CN109826671A - A kind of turbo blade and its processing method for automobile manufacture - Google Patents
A kind of turbo blade and its processing method for automobile manufacture Download PDFInfo
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- CN109826671A CN109826671A CN201910081941.5A CN201910081941A CN109826671A CN 109826671 A CN109826671 A CN 109826671A CN 201910081941 A CN201910081941 A CN 201910081941A CN 109826671 A CN109826671 A CN 109826671A
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- Prior art keywords
- shaft
- turbine pedestal
- blade
- turbo blade
- powder
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Abstract
The present invention provides a kind of turbo blade and its processing method for automobile manufacture, is related to automobile production manufacture field.This is used for the turbo blade of automobile manufacture, including turbine pedestal, the shape of the turbine pedestal is in a circular table shape, the outer surface of the turbine pedestal is integrally poured with arc shaped blade, the inside of the turbine pedestal be it is hollow, the inner wall of the turbine pedestal is provided with copper metal heat-conducting layer, and the both ends of the turbine pedestal are fixedly connected with shaft, circular channel is offered at the central axes of the shaft, the inside of the turbine pedestal is connected with circular channel.This is used for the turbo blade and its processing method of automobile manufacture, by the weight that the arc shaped blade of the plastic layer being arranged on copper metal heat-conducting layer and plastics can be mitigated to turbo blade significantly, and the thrust that air-flow pushes turbo blade can be reduced, and reduce because metal worm blade during rotation because be self-possessed it is excessive and caused by energy loss, and increase its fuel efficiency.
Description
Technical field
The present invention relates to automobile production manufacture fields, specially a kind of for the turbo blade of automobile manufacture and its processing side
Method.
Background technique
Turbo charged main function is exactly to improve air input of engine by air, to improve the power and torque of engine, is allowed
Car is energeticallyer.After one engine loads onto turbocharger, maximum power with without booster when compared with can increase
Add 40% even higher.Also mean that same one engine can export bigger function after pressurization in this way
Rate.For by our the most common 1.8T turbocharged engines, after pressurization, power can achieve 2.4L engine
Level, but fuel consumption but unlike 1.8L engine height how much, in another level for be exactly improve fuel oil warp
Ji property and reduction exhaust emissions.
Engine mechanically drives mechanical supercharger to be pressurized, referred to as engine driven supercharging.When engine is using mechanical
When pressurization, booster is usually driven by gear by engine crankshaft.Booster generally uses centrifugal or Root's compressor, a
It is other to use spiral lobe compressor.In recent years, also start external using novel mechanical turbocharger.Because of driving pressure
Mechanism of qi consumes the certain output power of engine, so the thermal efficiency of mechanically-sapercharged engine is not necessarily improved, sometimes
It is also lower than naturally aspirated engine instead.
The blade assembly of existing turbocharger is metal, and the turbine flabellum of metal is heavier due to being self-possessed,
It often needs just push it rotation by powerful air-flow in driving blade in the operational process of automobile, in turbine section
Between the case where the being easy to appear turbo lag generation of the automobile that runs, and affect power and the oil consumption performance of diesel locomotive.
Summary of the invention
(1) the technical issues of solving
In view of the deficiencies of the prior art, the present invention provides a kind of for the turbo blade of automobile manufacture and its processing side
Method, the turbine flabellum for solving metal is heavier due to being self-possessed, and often needs in driving blade in the operational process of automobile logical
The case where rotation can just be pushed it by crossing powerful air-flow, and the automobile of operation is easy to appear turbo lag in turbine section generation,
And the problem of affecting power and the oil consumption performance of diesel locomotive.
(2) technical solution
In order to achieve the above object, the present invention is achieved by the following technical programs: a kind of turbine for automobile manufacture
The shape of blade, including turbine pedestal, the turbine pedestal is in a circular table shape, the outer surface of the turbine pedestal and arc shaped blade one
Body is poured, the inside of the turbine pedestal be it is hollow, the inner wall of the turbine pedestal is provided with copper metal heat-conducting layer, described
The both ends of turbine pedestal are fixedly connected with shaft, and circular channel is offered at the central axes of the shaft, the turbine pedestal
Inside is connected with circular channel.
Preferably, the shaft is located at the central axes of turbine pedestal.
Preferably, the material of the shaft is metal steel material, and the shaft is embedded with the fixation of copper metal heat-conducting layer.
Preferably, the quantity of the arc shaped blade has eight, and eight arc shaped blades are equidistantly positioned.
A kind of turbo blade processing method for automobile manufacture, includes the following steps, it is characterised in that:
S1: first being injected in shaft mold with the molten steel under molten condition, shaft idiosome can be made after cooling, then pass through vehicle
The semi-finished product of shaft are process by the sanding and polishing of bed, and the end of shaft is carried out drilling operation by lathe, shaft by
Carbon steel or steel alloy are made, and to body surfaces or are only limitted to other workpiece there is the working face of CONTACT WITH FRICTION to be coated with
Cross layer.
S2: copper alloy powder is pressed into roller end outer surface from the body surfaces for being coated with transition zone, and forms copper conjunction
Layer gold is re-fed into powder metallurgy sintering furnace and is roasted, and sintering temperature is between 700 DEG C~900 DEG C, sintering time 2
~4 hours, it is to be sintered after workpiece come out of the stove after be down to room temperature or come out of the stove again after dropping to room temperature, finally to the workpiece carry out cutting plus
It is finished product after work.
S3: and by thermoplastic polyimide: 70 parts, carbon fiber: 27 parts, carbon nanotube:, being mixed by 3 parts, investment stirring
In tank, it is provided with triangle bore spine in the auxiliary stirring sheet of the inside of agitator tank, it can be by powder stirring in this way in whipping process
It is more broken more evenly and stirring sheet is assisted to be inclined to set with helical stirring sheet, the degree of tilt angle preferably 30 to 45, and thereon
Two one group of triangle bore spine be respectively facing different directions setting, such structure can increase the mixing area with powder,
Meanwhile during rotation helical stirring sheet powder is got rid of play auxiliary stirring sheet and triangle bore spine on so that each position
Setting can make powder carry out mutually generating collision, stirring, crush, so that stirring is more evenly, more thoroughly, powder quality more may be used
It leans on.
S4: being added methanol and pure water in a reservoir, and 3,3', 4,4'- benzophenone tetracid dianhydrides are added after mixing, and heating is returned
Stream forms the methyl ester solution of 3,3', 4,4'- benzophenone tetracid dianhydrides, and 30-35 DEG C is cooled to after fully reacting, and diamino two is added
Completely, diamino-pyridine is added in phenylmethane, dissolution, and dissolution completely, adds surfactant, is uniformly mixed and obtains liquid polyamides
Above-mentioned presoma is dried to powder by imines presoma, and pure water mixing is being added, is being heated to 50-60 DEG C, time 1-2h is obtained
Above-mentioned paste is put into mold by paste.
S5: and integral shaft and copper metal heat-conducting layer will be processed in step S2, it places in a mold, is pressed by molding
The plastics that paste mixes can be attached to the surface of copper metal heat-conducting layer by cooling after reality, and can be made into plastics by the processing of mold
Arc shaped blade, turbine flabellum can be made by polishing treatment.
(3) beneficial effect
The present invention provides a kind of turbo blades and its processing method for automobile manufacture.Have it is following the utility model has the advantages that
1, the turbo blade and its processing method that are used for automobile manufacture, pass through the plastics being arranged on copper metal heat-conducting layer
The arc shaped blade of layer and plastics can mitigate the weight of turbo blade significantly, and can reduce the thrust that air-flow pushes turbo blade,
And reduce because metal worm blade during rotation because be self-possessed it is excessive and caused by energy loss, and reduce turbo lag
Generation, and increase its fuel efficiency.
2, the turbo blade and its processing method that are used for automobile manufacture are connected by turbine base interior with shaft
Logical, the water of circulation is transported to the inside of turbine pedestal by the circular channel in shaft and carries out circulation conveying, passes through turbine base
Circulating water supply inside seat can reduce turbo blade and cause plastics arc shaped blade to deform because of high temperature during the work time
The problem of generate.
3, the turbo blade and its processing method that are used for automobile manufacture, by the way that the arc shaped blade of plastic shaping, arc is arranged
Shape blade can occur slight deformation under strong air flow effect and restore it original shape when stopping working, and effectively improve arc
The plasticity of blade.
Detailed description of the invention
Fig. 1 is schematic structural view of the invention；
Fig. 2 is schematic structural view of the invention.
Wherein, 1 turbine pedestal, 2 arc shaped blades, 3 shafts, 4 circular channels.
Specific embodiment
The present invention is further illustrated with reference to the accompanying drawings and examples.
The embodiment of the present invention provides a kind of turbo blade and its processing method for automobile manufacture, as shown in Figs. 1-2, packet
Turbine pedestal is included, the shape of the turbine pedestal 1 is in a circular table shape, and outer surface and the arc shaped blade 2 of the turbine pedestal 1 integrally pour
It infuses, the quantity of arc shaped blade 2 has eight, and eight arc shaped blades 2 are equidistantly positioned, during the inside of the turbine pedestal 1 is
Sky, the inner wall of the turbine pedestal 1 are provided with copper metal heat-conducting layer, and the both ends of the turbine pedestal 1 are fixedly connected with shaft 3,
The shaft 3 is located at the central axes of turbine pedestal 1, and the material of shaft 3 is metal steel material, and the shaft 3 is led with copper metal
Thermosphere fixation is embedded, and circular channel 4, the inside of the turbine pedestal 1 and circular channel are offered at the central axes of the shaft 3
4 are connected, and the cooling of engine component (such as high-pressure turbine and low-pressure turbine) may be necessary, in general, it is cooling pass through by
Colder fluid is sent to from high pressure compressor and/or low pressure compressor needs cooling engine component to realize, high pressure whirlpool
Temperature in wheel is about 1000 DEG C to 2000 DEG C, is connected to by 1 inside of turbine pedestal with shaft 3, the water of circulation passes through
Circular channel 4 in shaft 3 is transported to the inside of turbine pedestal 1 and carries out circulation conveying, passes through the circulation inside turbine pedestal 1
Water supply can reduce the problem of turbo blade causes plastics arc shaped blade 2 to deform because of high temperature during the work time generation.
A kind of turbo blade processing method for automobile manufacture, comprising the following steps:
S1: first being injected in shaft mold with the molten steel under molten condition, shaft idiosome can be made after cooling, then pass through vehicle
The semi-finished product of shaft are process by the sanding and polishing of bed, and the end of shaft is carried out drilling operation by lathe, shaft by
Carbon steel or steel alloy are made, and to body surfaces or are only limitted to other workpiece there is the working face of CONTACT WITH FRICTION to be coated with
Cross layer.
S2: copper alloy powder is pressed into roller end outer surface from the body surfaces for being coated with transition zone, and forms copper conjunction
Layer gold is re-fed into powder metallurgy sintering furnace and is roasted, and sintering temperature is between 700 DEG C~900 DEG C, sintering time 2
~4 hours, it is to be sintered after workpiece come out of the stove after be down to room temperature or come out of the stove again after dropping to room temperature, finally to the workpiece carry out cutting plus
It is finished product after work.
S3: and by thermoplastic polyimide: 70 parts, carbon fiber: 27 parts, carbon nanotube: 3 parts, (thermoplastic polyimide
It (TPI) is to grow up on the basis of traditional Thermocurable polyimide (PI), polyimides (PI) refers to macromolecular master
Heterocycle polymers in chain containing imine group is one of optimal high-molecular organic material of comprehensive performance.It has anti-corruption
The features such as erosion, antifatigue, damage tolerant, impact resistance, density is small, low noise, long service life and excellent high temperature performance are (long
- 269 DEG C of phase~280 DEG C are indeformable)；Thermal decomposition temperature reaches as high as 600 DEG C, is highest product of thermal stability in polymer so far
One of kind.It has been widely used in space flight, aviation, space, automobile, microelectronics, nanometer, liquid crystal, seperation film, laser, electric appliance, doctor
Treat many high-technology fields such as instrument, food processing), it is mixed, puts into agitator tank, the auxiliary of the inside of agitator tank is stirred
Mix on piece and be provided with triangle bore spine, in this way in whipping process can by powder stirring it is more broken more evenly, and assist stirring
Piece is inclined to set with helical stirring sheet, and tilt angle preferably 30 to 45 is spent, and two one group of difference of triangle bore spine thereon
It is arranged towards different directions, such structure can increase the mixing area with powder, meanwhile, helical stirs during rotation
Piece, which gets rid of powder, to be played on auxiliary stirring sheet and triangle bore spine, so that each position can be such that powder is mutually generated
Collision, crushes at stirring, so that stirring is more evenly, more thoroughly, powder quality is more reliable.
S4: being added methanol and pure water in a reservoir, and 3,3', 4,4'- benzophenone tetracid dianhydrides are added after mixing, and heating is returned
Stream forms the methyl ester solution of 3,3', 4,4'- benzophenone tetracid dianhydrides, and 30-35 DEG C is cooled to after fully reacting, and diamino two is added
Completely, diamino-pyridine is added in phenylmethane, dissolution, and dissolution completely, adds surfactant, is uniformly mixed and obtains liquid polyamides
Above-mentioned presoma is dried to powder by imines presoma, and pure water mixing is being added, is being heated to 50-60 DEG C, time 1-2h is obtained
Above-mentioned paste is put into mold by paste.
S5: and integral shaft and copper metal heat-conducting layer will be processed in step S2, it places in a mold, is pressed by molding
The plastics that paste mixes can be attached to the surface of copper metal heat-conducting layer by cooling after reality, and can be made into plastics by the processing of mold
Arc shaped blade, turbine flabellum can be made by polishing treatment, by the way that the arc shaped blade 2 of plastic shaping is arranged, arc shaped blade 2 exists
Slight deformation can occur under strong air flow effect and restoring it original shape when stopping working, effectively improve arc shaped blade 2
Plasticity, by the way that the arc shaped blade 2 of the plastic layer being arranged on copper metal heat-conducting layer and plastics can be mitigated turbo blade significantly
Weight, and can reduce air-flow push turbo blade thrust, and reduce because metal worm blade during rotation because
Be self-possessed it is excessive and caused by energy loss, and reduce the generation of turbo lag, and increase its fuel efficiency.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (4)
1. a kind of turbo blade for automobile manufacture, including turbine pedestal, it is characterised in that: the shape of the turbine pedestal (1)
Shape is in a circular table shape, and outer surface and the arc shaped blade (2) of the turbine pedestal (1) are integrally poured, the turbine pedestal (1)
Inside be it is hollow, the inner wall of the turbine pedestal (1) is provided with copper metal heat-conducting layer, and the both ends of the turbine pedestal (1) are fixed
Be connected with shaft (3), offered circular channel (4) at the central axes of the shaft (3), the inside of the turbine pedestal (1) with
Circular channel (4) is connected.
2. a kind of turbo blade for automobile manufacture according to claim 1, it is characterised in that: shaft (3) position
At the central axes of turbine pedestal (1).
3. a kind of turbo blade for automobile manufacture according to claim 1, it is characterised in that: the shaft (3)
Material is metal steel material, and the shaft (3) is embedded with the fixation of copper metal heat-conducting layer.
4. a kind of turbo blade for automobile manufacture according to claim 1, it is characterised in that: the arc shaped blade
(2) quantity has eight, and eight arc shaped blades (2) are equidistantly positioned.
A kind of turbo blade processing method for automobile manufacture, includes the following steps, it is characterised in that:
S1: first being injected in shaft mold with the molten steel under molten condition, shaft idiosome can be made after cooling, then pass through lathe
The semi-finished product of shaft are process by sanding and polishing, and the end of shaft is carried out drilling operation by lathe, and shaft is by carbon
Steel or steel alloy are made, and to body surfaces or are only limitted to be coated with transition with the working face that other workpiece have CONTACT WITH FRICTION
Layer.
S2: being pressed into roller end outer surface from the body surfaces for being coated with transition zone for copper alloy powder, and form copper alloy layer,
It is re-fed into powder metallurgy sintering furnace and is roasted, for sintering temperature between 700 DEG C~900 DEG C, sintering time is 2~4 small
When, it is to be sintered after workpiece come out of the stove after be down to room temperature or come out of the stove again after dropping to room temperature, after finally carrying out machining to the workpiece
As finished product.
S3: and by thermoplastic polyimide: 70 parts, carbon fiber: 27 parts, carbon nanotube:, being mixed by 3 parts, puts into agitator tank
In, it is provided with triangle bore spine in the auxiliary stirring sheet of the inside of agitator tank, it can be by powder stirring in this way in whipping process
It is more broken more evenly and stirring sheet to be assisted to be inclined to set with helical stirring sheet, the degree of tilt angle preferably 30 to 45, and thereon
Two one group of triangle bore spine is respectively facing different directions setting, and such structure can increase the mixing area with powder, together
When, helical stirring sheet, which gets rid of powder, during rotation plays on auxiliary stirring sheet and triangle bore spine, so that each position
Powder can be made to carry out mutually generating collision, stirring, crush, so that stirring is more evenly, more thoroughly, powder quality more may be used
It leans on.
S4: being added methanol and pure water in a reservoir, and 3,3', 4,4'- benzophenone tetracid dianhydrides, heating, reflux shape are added after mixing
At the methyl ester solution of 3,3', 4,4'- benzophenone tetracid dianhydrides, it is cooled to 30-35 DEG C after fully reacting, diamino hexichol first is added
Completely, diamino-pyridine is added in alkane, dissolution, and dissolution completely, adds surfactant, is uniformly mixed and obtains liquid polyimides
Above-mentioned presoma is dried to powder by presoma, and pure water mixing is being added, is being heated to 50-60 DEG C, time 1-2h obtains paste
Above-mentioned paste is put into mold by object.
S5: and integral shaft and copper metal heat-conducting layer will be processed in step S2, it places in a mold, after molding compacting
The plastics that paste mixes can be attached to the surface of copper metal heat-conducting layer by cooling, and can be made into the arc of plastics by the processing of mold
Turbine flabellum can be made by polishing treatment in shape blade.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910081941.5A CN109826671A (en) | 2019-01-28 | 2019-01-28 | A kind of turbo blade and its processing method for automobile manufacture |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910081941.5A CN109826671A (en) | 2019-01-28 | 2019-01-28 | A kind of turbo blade and its processing method for automobile manufacture |
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| Publication Number | Publication Date |
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| CN109826671A true CN109826671A (en) | 2019-05-31 |
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ID=66862625
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910081941.5A Pending CN109826671A (en) | 2019-01-28 | 2019-01-28 | A kind of turbo blade and its processing method for automobile manufacture |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112721030A (en) * | 2020-12-28 | 2021-04-30 | 苏州兴嘉锐智能科技有限公司 | High-precision preparation process of turbocharger turbine fan |
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| CN102478022A (en) * | 2010-11-23 | 2012-05-30 | 通用汽车环球科技运作有限责任公司 | Composite centrifugal compressor wheel |
| US20160069208A1 (en) * | 2009-07-23 | 2016-03-10 | Cummins Turbo Technologies Limited | Compressor, turbine and turbocharger |
| DE102016205976A1 (en) * | 2016-04-11 | 2017-10-12 | Volkswagen Aktiengesellschaft | Impeller, turbomachine and method for producing an impeller |
| DE102016118815A1 (en) * | 2016-10-05 | 2018-04-05 | Minebea Co., Ltd. | Cooling arrangement for an electric machine |
| CN208310897U (en) * | 2017-12-13 | 2019-01-01 | 现代自动车株式会社 | Turbocharger for vehicle |
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2019
- 2019-01-28 CN CN201910081941.5A patent/CN109826671A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101688470A (en) * | 2007-05-24 | 2010-03-31 | 林登迈尔股份有限公司 | Electric motor |
| CN102481660A (en) * | 2009-06-23 | 2012-05-30 | 欧陆汽车有限责任公司 | Turbine rotor for a turbocharger, turbocharger and method for producing a turbine rotor |
| US20160069208A1 (en) * | 2009-07-23 | 2016-03-10 | Cummins Turbo Technologies Limited | Compressor, turbine and turbocharger |
| CN102478022A (en) * | 2010-11-23 | 2012-05-30 | 通用汽车环球科技运作有限责任公司 | Composite centrifugal compressor wheel |
| DE102016205976A1 (en) * | 2016-04-11 | 2017-10-12 | Volkswagen Aktiengesellschaft | Impeller, turbomachine and method for producing an impeller |
| DE102016118815A1 (en) * | 2016-10-05 | 2018-04-05 | Minebea Co., Ltd. | Cooling arrangement for an electric machine |
| CN208310897U (en) * | 2017-12-13 | 2019-01-01 | 现代自动车株式会社 | Turbocharger for vehicle |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112721030A (en) * | 2020-12-28 | 2021-04-30 | 苏州兴嘉锐智能科技有限公司 | High-precision preparation process of turbocharger turbine fan |
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