Annealing furnace special high-pressure efficient centrifugal blower fan
Technical field:
This utility model is related to a kind of conventional blower fan of industrial circle, and more particularly to a kind of annealing furnace special high-pressure is efficient
Centrifugal blower.
Background technology:
For glass tempering furnace, the glass types of production and specification are different, and touchstone is different, the requirement to blower fan
Also it is different.Need blower pressure in the case of 10kpa~20kpa in annealing furnace, the supporting blower fan of annealing furnace be before tradition to
Formula high pressure positive blower.Forward-type fan design principle, determines fan efficiency 66%, and peak efficiency is less than 70%, and designs
Operating point optimal working point not necessarily in blower fan and the presence of design error, blower fan real work efficiency can be lower.
In the case where production tempered glass of automobile or annealing furnace production need blower pressure in more than 20kpa, at present
Generally using the fans in series of specification of the same race, fan outlet pressure is improved, reach annealing furnace production requirement, because two Fans
Use condition is different, using the fans in series of two specifications of the same race, does not meet design and the use principle of blower fan, causes blower fan
Work efficiency under.
At present ultra-thin safety glass Production requirement is increasing, each annealing furnace manufacture enterprise also actively research and develop it is ultra-thin
Glass tempering furnace, ultra-thin glass annealing furnace needs blower pressure in more than 32kpa, but annealing furnace draught fan matching ginseng in the market
Number cannot meet the production of ultra-thin glass annealing furnace, and each enterprise is carried out when equipment test is carried out using positive displacement compressor,
Although positive displacement compressor can provide sufficiently high pressure, flow is little, needs to carry out reserve of gas with air accumulator, when long
Between wait after, could supply production and application, and in use, because gas flow and decline of pressure are very fast in air accumulator, and
Can not continue, uniform air feed, cause rhythm of production slow, low production efficiency, the condition for not possessing industrialization is greatly constrained super
The development of thin glass tempering furnace.
Utility model content:
Technical problem to be solved in the utility model is:Overcome the deficiencies in the prior art, there is provided one kind reduction amount of leakage,
Flow efficiency is lifted, gas backstreaming is prevented and improves overall efficiency, using new method for designing, processing technique, blower fan leaf is improved
The annealing furnace special high-pressure efficient centrifugal blower fan of wheel acting ability.
The technical solution of the utility model is:
A kind of annealing furnace special high-pressure efficient centrifugal blower fan, including base, the one end on the base top is provided with bearing
Case, the other end is provided with motor, and the bearing housing is connected by bearing with main axis formula, and the two ends of the main shaft are through described
The tank wall of bearing housing and go out and the two contact position is provided with sealing mechanism, one end of the main shaft is connected composition blower fan with impeller and turns
Son, the other end of the main shaft is connected by shaft coupling with the line shaft of the motor, and the fan rotor is sleeved on blower fan to be determined
In son, the fan stator is fixed on the base, and the fan stator includes casing and casing cover plate, the main shaft and institute
State and be provided between casing casing sealing mechanism, the impeller is provided with import sealing mechanism with the air inlet of the casing,
Impeller rotation described in the Motor drive is further done work to medium.
The casing is welding casing or casting casing, and the casing is formed by the principle design of imitative Crusta Limax, described
Casing and casing cover plate are using overall structure or middle split type structure;The rotor according to actual parameter using single-stage impeller or
Multi-stage impeller.
, using rolling bearing or sliding bearing, the bearing is using grease lubrication, rare lubrication or forces oil for the bearing
Lubrication;The base is made using welding or is cast and made or in-situ precast mixed mud base.The bearing housing is using overall case
Formula bearing housing or split type independent axes bearing.
Require that blower fan adopts axial admission or radial air inlet according to actually used situation or fan parameter, when using radially
During air inlet, the bearing housing is in the casing both sides using split type independent axes bearing, the split type separate bearings seating
Dual-gripper form.
The beneficial effects of the utility model are:
1st, this utility model has filled up the market vacancy of ultra-thin glass annealing furnace draught fan matching, substitutes former annealing furnace supporting
Common blower fan, realizes consumption reduction 10%~30%;The position that may be revealed in fan stator in addition is provided with sealing member, to prevent blower fan
Internal leakage, lifts blower fan flow efficiency, so as to improve complete blower efficiency.
2nd, this utility model fan casing molded line adopts bionics(Imitative Crusta Limax)Principle design, fan casing runner die cavity
Section is isosceles triangle, and stream to die cavity gradually amplifies with casing spiral type, the pressurization of air-flow Jing impellers, after flowing into casing, with
Casing molded line gradually diffusion.
3rd, this utility model casing adopts cast shaping process, and case strength is good, and with extraordinary noise reduction;And
And fan casing axis profile structure is designed according to impeller shape, casing shape restrains together with impeller, is ensureing blower fan fortune
On the premise of turning safety, the gap between impeller and casing is reduced as far as possible, to prevent gas backstreaming, reach blower pressure and
The purpose of overall efficiency.
4th, this utility model draught fan impeller entered the finite element analyses of three dimensional analysis software, in the hope of precisely setting to greatest extent
Meter, while draught fan impeller intensity is met, reduces to greatest extent draught fan impeller materials, so as to reduce impeller weight, reduces
The invalid acting of blower fan, improves efficiency.
5th, this utility model pressure is risen between 0~120kpa, can meet the life of all kinds and all size safety glass
Product demand, has filled up the blank of ultra-thin safety glass annealing furnace blower fan, can actively promote ultra-thin glass annealing furnace research and development rhythm, makes
It possesses the condition of industrialization.The supporting conventional fan of former annealing furnace is replaced, fan energy consumption can be greatly lowered, be former annealing furnace
The upgraded product of draught fan matching, it is easy to promotion and implementation, with good economic benefit.
Description of the drawings:
Fig. 1 is the structural representation of annealing furnace special high-pressure efficient centrifugal blower fan.
Specific embodiment:
Embodiment:Referring to Fig. 1, in figure, 1- casing, 2- casing cover plates, 3- casing sealings mechanism, 4- import sealing mechanisms,
5- impellers, 6- main shafts, 7- bearing housings, 8- bearings, 9- bases, 10- motors, 11- shaft couplings.
Annealing furnace special high-pressure efficient centrifugal blower fan includes base 9, wherein:The one end on the top of base 9 is provided with bearing housing
7, the other end is provided with motor 10, and bearing housing 7 is connected by bearing 8 with the rotary type of main shaft 6, and bearing housing 7 is run through at the two ends of main shaft 6
Tank wall and go out and the two contact position is provided with sealing mechanism, one end of main shaft 6 is connected composition fan rotor, main shaft 6 with impeller 5
The other end be connected with the line shaft of motor 10 by shaft coupling 11, fan rotor is sleeved in fan stator, and fan stator is solid
It is scheduled on base 9, fan stator includes casing 1 and casing cover plate 2, and casing sealing mechanism 3 is provided between main shaft 6 and casing 1,
Impeller 5 is provided with import sealing mechanism 4 with the air inlet of casing 1, and motor 10 drives the rotation of impeller 5 and then medium is done work.
Casing 1 is welding casing or casting casing, and casing 1 forms by the principle design of imitative Crusta Limax, casing 1 and casing
Cover plate 2 is using overall structure or middle split type structure;According to actual parameter, impeller 5 is using single-stage impeller or multi-stage impeller.Casting
Making casing, to compare the welding casing process-cycle long, and production cost is high, but casting machine sheath gas stream mobile performance is better than welding casing, whirlpool
Stream is controllable, such as considers that casing can be made using welding procedure for cost and production cycle, and welding casing cross section of fluid channel is square
Shape, casing molded line is still the helix of imitative Crusta Limax.
, using rolling bearing or sliding bearing, bearing 8 is using grease lubrication, rare lubrication or forces oil lubrication for bearing 8;Bottom
Seat 9 is made using welding or is cast and made or in-situ precast mixed mud base.Bearing 8 is arranged in the inner chamber of bearing housing 7, sealing
Property is more preferable.Bearing housing 7 is using Integral box bearing housing or split type independent axes bearing.
Require that blower fan adopts axial admission or radial air inlet according to actually used situation or fan parameter, when using radially
During air inlet, bearing housing 7 adopt split type independent axes bearing, split type separate bearings seating in casing both sides, in dual-gripper form.
When using, start motor 10, by shaft coupling 11 main shaft 6 is rotated, and then drive impeller 5 to rotate, air-flow is from axle
Enter to air inlet, then Jing impellers 5 pressurize, the medium for making discharge reaches the rated pressure of design.
This utility model has filled up the market vacancy of ultra-thin glass annealing furnace draught fan matching, substitutes supporting general of former annealing furnace
Ventilation blower, realizes consumption reduction 10%~30%;The position that may be revealed in fan stator in addition is provided with sealing member, to prevent in blower fan
Leakage, lifts blower fan flow efficiency, so as to improve complete blower efficiency.
The above, is only preferred embodiment of the present utility model, not makees any formal to this utility model
Restriction, every any simple modification above example made according to technical spirit of the present utility model, equivalent variations with
Modification, still falls within the range of technical solutions of the utility model.