CN109834143B - Servo following hot roll bending module and method for forming bent pipe with unequal strength structure on line - Google Patents
Servo following hot roll bending module and method for forming bent pipe with unequal strength structure on line Download PDFInfo
- Publication number
- CN109834143B CN109834143B CN201711214186.0A CN201711214186A CN109834143B CN 109834143 B CN109834143 B CN 109834143B CN 201711214186 A CN201711214186 A CN 201711214186A CN 109834143 B CN109834143 B CN 109834143B
- Authority
- CN
- China
- Prior art keywords
- curvature
- servo
- pipe
- section
- bar
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000013000 roll bending Methods 0.000 title claims abstract description 48
- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000001816 cooling Methods 0.000 claims abstract description 56
- 238000005098 hot rolling Methods 0.000 claims abstract description 43
- 238000010438 heat treatment Methods 0.000 claims abstract description 29
- 230000007246 mechanism Effects 0.000 claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 claims abstract description 27
- 230000008859 change Effects 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims description 25
- 229910052751 metal Inorganic materials 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 8
- 238000012545 processing Methods 0.000 claims description 8
- 239000000919 ceramic Substances 0.000 claims description 6
- 239000002131 composite material Substances 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 4
- 229910001566 austenite Inorganic materials 0.000 claims 2
- 229910000734 martensite Inorganic materials 0.000 claims 2
- 238000012937 correction Methods 0.000 abstract 1
- 238000005259 measurement Methods 0.000 abstract 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 16
- 239000013078 crystal Substances 0.000 description 8
- 229910052742 iron Inorganic materials 0.000 description 8
- 238000011161 development Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 238000005452 bending Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000005265 energy consumption Methods 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910000712 Boron steel Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- PALQHNLJJQMCIQ-UHFFFAOYSA-N boron;manganese Chemical compound [Mn]#B PALQHNLJJQMCIQ-UHFFFAOYSA-N 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000000930 thermomechanical effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Landscapes
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
本发明公开了一种伺服追随热辊弯模块及在线形成不等强度结构弯管的方法,其中在线形成不等强度结构弯管的方法,其步骤包含:送料步骤,导引一管棒材沿着产线方向前进;加热步骤,对管棒材的一第一局部段落进行高周波局部加热;热辊弯步骤,以四辊式热轧机构对第一局部段落辊弯以形成曲率;在线伺服追随抱持步骤,以在线辊轮追随抱持冷却单元量测第一局部段落的曲率,并多组多次追随抱持修正曲率及反复量测第一局部段落曲率,使第一局部段落曲率精度达到产品要求;在线伺服冷却步骤,由冷却喷嘴对第一局部段落进行在线冷却,形成一第一强度;本技术方案可在线控制管棒材相变曲线及冷却精度变异,从而控制管棒材的不同曲率及不等强度结构的变化。
The present invention discloses a servo-following hot roll bending module and a method for online forming a bent pipe with unequal strength structure, wherein the method for online forming a bent pipe with unequal strength structure comprises: a feeding step, guiding a pipe bar to advance along a production line direction; a heating step, performing high-frequency local heating on a first local section of the pipe bar; a hot roll bending step, using a four-roll hot rolling mechanism to roll-bend the first local section to form a curvature; an online servo-following holding step, using an online roller-following holding cooling unit to measure the curvature of the first local section, and multiple groups of multiple follow-up holding corrections and repeated measurement of the curvature of the first local section, so that the curvature accuracy of the first local section meets the product requirements; an online servo cooling step, using a cooling nozzle to perform online cooling on the first local section to form a first strength; the technical solution can control the phase change curve and cooling accuracy variation of the pipe bar online, thereby controlling the different curvatures and the changes of the unequal strength structure of the pipe bar.
Description
技术领域technical field
本发明是有关于一种伺服追随热辊弯模块及在线形成不等强度结构弯管的方法,尤其是指一种可在线对热辊弯曲率伺服追随冷却而形成不等强度及异曲率弯管的伺服追随热辊弯模块及在线形成不等强度结构弯管的方法。The invention relates to a servo-following hot roll bending module and a method for forming an unequal-strength structural bend on-line, in particular to a method that can form an unequal-strength and different-curvature bend that can be servo-followed and cooled on-line for the curvature of the hot roll The servo-following hot roll-bending module and method of forming unequal-strength structural bends online.
背景技术Background technique
目前对于车架管件的成形技术主要有液压成形(冷间成形)、热冲成形(热冲压),上述制程对于可加工材料形式而言,液压成形可处理包含异形截面的三维封闭管,热冲成形则只能处理三维的板材;另外,针对制造速度而言,液压成形的制造速度较慢,相对地热冲成形的制造速度较液压成形快;再比可加工材料强度:液压成形可加工的材料强度为-980 MPa,热冲成形则为1.2-1.5GPa;再对于制成结构强度而言,液压成形制成物为三维封闭的中等结构强度、热冲成形则为三维壳件高等强度。再比较二者的设备体积,液压成形的设备体积大、热冲成形的设备体积不但大,且加工时处在高温状态;二者加工技术的制程耗能,液压成形的耗能较低、热冲成形的耗能高(高温散佚);而对于模具加工成本而言,液压成形需配合大型模具,因此模具加工成本高,而热冲成形也需要使用大型热冲压模具,因此模具加工成本同样是高的;最后,对于开发流程而言,由于液压成形与热冲成形皆为成熟的技术,因此开发流程为中等。At present, the forming technologies for frame pipe fittings mainly include hydroforming (cold forming), hot stamping (hot stamping). Forming can only deal with three-dimensional plates; in addition, in terms of manufacturing speed, the manufacturing speed of hydroforming is relatively slow, and the manufacturing speed of hot stamping is relatively faster than that of hydroforming; compared with the strength of machinable materials: materials that can be processed by hydroforming The strength is -980 MPa, and that of hot stamping is 1.2-1.5GPa; in terms of structural strength, the hydroformed product is a three-dimensional closed medium structural strength, and the hot stamping is a three-dimensional shell with high strength. Then compare the equipment volume of the two. The hydroforming equipment is large in size, and the hot stamping equipment is not only large in size, but also in a high temperature state during processing; the process energy consumption of the two processing technologies, the energy consumption of hydroforming is low, and the heat consumption is relatively low. The energy consumption of stamping is high (high temperature dissipation); and for the mold processing cost, hydroforming needs to cooperate with large molds, so the mold processing cost is high, and hot stamping also requires the use of large hot stamping molds, so the mold processing cost is the same is high; finally, for the development process, since both hydroforming and hot stamping are mature technologies, the development process is moderate.
汽车轻量化的同时,安全性仍然是必须考虑的问题。世界各先进国家都对汽车碰撞安全性作出强制性要求,并建立更严格的规范及测试。全球汽车市场的轻量化与高安全性趋势,带动汽车高强度钢零件的蓬勃发展。全球汽车零组件以北美国家、印度、墨西哥与东盟国家等,属于高度销售成长区域,汽车销售量与保有量增加,带动汽车零组件需求扩大。目前汽车产业中的副厂零件业面临的问题:产品总类多生产管理困难,不同的汽车零件规格不一样,市场上有数百种不同车型,每种车型又有许多不同的零件强度需求,因此制造商在生产、制造与备料管理困难。因此,研发针对不同情境与车型,特别是在少量多样、轻量化、成本考虑下,对应车体不同区域(高强度保护区、次强度区、吸能区)展现不同强度的技术,将有助于本领域产业的发展。While the weight of the car is light, safety is still an issue that must be considered. Advanced countries in the world have made mandatory requirements for automobile crash safety and established stricter specifications and tests. The trend of lightweight and high safety in the global automotive market has driven the vigorous development of automotive high-strength steel parts. North American countries, India, Mexico and ASEAN countries are the regions with high sales growth for global auto parts and components. The increase in auto sales and ownership has driven the expansion of the demand for auto parts. At present, the problems faced by the auxiliary factory parts industry in the automobile industry: there are many product categories, and it is difficult to produce management. Different auto parts have different specifications. There are hundreds of different models in the market, and each model has many different parts strength requirements. Therefore, manufacturers have difficulties in production, manufacturing and material preparation management. Therefore, it is helpful to develop technologies that show different strengths in different areas of the car body (high-strength protection areas, sub-strength areas, and energy-absorbing areas) for different situations and vehicle models, especially under consideration of small quantities, diversity, light weight, and cost. development of the industry in this field.
发明内容SUMMARY OF THE INVENTION
本发明目的在于提供一种伺服追随热辊弯模块,应用伺服热辊弯单元对管棒材进行热辊弯,并以在线辊轮追随抱持冷却单元对该管棒材的辊弯曲率精度进行校正后,进行可控制冷却速率的在线冷却,以形成不等强度的异曲率弯曲管棒。The object of the present invention is to provide a servo-following hot roll bending module, which applies a servo hot roll-bending unit to hot-roll a pipe and bar, and uses an online roller-following and holding cooling unit to measure the roll bending rate accuracy of the pipe and bar. After calibration, in-line cooling with a controllable cooling rate was performed to form curved tube rods with different curvatures of unequal strength.
为达成上述伺服追随热辊弯模块的目的,本发明提供的技术手段为提供一种伺服追随热辊弯模块,包含:一导引传送单元,其包括一送料辊及一固定辊,用以推送管棒材沿着产线方向前进;一伺服热辊弯单元,其包括一个使每个辊轮可独立伸缩移动而改变施加于该管棒材压力的四辊式热轧机构与一个电性耦接于该四辊式热轧机构的伺服控制器,该四辊式热轧机构承接推送出该导引传送单元的该管棒材,并进行辊弯;一高周波局部加热单元,其设置于该四辊式热轧机构的入料前段,用以对该管棒材进行加热;以及一在线辊轮追随抱持冷却单元,其包含一可程控器、一电性耦接该可程控器,用以量测经该伺服热辊弯单元热辊轧输出的该管棒材的曲率的第一位置传感器、一电性耦接该可程控器,而对依照该产线方向前进的该管棒材进行多组多次追随抱持的伺服追随抱持辊轮组、一电性耦接该可程控器,用以量测经该伺服追随抱持辊轮组抱持后输出的该管棒材的曲率的第二位置传感器,以及多个电性耦接该可程控器,而分别对经该伺服追随抱持辊轮组抱持而符合曲率标准后输出的该管棒材进行在线冷却的冷却喷嘴。In order to achieve the purpose of the above-mentioned servo-following hot roll-bending module, the technical means provided by the present invention is to provide a servo-following hot roll-bending module, comprising: a guiding and conveying unit, which includes a feeding roller and a fixed roller for pushing The tube and bar advance along the production line; a servo hot rolling unit includes a four-roll hot rolling mechanism that enables each roller to move independently and telescopically to change the pressure applied to the tube and bar, and an electrical coupling. Connected to the servo controller of the four-roll hot-rolling mechanism, the four-roll hot-rolling mechanism accepts the pipe and bar pushed out of the guiding and conveying unit, and performs roll bending; a high-frequency local heating unit is arranged in the The feeding front section of the four-roll hot rolling mechanism is used to heat the pipe and bar; and an in-line roller tracking and holding cooling unit includes a programmable controller, a programmable controller electrically coupled to the A first position sensor for measuring the curvature of the tube and bar output by the hot rolling unit of the servo hot rolling unit is electrically coupled to the programmable controller, and for the tube and bar advancing in the direction of the production line A servo following and holding roller set for carrying out multiple sets of following and holding, and an electrical coupling to the programmable controller for measuring the output of the pipe and bar after being held by the servo following and holding the roller set. a second position sensor for curvature, and a plurality of cooling nozzles electrically coupled to the programmable controller for online cooling of the tube and bar output after being held by the servo following the holding roller set and conforming to the standard of curvature .
在一实施态样中,该管棒材为空心管体,该伺服追随热辊弯模块还包含一复合式穿心内模单元,其依序包含一挠性心轴段、一陶瓷心轴段与一金属心轴段,由该管棒材的送料端穿入该空心管体的内径,并使该挠性心轴段对应于该四辊式热轧机构对该管棒材的辊弯位置、该陶瓷心轴段对应于该高周波局部加热单元对该管棒材的加热位置及该金属心轴段对应于该送料辊与该固定辊对该管棒材的推送位置。In one embodiment, the pipe rod is a hollow pipe body, and the servo-following hot roll bending module further includes a composite through-core inner mold unit, which sequentially includes a flexible mandrel segment and a ceramic mandrel segment. and a metal mandrel section, which penetrates the inner diameter of the hollow tube body from the feeding end of the tube bar, and makes the flexible mandrel section correspond to the rolling position of the tube bar by the four-roll hot rolling mechanism , The ceramic mandrel segment corresponds to the heating position of the high-frequency local heating unit for the pipe rod, and the metal mandrel segment corresponds to the pushing position of the feeding roller and the fixing roller to the pipe rod.
在一实施态样中,经该伺服热辊弯单元辊弯的该管棒材为异曲率,经该伺服热辊弯单元热辊轧输出的该管棒材为一第一局部段落,该第一局部段落依序包含一第一区段、一第二区段及一第三区段,该伺服追随抱持辊轮组包含沿着该产线方向依序配置的一第一辊轮组、一第二辊轮组、一第三辊轮组及一第四辊轮组,该第二位置传感器是设置于该第一辊轮组的输出段,该些冷却喷嘴是设置于该第二辊轮组、第三辊轮组及第四辊轮组之间。In one embodiment, the pipe and bar rolled by the servo hot roll bending unit have different curvatures, and the pipe and bar hot rolled and output by the servo hot roll bending unit is a first partial section, and the first A partial section includes a first section, a second section and a third section in sequence, and the servo-following holding roller set includes a first roller set, A second roller set, a third roller set and a fourth roller set, the second position sensor is arranged on the output section of the first roller set, the cooling nozzles are arranged on the second roller Between the wheel set, the third roller set and the fourth roller set.
本发明的又一目的在于应用该伺服追随热辊弯模块的在线形成不等强度结构弯管的方法。Another object of the present invention is to apply the servo to follow the method of forming the bending tube with the structure of unequal strength on-line of the hot roll bending module.
为达成上述方法的目的,本发明提供的技术手段为提供一种在线形成不等强度结构弯管的方法,其步骤包含:提供前述的伺服追随热辊弯模块;进行送料步骤,以导引传送单元导引一高刚性的管棒材沿着产线方向前进;进行加热步骤,以高周波局部加热单元对该管棒材的一第一局部段落进行加热至一较佳成形性;进行热辊弯步骤,以四辊式热轧机构对该第一局部段落进行辊弯,并于该第一局部段落形成一曲率;进行在线伺服追随抱持步骤,以在线辊轮追随抱持冷却单元量测经辊弯并沿着该产线方向前进通过的该第一局部段落的该曲率,并多组多次追随抱持修正该曲率及反复量测该第一局部段落曲率,使该第一局部段落曲率精度达到产品要求;以及进行在线伺服冷却步骤,由冷却喷嘴对该第一局部段落以第一冷却速率进行在线冷却,而使该第一局部段落形成一第一强度。In order to achieve the purpose of the above method, the technical means provided by the present invention is to provide a method for forming an on-line bending pipe with an unequal strength structure, the steps of which include: providing the aforementioned servo-following hot roll bending module; The unit guides a high-rigidity pipe and bar along the direction of the production line; a heating step is performed, and a first partial section of the pipe and bar is heated to a better formability with a high-frequency local heating unit; hot roll bending is performed step, the first partial section is rolled with a four-roll hot rolling mechanism, and a curvature is formed in the first partial section; the online servo tracking and holding step is performed, and the online roller tracking and holding cooling unit is used to measure the warp The curvature of the first partial section that is rolled and passed along the direction of the production line, and the curvature of the first partial section is repeatedly measured by following and holding in multiple groups for multiple times to make the curvature of the first partial section. The precision meets the product requirements; and the online servo cooling step is performed, and the first partial section is cooled online at a first cooling rate by the cooling nozzle, so that the first partial section forms a first strength.
在上述的方法的实施态样中,还包含:在该管棒材的该第一局部段落的后段,应用该高周波局部加热单元对该管棒材的一第二局部段落进行加热至一较佳成形性;以该四辊式热轧机构对该第二局部段落进行辊弯,并于该第二局部段落形成一曲率;以及以该在线辊轮追随抱持冷却单元量测经辊弯并沿着该产线方向前进通过的该第二局部段落的曲率,并多组多次追随抱持及反复量测该第二局部段落曲率,使其曲率精度达到产品要求后,由该冷却喷嘴对该第二局部段落以一不同于该第一冷却速率数值的第二冷却速率进行在线冷却,而使该第二局部段落形成一第二强度。In an implementation aspect of the above-mentioned method, the method further comprises: at the rear section of the first partial section of the pipe rod, applying the high-frequency partial heating unit to heat a second partial section of the pipe rod to a relatively high frequency Good formability; rolling the second partial section with the four-roll hot rolling mechanism, and forming a curvature in the second partial section; and measuring the roll bending and The curvature of the second partial section advancing along the direction of the production line is followed by multiple groups to hold and repeatedly measure the curvature of the second partial section to make the curvature accuracy meet the product requirements. The second partial segment is cooled in-line at a second cooling rate different from the value of the first cooling rate so that the second partial segment develops a second intensity.
在一实施态样中,该第二局部段落邻接于该第一局部段落或与该第一局部段落间隔一段距离。In one embodiment, the second partial segment is adjacent to the first partial segment or separated from the first partial segment by a distance.
在一实施态样中,该第一局部段落的该管棒材进行加热至该较佳成形性时的该管棒材的材料晶相为沃斯田铁,且该第一局部段落的该管棒材冷却至该第一强度的材料晶相为麻田散铁。In one embodiment, the material crystal phase of the pipe and rod of the first partial section when heated to the better formability is Vostian iron, and the tube of the first partial section is The material crystal phase of the rod cooled to the first strength is Matian loose iron.
在一实施态样中,该第二局部段落的该管棒材进行加热至该较佳成形性时的该管棒材的材料晶相为沃斯田铁,且该第二局部段落的该管棒材冷却至该第二强度的材料晶相为麻田散铁。In one embodiment, the material crystal phase of the pipe and rod of the second partial section when heated to the better formability is Vostian iron, and the tube of the second partial section is The material crystal phase of the rod cooled to the second strength is Matian loose iron.
在一实施态样中,该管棒材的该第一局部段落分别包含相邻的第一至第三区段,该第一至第三区段预设的理想曲率分别为一第一至第三理想曲率,第一位置传感器量测经由该四辊式热轧机构辊弯的该管棒的该第一至第三区段的曲率分别为第一至第三原始曲率,并将该些量测的曲率输入可程控器;该在线辊轮追随抱持冷却单元的该可程控器控制第一辊轮组分别依照该第一理想曲率与该第一原始曲率的差异值对该第一区段进行调整抱持、依照该第二理想曲率与该第二原始曲率的差异值对该第二区段进行调整抱持和依照该第三理想曲率与该第三原始曲率的差异值对该第三区段进行调整抱持;第二位置传感器分别量测经伺服追随抱持辊轮组对该第一至第三区段的该管棒材进行调整抱持后输出的曲率,并将量测的曲率输入至该可程控器;以该可程控器分别控制第二辊轮组对推送来的该管棒材的该第一至第三区段的抱持曲率位置跟随该第一辊轮组、控制第三辊轮组对推送来的该管棒材的该第一至第三区段的抱持曲率位置跟随该第二辊轮组及控制第四辊轮组对推送来的该管棒材的该第一至第三区段的抱持曲率位置跟随该第三辊轮组;以及重复量测经该伺服追随抱持辊轮组调整的该第一至第三区段的该管棒材的曲率,并与对应的该第一至第三理想曲率进行比对,直到比对值符合一容许误差。In an embodiment, the first partial section of the pipe rod includes adjacent first to third sections, respectively, and the preset ideal curvatures of the first to third sections are a first to a third section, respectively. Three ideal curvatures, the first position sensor measures the curvatures of the first to third sections of the pipe bar rolled by the four-roll hot rolling mechanism as the first to third original curvatures, respectively, and calculates these quantities The measured curvature is input to the programmable controller; the online rollers follow the programmable controller holding the cooling unit to control the first roller set to the first section according to the difference between the first ideal curvature and the first original curvature Carry out adjustment and hold, adjust and hold the second section according to the difference value of the second ideal curvature and the second original curvature, and adjust the hold of the third section according to the difference value of the third ideal curvature and the third original curvature Sections are adjusted and held; the second position sensor respectively measures the curvature of the pipes and rods in the first to third sections after they are adjusted and held by the servo tracking and holding rollers, and the measured The curvature is input to the programmable controller; the programmable controller is used to respectively control the holding curvature positions of the first to third sections of the pipe and bar pushed by the second roller set to follow the first roller set, Controlling the holding curvature position of the first to third sections of the pipe rod pushed by the third roller set to follow the second roller set and controlling the pipe rod pushed by the fourth roller set The holding curvature positions of the first to third sections follow the third roller set; and repeatedly measure the pipe rods of the first to third sections adjusted by the servo following the holding roll set and the corresponding first to third ideal curvatures are compared until the comparison value conforms to a tolerance.
本发明的特点在于:本发明通过伺服追随热辊弯模块,将管棒材,在线控制相变曲线及冷却精度变异,可直接于生产在线达到不等强度展现(制成物的材料强度为900-1500MPa)。并可将管棒材局部或整个管棒材进行热机处理,并经由在线辊轮追随抱持冷却单元的伺服追随抱持辊轮组控制不同曲率半径变化,达到零部件不同曲率变化的需求,达到开发时间短,制程快速的优势。本发明可针对不同情境与车型,在少量多样、轻量化、成本考虑下,运用一种材料(锰硼钢)与本发明的在线伺服追随热辊弯模块关键制程技术的在线形成异曲率和不等强度结构弯管的方法,来达到车体不同区域(高强度保护区、次强度区、吸能区)不同的结构强度与尺寸规格,将对汽车零组件产业生产形态有突破性的帮助。The characteristics of the present invention are: the present invention follows the hot roll bending module through the servo, controls the phase transition curve and the variation of the cooling accuracy of the pipe and bar on-line, and can directly achieve the display of unequal strength on the production line (the material strength of the finished product is 900 -1500MPa). Part of the tube and bar or the whole tube and bar can be subjected to thermomechanical treatment, and the servo tracking and holding roller set of the online roller follows the holding and cooling unit to control the change of different curvature radii to meet the requirements of different curvature changes of parts and components. The advantages of short development time and fast manufacturing process. The present invention can be aimed at different situations and vehicle models, under consideration of a small amount of variety, light weight and cost, using a material (manganese boron steel) and the on-line servo tracking hot roll bending module key process technology of the present invention to form different curvatures and irregularities online. The method of equal-strength structural bending to achieve different structural strength and size specifications in different areas of the car body (high-strength protection zone, sub-strength zone, energy-absorbing zone) will have a breakthrough in the production form of the auto parts industry.
附图说明Description of drawings
图1为本发明一实施例的伺服追随热辊弯模块的导引传送单元及伺服热辊弯单元进行热辊弯的平面示意图;FIG. 1 is a schematic plan view of a guide and conveying unit of a servo-following hot-rolling module and a servo hot-rolling unit for hot-rolling according to an embodiment of the present invention;
图2为图1的伺服追随热辊弯模块的导引传送单元、伺服热辊弯单元、高周波局部加热单元及在线辊轮追随抱持冷却单元作动的平面示意图;FIG. 2 is a schematic plan view of the actuation of the guide conveying unit, the servo hot roll bending unit, the high-frequency local heating unit and the online roller tracking and holding cooling unit of the servo following hot roll bending module of FIG. 1;
图3为本发明一实施例的在线形成异曲率和不等强度结构弯管的方法的步骤流程图;FIG. 3 is a flow chart of the steps of a method for online forming bends with different curvatures and unequal strength structures according to an embodiment of the present invention;
图4为本发明一实施例的伺服追随热辊弯模块在管棒材加工第一局部段落形成第一强度的管棒材后段再进行不同强度的第二局部段落加工的平面示意图;FIG. 4 is a schematic plan view of the servo-following hot roll bending module in accordance with an embodiment of the present invention forming a second partial section of a different strength after processing a first partial section of a pipe and bar to form a second partial section of a different strength;
图5为本发明一实施例的在线形成两处异曲率和不等强度结构弯管的方法的步骤流程图。FIG. 5 is a flow chart of the steps of a method for online forming two structural bends with different curvatures and unequal strengths according to an embodiment of the present invention.
附图中的符号说明:Description of symbols in the attached drawings:
1 伺服追随热辊弯模块;11 导引传送单元;111 送料辊;112 固定辊;12 伺服热辊弯单元;121 四辊式热轧机构;122 伺服控制器;13 高周波局部加热单元;14 在线辊轮追随抱持冷却单元;141 可程控器;142 第一位置传感器;143 伺服追随抱持辊轮组;1431第一辊轮组;14311 输出段;1432 第二辊轮组;1433 第三辊轮组;1434 第四辊轮组;144第二位置传感器;145 冷却喷嘴;15 复合式穿心内模单元;151 挠性心轴段;152 陶瓷心轴段;153 金属心轴段;2 管棒材;20 内径;21 第一局部段落;211 第一区段;212 第二区段;213 第三区段;221 第一理想曲率;222 第二理想曲率;223 第三理想曲率;231 第一原始曲率;232 第二原始曲率;233 第三原始曲率;24 第二局部段落;S10~S60 在线形成异曲率和不等强度结构弯管的制造步骤;S70~S100 在线形成多处异曲率和不等强度结构弯管的方法步骤。1 Servo following hot roll bending module; 11 Guide transfer unit; 111 Feed roll; 112 Fixed roll; 12 Servo hot roll bending unit; 121 Four-roll hot rolling mechanism; 122 Servo controller; 13 High frequency local heating unit; 14 Online Roller following and holding cooling unit; 141 Programmable controller; 142 1st position sensor; 143 Servo following and holding roll set; 1431 1st roll set; 14311 Output section; 1432 2nd roll set; 1433 3rd roll Wheel Set; 1434 Fourth Roller Set; 144 Second Position Sensor; 145 Cooling Nozzle; 15 Composite Feedthrough Unit; 151 Flexible Mandrel Section; Bar; 20 Inner Diameter; 21 First Partial Section; 211 First Section; 212 Second Section; 213 Third Section; 221 First Ideal Curvature; 222 Second Ideal Curvature; 223 Third Ideal Curvature; 231 Section 1. Original curvature; 232. Second original curvature; 233. Third original curvature; Method steps for bending pipes of unequal strength structures.
具体实施方式Detailed ways
现配合图式将本发明实施例详细说明如下,其所附图式主要为简化的示意图,仅以示意方式说明本发明的基本结构,因此在该等图式中仅标示与本发明有关的组件,且所显示的组件并非以实施时的数目、形状、尺寸比例等加以绘制,其实际实施时的规格尺寸实为一种选择性的设计,且其组件布局形态有可能更为复杂。The embodiments of the present invention will now be described in detail with the accompanying drawings. The accompanying drawings are mainly simplified schematic diagrams, and only illustrate the basic structure of the present invention in a schematic manner. Therefore, only the components related to the present invention are indicated in these drawings. , and the displayed components are not drawn according to the number, shape, size ratio, etc. of the actual implementation. The size of the actual implementation is actually a selective design, and the layout of the components may be more complicated.
首先请参照图1及图2所示。本实施例的伺服追随热辊弯模块1是采用一多站式的架构,使金属的管棒材2沿着一产线方向输送依序加工,该伺服追随热辊弯模块1包含:导引传送单元11、伺服热辊弯单元12、高周波局部加热单元13以及在线辊轮追随抱持冷却单元14。导引传送单元11,包括一送料辊111及一固定辊112,以该送料辊111夹持并推送该管棒材2,并以该固定辊112维持推送该管棒材2以沿着该产线方向前进;伺服热辊弯单元12,包括一个使每个辊轮可独立伸缩移动而改变施加于该管棒材2压力的四辊式热轧机构121与一个电性耦接于该四辊式热轧机构121的伺服控制器122,该四辊式热轧机构121承接推送出该导引传送单元11的该管棒材2,并以一预设的理想曲率进行辊弯(可进行同曲率或异曲率的弯曲);高周波局部加热单元13,设置于该四辊式热轧机构121的入料前段(较佳位置是位于该四辊式热轧机构121与该导引传送单元11之间的产线方向上),用以对该管棒材2进行快速加热;在线辊轮追随抱持冷却单元14,包含一可程控器141、一电性耦接该可程控器141,用以量测经该伺服热辊弯单元12热辊轧后输出的该管棒材2的曲率的第一位置传感器142、一电性耦接该可程控器141,而对依照该产线方向前进的该管棒材2进行多组多次追随抱持的伺服追随抱持辊轮组143、一电性耦接该可程控器141,用以量测经该伺服追随抱持辊轮组143抱持后输出的该管棒材2的曲率的第二位置传感器144,以及多个电性耦接该可程控器141,而分别对经该伺服追随抱持辊轮组143抱持而符合曲率标准(即趋近于理想曲率)后输出的该管棒材2进行在线冷却的冷却喷嘴145。上述该伺服追随抱持辊轮组143同样可应用四辊式热轧机构121,但不限于单轴或多轴。First, please refer to FIG. 1 and FIG. 2 . The servo-following hot roll bending module 1 of this embodiment adopts a multi-station structure, so that the metal pipes and
请再参照图2所示,在一该管棒材2为空心管体的实施例中,该伺服追随热辊弯模块1还包含一复合式穿心内模单元15,其由未端观之依序包含一可弯曲地支撑管壁的挠性心轴段151、一可承受高热地支撑管壁的陶瓷心轴段152与一可承受高强度外力地支撑管壁的金属心轴段153,复合式穿心内模单元15是由该管棒材2的送料端穿入该空心管体的管棒材2的内径20,并使该挠性心轴段151对应于该四辊式热轧机构121对该管棒材2的辊弯位置、该陶瓷心轴段152对应于该高周波局部加热单元13对该管棒材2的加热位置及该金属心轴段153对应于该送料辊111与该固定辊112对该管棒材2的夹持推送位置。Referring to FIG. 2 again, in an embodiment in which the pipe and
在一实施例中,经该伺服热辊弯单元12热辊轧输出的该管棒材2为一第一局部段落21,该第一局部段落21依序包含一第一区段211、一第二区段212及一第三区段213,该伺服追随抱持辊轮组143包含沿着该产线方向依序配置的一第一辊轮组1431、一第二辊轮组1432、一第三辊轮组1433及一第四辊轮组1434,该第二位置传感器144是设置于该第一辊轮组1431的输出段14311,该些冷却喷嘴145是设置于该第二辊轮组1432、该第三辊轮组1433及该第四辊轮组1434之间。In one embodiment, the
请参照图3所示。在本实施例的在线形成不等强度结构弯管的方法,其步骤包含:Please refer to Figure 3. The method for forming an unequal-strength structural bend on-line in the present embodiment includes the following steps:
步骤S10,提供前述实施态样的伺服追随热辊弯模块1;Step S10, providing the servo-following hot roll-bending module 1 of the aforementioned embodiment;
进行一送料步骤(步骤S20),以该导引传送单元11导引一高刚性的管棒材2沿着产线方向前进;Carrying out a feeding step (step S20), using the guiding and conveying
进行一第一局部段落加热步骤(步骤S30),以该高周波局部加热单元13对该管棒材2的一第一局部段落21进行加热至一较佳成形性(例如使该管棒材2的材料晶相为沃斯田铁);A first partial segment heating step (step S30 ) is performed to heat a first
第一局部段落热辊弯步骤(步骤S40),以该四辊式热轧机构121依一预设的理想曲率,对该第一局部段落21进行辊弯,并于该第一局部段落21形成一曲率;(步骤S50)第一局部段落在线伺服追随抱持步骤,以该在线辊轮追随抱持冷却单元14量测经辊弯并沿着该产线方向前进通过的该第一局部段落21的该曲率,并多组多次追随抱持修正该曲率(即修正实际辊弯的曲率与该理想曲率之间的差异)及反复量测该第一局部段落21曲率,使该第一局部段落21曲率精度达到产品要求;In the first partial segment hot roll bending step (step S40 ), the four-roll
第一局部段落在线伺服冷却步骤(步骤S60),将达到产品曲率精度要求的该第一局部段落21由该冷却喷嘴145对该第一局部段落21以第一冷却速率进行在线冷却,而使该第一局部段落21形成一第一强度(例如使该管棒材2的材料晶相为麻田散铁)。经此,该管棒材2具有原管材强度与该第一强度的两种不同强度。In the step of online servo cooling of the first partial section (step S60 ), the first
在一实施例中,如图4及图5所示。在完成上述该管棒材2形成该第一强度的该第一局部段落21后段可进一步进行包含下列步骤:In one embodiment, as shown in FIG. 4 and FIG. 5 . After completing the above-mentioned first
第二局部段落加热步骤(步骤S70),在该管棒材2的该第一局部段落21的后段,应用该高周波局部加热单元13对该管棒材2的一第二局部段落24进行加热至一较佳成形性(例如使该管棒材2的材料晶相为沃斯田铁);In the second partial section heating step (step S70 ), in the latter section of the first
第二局部段落热辊弯步骤(步骤S80),以该四辊式热轧机构121对该第二局部段落24进行辊弯,并于该第二局部段落24形成一曲率;In the second partial section hot rolling step (step S80 ), the four-roll
第二局部段落在线伺服追随抱持步骤(步骤S90),以该在线辊轮追随抱持冷却单元14量测经辊弯并沿着该产线方向前进通过的该第二局部段落24的曲率,并多组多次追随抱持及反复量测该第二局部段落24曲率,使其曲率精度达到产品要求;In the second partial segment online servo following and holding step (step S90 ), the online roller following and holding cooling
第二局部段落在线伺服冷却步骤(步骤S100),将达到产品曲率精度要求的该第二局部段落24由该冷却喷嘴145对该第二局部段落24以一不同于该第一冷却速率数值的第二冷却速率进行在线冷却,而使该第二局部段落24形成一第二强度(例如使该管棒材2的材料晶相为麻田散铁)。当然,该第二强度可与该第二强度不同。In the second partial section online servo cooling step (step S100 ), the second
另外,在一实施例中,该第二局部段落24可邻接于该第一局部段落21或与该第一局部段落21间隔一段距离。In addition, in one embodiment, the second
再请参照图2、图3所示,进一步而言,该管棒材2的该第一局部段落21分别包含相邻的第一区段211、第二区段212及第三区段213,该第一至第三区段(211,212,213)预设的理想曲率分别为一第一理想曲率221、第二理想曲率222及第三理想曲率223,该第一位置传感器142量测经由该四辊式热轧机构121所辊弯的该管棒材2的该第一至第三区段(211,212,213)的曲率分别为第一原始曲率231、第二原始曲率232及第三原始曲率233,该第一位置传感器142将该些量测的曲率输入该可程控器141;2 and FIG. 3, further, the first
该可程控器141控制该第一辊轮组1431分别依照该第一理想曲率221与该第一原始曲率231的差异值对该第一区段211进行调整抱持、依照该第二理想曲率222与该第二原始曲率232的差异值对该第二区段212进行调整抱持和依照该第三理想曲率223与控制该第三原始曲率233的差异值对该第三区段213进行调整抱持;The
该第二位置传感器144分别量测经该伺服追随抱持辊轮组143对该第一至第三区段(211,212,213)的该管棒材2进行调整抱持后输出的曲率,并将量测曲率输入至该可程控器141;The
该可程控器141分别控制该第二辊轮组1432对推送来的该管棒材2的该第一至第三区段(211,212,213)的抱持曲率位置跟随该第一辊轮组1431、控制该第三辊轮组1433对推送来的该管棒材2的该第一至第三区段(211,212,213)的抱持曲率位置跟随该第二辊轮组1432,以及控制该第四辊轮组1434对推送来的该管棒材2的该第一至第三区段(211,212,213)的抱持曲率位置跟随该第三辊轮组1433;The
重复量测经该伺服追随抱持辊轮组143调整的该第一至第三区段(211,212,213)的该管棒材2的曲率,并与对应的该第一至第三理想曲率(221,222,223)进行比对,直到比对的差异值符合一容许误差,即可完成该第一局部段落21的加工,否则重复进行该在线辊轮追随抱持冷却单元14的追随抱持调整的步骤。Repeatedly measure the curvature of the
上述实施形态仅例示性说明本发明的原理、特点及其功效,并非用以限制本发明的可实施范畴,任何熟悉此项技艺的人士均可在不违背本发明的精神及范畴下,对上述实施形态进行修饰与改变。任何运用本发明所揭示内容而完成的等效改变及修饰,均仍应为所附的申请专利范围所涵盖。因此,本发明的权利保护范围,应如申请专利范围所列。The above-mentioned embodiments are only illustrative of the principles, features and effects of the present invention, and are not intended to limit the applicable scope of the present invention. Modifications and changes are made to the implementation form. Any equivalent changes and modifications made by using the contents disclosed in the present invention should still be covered by the appended claims. Therefore, the scope of protection of the right of the present invention should be listed in the scope of the patent application.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201711214186.0A CN109834143B (en) | 2017-11-28 | 2017-11-28 | Servo following hot roll bending module and method for forming bent pipe with unequal strength structure on line |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201711214186.0A CN109834143B (en) | 2017-11-28 | 2017-11-28 | Servo following hot roll bending module and method for forming bent pipe with unequal strength structure on line |
Publications (2)
Publication Number | Publication Date |
---|---|
CN109834143A CN109834143A (en) | 2019-06-04 |
CN109834143B true CN109834143B (en) | 2020-09-08 |
Family
ID=66880920
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201711214186.0A Active CN109834143B (en) | 2017-11-28 | 2017-11-28 | Servo following hot roll bending module and method for forming bent pipe with unequal strength structure on line |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN109834143B (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110538903B (en) * | 2019-09-30 | 2024-03-08 | 凌云西南工业有限公司 | Roll bending forming device for triangular tubular beams |
CN116022044A (en) * | 2021-10-26 | 2023-04-28 | 宝山钢铁股份有限公司 | Variable-strength back-row seat backrest pipe frame part and manufacturing method thereof |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5162102B2 (en) * | 2006-05-10 | 2013-03-13 | 新日鐵住金株式会社 | Bending method of deformed pipe, bending apparatus thereof, and bending product using them |
CN100526482C (en) * | 2006-12-27 | 2009-08-12 | 中国科学院沈阳自动化研究所 | A high-precision coil position automatic adjustment device and method |
CN103341522B (en) * | 2013-07-12 | 2015-12-09 | 湖南湘投金天新材料有限公司 | The production method of thick-walled titanium welded tube and forming machine |
KR101541424B1 (en) * | 2013-08-19 | 2015-08-04 | 두산중공업 주식회사 | Apparatus and method of bending long work piece, method of manufacturing transfer duct using the same |
CN103978074A (en) * | 2014-05-05 | 2014-08-13 | 苏州萃田精密机械有限公司 | Continuous forming machine of hollow aluminium strips |
CN105127255A (en) * | 2015-08-18 | 2015-12-09 | 安徽星元环保科技有限公司 | Pipe bending machine with feedback adjustment function |
-
2017
- 2017-11-28 CN CN201711214186.0A patent/CN109834143B/en active Active
Also Published As
Publication number | Publication date |
---|---|
CN109834143A (en) | 2019-06-04 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US8316683B2 (en) | Method of manufacturing a bent product and an apparatus and a continuous line for manufacturing the same | |
CN102792771B (en) | The manufacturing installation of load coil, tool member and manufacture method | |
CA2772185C (en) | Bent member and an apparatus and method for its manufacture | |
Oh et al. | Applications of hydroforming processes to automobile parts | |
US8833127B2 (en) | Hollow member and an apparatus and method for its manufacture | |
CN109834143B (en) | Servo following hot roll bending module and method for forming bent pipe with unequal strength structure on line | |
JP5804015B2 (en) | Bending member manufacturing apparatus having correction function and bending member manufacturing method | |
CN105149381B (en) | Elbow hinge shaping tool and method | |
AU2010207284B2 (en) | Hollow member | |
Elyasi et al. | Experimental investigation and numerical simulation of the effect of type of bending die on the quality of tube forming in rotary draw bending process | |
TWI652125B (en) | Servo-following hot roll bending module and method for forming unequal strength structural bends on line | |
JP2021016891A (en) | Manufacturing method of hollow bent component, manufacturing device of hollow bent component, and hollow bent component | |
CN106270145A (en) | A kind of hot bending shaped steel and former thereof and production technology | |
CN113664076B (en) | Three-dimensional curved surface roll forming method | |
JP7205409B2 (en) | Manufacturing method of hollow bending part and hollow bending part | |
JP2011200928A (en) | Apparatus for manufacturing processed product |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |