision or more, output axle center are attrition process, input servo electricity
Machine 8 and harmonic oscillator are associated mode structure.
62 output flange of A axis dividing head, 63 side is equipped with axial concentricity adjusting screw, can be the various collet chucks of loading
The axial direction of seat 64 is finely adjusted with one heart;A axis dividing head 62 can be packed into various collet chuck seats, and collet chuck seat is cylinder tension-type, collet chuck
65 be elastic collet chuck;Collet chuck seat can carry out quick-replaceable according to the type difference of the workpiece of processing, before collet chuck seat can be packed into
Formula cylinder integration is set, other passive locking types can also be filled, collet chuck seat is provided with the adjusting screw for adjusting flatness.
Organ type protective cover 7 is arranged in the moving component periphery of X-axis planker 2, Y-axis planker 3 and Z axis 45, and protection is provide with labyrinth
Structure can be effectively prevented the entrance of various dust water mist of oils, IP65 grades of protection reached under the operating condition that can move Z axis panel
Effect.
The movable panel side of X-axis planker 2, Y-axis planker 3 and Z axis column 45 is provided with dust protected labyrinth protective metal plate part
811,812,813, can effectively it couple with organ shield 7, and operating condition of the sealant in energy shift position can be added and assign
To IP65 grades of protection effect.
The motor cover of X-axis planker 2, Y-axis planker 3,6 five Z axis column 45, A axis dividing head 62 and C-axis scale division turntable axis
All protected and be arranged using high sealing, motor cover metal plate is respectively, axial panel protective metal plate 811, servo motor cover 2 812,
Panel protective metal plate 813 and dividing head motor cover 814, motor cover mounting surface, which is all equipped with sealant, can be added clearance position, above-mentioned
The line outlet of the motor cover of five axis is equipped with bobbin seal connector, seals grade IP65 grades.
The servo motor 8 of above-mentioned five axis, all using the higher absolute value motor of precision, resolution is higher, precision
It is higher, IP65 grades of degree of protection whole.
Line of codes, the power line of above-mentioned five axis servo motors are all equipped with the casing pipe protection that glows, and institute is wired resistance to oil resistant
PVC the or PUR sheath of bending, it is ensured that steep not aging in oil for a long time.All casings connect all using seal nipple, prevent
Shield grade can achieve IP67 grades of
Above-mentioned five axis motor servo drivers are exported using bus, do not need proximity overtravel-limit switch, output signal is more stable.
The trigger-type three-dimensional on-line measuring that 5 side of main shaft is equipped with workpiece on-line measurement is popped one's head in, three-dimensional on-line measuring detecting head
Major function be exactly after having measured digital control system compensated automatically, automatic calculating, can with the length of on-line measurement workpiece,
Diameter, spiral, the various angles in front end;
The digital control system of this cutter and tool grinding machine uses 10 axes, five linkage axes systems, and feeding manipulator can be added.
The periphery setting metal plate shell 9 of lathe bed platform 11, metal plate shell are set as full protection, integral solder, and when assembly is used
Hole for hoist 99 has carried out installation, and the purpose of integral solder is to prevent from leaking, and mobile door is set as arc door 92, and it is whole to reduce lathe
Installation space, improves mobile door intensity, and mobile door and the main casing place of closing set flanging, can effectively prevent outside the grinding oil of high-pressure injection
It lets out, accomplishes in the process of production and processing, environment-protecting clean.
X-axis planker 2, Y-axis planker 3, Z axis column 45, the servo of 6 five axis of A axis dividing head 62 and C-axis scale division turntable are electric
8 line of machine enters 91 seal nipple of metal plate shell, and the protecting pipe of fire-retardant corrugated flexible hose 1 and fire-retardant corrugated flexible hose 2 961 passes through close
Envelope enters Electric Appliance Cabinet.
It is equipped with mist of oil outlet 94 at the top of metal plate shell 9, and couples oil mist collector 95 with air hose, oil mist collector 95 is pacified
On oil mist collector bracket 97, accomplish that Environmental Safety produces.
Digital control system control box 901 is hung with outside metal plate shell, system shaft 902 is had on digital control system control box, is
System shaft 902 is mounted on rotary shaft rack 903, and direction of rotation when can be convenient operation makes different operating condition more convenient operations.
This five shaft five linkage numerical control tool grinder is compact-sized, easy to operate, realizes five axis to various tools
Five linkage processings, are suitble to the processing of different length and the different tool of diameter, especially realize pair
The processing of the spherical arc of tool, the processing of curved surface circular arc need five shaft five linkage, and five carry out difference simultaneously and mend athleticism reality
It is existing, movement is mended because five axis carry out difference simultaneously, the elimination to the accumulated error of lathe needs higher assembly precision, reasonable to design
Scheme is just able to achieve, and the present invention realizes five shaft five linkage technology, and improves precision in well known technology.
The present invention is exemplarily described above in conjunction with attached drawing, it is clear that the present invention implements not by aforesaid way
Limitation, as long as the improvement for the various unsubstantialities that the inventive concept and technical scheme of the present invention carry out is used, or without changing
It is within the scope of the present invention into the conception and technical scheme of the invention are directly applied to other occasions.
Claims (10)
1. a kind of five shaft five linkage numerical control tool grinder, including main lathe bed, the main lathe bed bottom is equipped with footing, empty avoiding position
Forklift is facilitated to enter, main lathe bed basic part is monoblock cast, it is characterised in that: the lathe bed platform outer edge, which is equipped with, is higher than platform
Surrounding edge, wherein front end is arc-shaped, and lathe bed platform side is equipped with greasy dirt discharge port, and lathe bed platform upper setting can be free
The platform of installation manipulator, side is provided with Y-axis planker on the lathe bed platform, installs Y-axis screw rod, Y on the Y-axis planker
Bearing housing, Y-axis feed screw nut and Y-axis nut set, Y-axis linear guide and Y-axis sliding block, Y-axis screw both end head are mounted on Y-axis axis
It holds in a bearing, Y-axis screw rod is fixed by Y-axis bearing block both ends, and a Y is respectively arranged on both sides using Y-axis screw rod as transmission center
Axis linear guide, Y-axis sliding block are mounted in Y-axis linear guide, and Y-axis panel is installed on the Y-axis guide rail sliding block;Y-axis panel
Screw joints are applied with feed screw nut, driving Y-axis panel is moved on guide rail in screw rod rotation;
It is provided with Z axis column on the Y-axis panel, Z axis screw rod, Z axis bearing block, Z axis feed screw nut are installed on the Z axis column
And Z axis nut set, Z axis linear guide, Z axis sliding block, Z axis screw both end head are mounted in Z axis bearing block bearing, Z axis screw rod is logical
It crosses Z axis bearing block both ends to fix, one Z axis linear guide, Z axis sliding block peace is respectively set on both sides using Z axis screw rod as transmission center
In Z axis linear guide, Z axis panel is installed on the Z axis guide rail sliding block;Z axis panel and feed screw nut apply screw connection
It connects, in screw rod rotation, driving Z axis panel is moved on guide rail;Main shaft is housed, front-end of spindle is equipped on the Z axis panel
Abrasive grinding wheel, main shaft side are equipped with three-dimensional on-line measuring detecting head;
The other side is provided with X-axis planker on the lathe bed platform, installs X-axis screw rod, X-axis bearing block, X-axis on the X-axis planker
Feed screw nut and X-axis nut set, X-axis linear guide and X-axis slide block, X-axis screw both end head are mounted in X-axis bearing block bearing, X
Axial filament bar is fixed by X-axis bearing block both ends, and an X-axis linear guide, X is respectively arranged on both sides using X-axis screw rod as transmission center
Axis sliding block is mounted in X-axis linear guide, and X-axis panel is installed on the X-axis guide rail sliding block;X-axis panel and feed screw nut cover
With screw joints, in screw rod rotation, driving X-axis panel is moved on guide rail;C-axis scale division rotation is installed on X-axis panel
Turntable, C-axis scale division turntable output end are connected with the panel coupled with A axis indexing turntable, install A on C axis connection panel
Axis dividing head, A axis dividing head output end are equipped with the cylinder barrel holder of clamping workpiece, are packed into collet chuck in collet chuck seat;A
Axis dividing head output flange can be with needing replacing other toolings or fixture according to production, and replacement is convenient, as long as in output disk locking
It tightens up a screw i.e. replaceable different fixture.
2. five shaft five linkage numerical control tool grinder according to claim 1, it is characterised in that: the lathe bed platform periphery
Have and be higher than surrounding edge, for convenience of metal plate installation, and improve the firmness of metal plate, lathe bed platform side has discharge port flat lower than lathe bed
Platform is conducive to clear dirty bits;The mounting surface of X-axis planker and Y-axis planker is higher than lathe bed surrounding edge, this design high-precision dragon of mainly useful for
When door grinding machine processes this lathe bed, grinding wheel will not interfere with the face for needing to finish, and main lathe bed platform is processed using gantry flat stone mill
When, plane parallel accuracy reaches within 0.003mm, lathe bed platform upper setting can free installation manipulator platform,
The flat surface of pre- indwelling manipulator is fine grinding.
3. five shaft five linkage numerical control tool grinder according to claim 1, it is characterised in that: the X-axis planker and lathe bed
Platform is monoblock cast, X-axis linear guide is housed, the accuracy class of X-axis linear guide selection is equal to or height on the X-axis planker
In P grades, for X-axis slide block using precompressed zero clearance again, X-axis screw rod is ball screw, and ball screw accuracy class is equal to or higher than C5
Grade, ball screw both ends are equipped with X-axis bearing block, and the bearing of X-axis bearing block internal support is that 7 serial thrusts match bearing, precision
Calling hierarchy is equal to or higher than C5 grades, and lathe bed platform and the installation accuracy of guide pass, X-axis bearing block mounting surface reach 0.003mm;
X-axis bearing block installation method is bearing block and planker separate type, is installed with screw locking, X-axis screw rod couples with servo motor to be adopted
With diaphragm type zero clearance shaft coupling, servo motor uses absolute value high-precision motor;
The Y-axis planker is independent casting, and Y-axis linear guide, the accuracy class that Y-axis linear guide uses are housed on Y-axis planker
Equal to or higher than P grades, Y-axis sliding block is using precompressed zero clearance again;Y-axis ball screw accuracy grade is equal to or higher than C5 grades, Y-axis screw rod two
End is equipped with Y-axis bearing block, the bearing of Y-axis bearing block internal support be 7 serial thrusts match bearing accuracy calling hierarchies be equal to or
Higher than P4 grades, guide pass, Y-axis bearing block mounting surface precision reach 0.003mm;Y-axis screw rod couples with servo motor using diaphragm
Formula zero clearance shaft coupling, servo motor use absolute value high-precision motor;
The Z axis column is independent casting, and Z axis column is mounted on Y-axis panel, and Z axis linear guide, Z axis are housed on Z axis column
The accuracy class of linear guide is equal to or higher than P grades, and for Z axis sliding block using precompressed zero clearance again, Z axis screw rod is ball screw, rolling
Ballscrew accuracy class is equal to or higher than C5 grades, and Z axis screw both end is equipped with Z axis bearing block, the bearing of Z axis bearing block internal support
Bearing accuracy calling hierarchy is matched for 7 serial thrusts and is equal to or higher than 4 grades of P, and guide pass, Z axis bearing block mounting surface precision reach
0.003mm;Z axis screw rod couples with servo motor using diaphragm type zero clearance shaft coupling, and servo motor is using absolute value high-precision
Motor has electric brake, and Z axis output slab is housed on Z axis sliding block.
4. five-axle linkage numerical control tool grinder according to claim 1, it is characterised in that: be equipped with and watch on the Z axis panel
Main shaft is taken, the shell of the main shaft is integrated with mounting flange, and the main casing rear portion of main shaft is equipped with servo motor plate, servo motor
High-speed servo motor is installed, servo motor is coupled with the axle center of main shaft input shaft by special coupler, spindle axis on plate
Output interface is BBT series, and taper 7:24, BBT knife handle, which couples to adopt with axle center, to be tightened by bolts, and knife handle output rod is packed into a piece of
Or multi-disc grinding wheel, it can grinding.
5. five shaft five linkage numerical control tool grinder according to claim 1, it is characterised in that:
One end of the X-axis panel is equipped with C-axis scale division turntable, and C-axis scale division turntable internal reduction device is harmonic speed reducer,
Three components and output bearing of harmonic speed reducer are to be independently mounted in C-axis scale division head main casing, and precision supports to be enclosure interior
Datum clamp face is grinding fine grinding face, and the crossed roller bearing or turntable bearing that output end bearing is P5 grades of high-precision or more are defeated
Axle center is attrition process out, and input servo motor is that associated mode structure or high precision belt synchronizing wheel couple with harmonic oscillator;
A axis dividing head is installed, the A axis dividing head internal reduction device is harmonic speed reducer, harmonic wave on the C axis output slab
Three components and output bearing of retarder are to be independently mounted in C-axis scale division head main casing, and precision supports to be that enclosure interior is installed
Datum level is grinding fine grinding face, the crossed roller bearing or turntable bearing that output end bearing is P4 grades of high-precision or more, output shaft
The heart is attrition process, and input servo motor is that associated mode structure or high precision belt synchronizing wheel couple with harmonic oscillator.
6. five shaft five linkage numerical control tool grinder according to claim 1, it is characterised in that: the A axis dividing head output
Flange side is equipped with axial concentricity adjusting screw, the various collet chuck seats of loading can be axially finely adjusted with one heart;The A axis
Dividing head can be packed into various collet chuck seats, and collet chuck seat is cylinder tension-type, and collet chuck is elastic collet chuck;Collet chuck seat can be according to processing
The type difference of workpiece carry out quick-replaceable, collet chuck seat can be packed into the integration of forward type cylinder, can also fill other passive locks
Compact form, collet chuck seat are provided with the adjusting screw for adjusting flatness, the bounce precision of adjustable output face.
7. five-axle linkage numerical control tool grinder according to claim 1, it is characterised in that: the X-axis, Y-axis and Z axis three
The periphery setting organ type protective cover of linear motion axis panel, shield is that organ type is scalable, and shield and guide rail sliding chute join
It meets place and is equipped with labyrinth structure, the entrance of various dust water mist of oils can be effectively prevented, in the work that three axial panels quickly move
Reach IP65 grades of protection effect under condition;
The movable panel side of the X-axis planker, Y-axis planker and Z axis column is provided with dust protected labyrinth protective metal plate part, can be with
Effectively couple with organ shield, and the protection effect that sealant reaches IP65 grades under the operating condition quickly moved can be added.
8. five-axle linkage numerical control tool grinder according to claim 1, it is characterised in that: the X-axis planker, Y-axis planker,
Z axis column, five axis of A axis dividing head and C-axis scale division turntable motor cover all use high sealing protection setting, motor cover peace
Dress face is all equipped with sealant and can be added in clearance position, and the line outlet of the motor cover of above-mentioned five axis is equipped with bobbin seal connector,
Grade IP65 grades of sealing;
The servo motor of above-mentioned five axis, all using the higher absolute value motor of precision, resolution is higher, and precision is higher,
IP65 grades of degree of protection whole;
Line of codes, the power line of above-mentioned five axis servo motors are all equipped with casing pipe protection, wired PVC resistant to bending with oil resistant
Or PUR sheath, it is ensured that not aging, all cables and gas and oil pipeline whole housing corrugate sheath pipe in oil are steeped for a long time,
The corrugate sheath pipe used is fire-retardant ageing-resistant material;
Above-mentioned five axis motor servo drivers are exported using bus, do not need proximity overtravel-limit switch, output signal is more stable.
9. five shaft five linkage numerical control tool grinder according to claim 1, it is characterised in that: the main shaft side is equipped with work
The three-dimensional trigger-type detecting head of part on-line measurement, can be with the length of on-line measurement workpiece, diameter, spiral, the various angles in front end;
The digital control system of this cutter and tool grinding machine uses 10 axes, five linkage axes systems, feeding manipulator can be added, under host operating condition
Realize that five shaft five linkage, other 5 axis install manipulator additional for reserved.
10. five shaft five linkage numerical control tool grinder according to claim 1, it is characterised in that: outside the lathe bed platform
Setting metal plate shell is enclosed, metal plate shell is set as full protection, integral solder, and mobile door is set as arc door, it is whole to reduce lathe
Installation space, improves mobile door intensity, and mobile door and the main casing place of closing set dual flanging, can effectively prevent the grinding of high-pressure injection
Oil leaks, and the fire-retardant portable lamp of water proof anti-soil is equipped with inside metal plate, is conducive to processing illumination;
X-axis planker, Y-axis planker, Z axis column, five axis of A axis dividing head and C-axis scale division turntable servo motor line enter metal plate
Golden shell body enters Electric Appliance Cabinet by the sheath seal of tube;
The metal plate case top is equipped with mist of oil outlet, and couples oil mist collector with air hose, accomplishes that Environmental Safety produces;
Digital control system control box is hung with outside the metal plate shell, rotation axis is had on digital control system control box, can be convenient behaviour
Direction of rotation when making makes different operating condition more convenient operations.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110385628A (en) * | 2019-06-15 | 2019-10-29 | 浙江诚本轴承滚子有限公司 | Bearing roller grinding attachment |
CN110480482A (en) * | 2019-09-09 | 2019-11-22 | 望江县江华设备制造有限公司 | A kind of three axis grinding wheel burnishing devices of component of machine processing |
CN112975670A (en) * | 2019-12-16 | 2021-06-18 | 中国科学院沈阳计算技术研究所有限公司 | Graphite ring lapping surface grinding system and method |
-
2019
- 2019-03-29 CN CN201910253355.4A patent/CN109834522A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110385628A (en) * | 2019-06-15 | 2019-10-29 | 浙江诚本轴承滚子有限公司 | Bearing roller grinding attachment |
CN110480482A (en) * | 2019-09-09 | 2019-11-22 | 望江县江华设备制造有限公司 | A kind of three axis grinding wheel burnishing devices of component of machine processing |
CN112975670A (en) * | 2019-12-16 | 2021-06-18 | 中国科学院沈阳计算技术研究所有限公司 | Graphite ring lapping surface grinding system and method |
CN112975670B (en) * | 2019-12-16 | 2022-05-06 | 中国科学院沈阳计算技术研究所有限公司 | Graphite ring lapping surface grinding system and method |
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Application publication date: 20190604 |