CN109823798A - Production line intelligent transport checking system and method for mouth of a river production - Google Patents
Production line intelligent transport checking system and method for mouth of a river production Download PDFInfo
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- CN109823798A CN109823798A CN201910135842.0A CN201910135842A CN109823798A CN 109823798 A CN109823798 A CN 109823798A CN 201910135842 A CN201910135842 A CN 201910135842A CN 109823798 A CN109823798 A CN 109823798A
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- conveyer belt
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Abstract
The invention discloses a kind of production line intelligent transport checking systems and method for mouth of a river production, and system, which is included between the first operation interval and intermediary operation area, is provided with the first conveyer belt, the second conveyer belt and third conveyer belt;4th conveyer belt is installed in intermediary operation area;The outlet of second conveyer belt is connected with the entrance of the 4th conveyer belt;5th conveyer belt is installed between intermediary operation area and the second operation interval;The first photoelectric detector is installed in the entrance side of the first conveyer belt;The second photoelectric detector is installed in the entrance side of third conveyer belt;Third photoelectric detector is installed in the entrance side of the 5th conveyer belt;The 4th photoelectric detector is installed in the outlet side of the 5th conveyer belt;It further include processing chip;The present invention improves the working efficiency of the production line at the mouth of a river by the intelligence of raising mouth of a river production and transport line, avoids and phenomena such as material and product extruding, stack occurs, reduces the waste of electric power and the loss of equipment.
Description
Technical field
The present invention relates to intelligent measurement fields, and in particular to a kind of production line intelligent transport inspection system for mouth of a river production
System and method.
Background technique
The mouth of a river refers to the binding site of the frame that factory is formed when pouring simulation and part.Also known as " soup mouth " or
" cast gate " refers to the inlet and outlet of the material flowing of thermalization liquid.
In the production line at the mouth of a river, there are multiple links, for example, transporting raw material by production line to Incoming Quality Control reality
It tests room to test, qualified raw material will be examined to transport by production line to ingredient area later and carry out ingredient examination, will be matched later
The material of material acceptance(check) is transported by production line to milling work area, carries out mixing granulator etc., it is subsequent there are also molding, spraying,
Machining, firing, solidification, firing, machining, spraying, baking, x-ray inspection, finished product packing etc..In each operating procedure and
It between each operating procedure, is transported by production line.In the prior art, production and transport line is not smart enough, it may appear that
Phenomena such as material and product are squeezed, are stacked, and if, without material transportation, production line can also continue to transport in some part
Turn, the waste of electric power and the loss of equipment can be generated.
Summary of the invention
In view of the deficiencies of the prior art, the invention discloses a kind of production line intelligent transports for mouth of a river production to examine system
System.
Technical scheme is as follows:
It is a kind of for the mouth of a river production production line intelligent transport checking system, the system be installed on the first operation interval and
Between second operation interval;Intermediary operation area is additionally provided in first operation interval and the second operation interval;First
The first conveyer belt, the second conveyer belt and third conveyer belt are provided between operation interval and intermediary operation area;First conveyer belt
Entrance is connected with the outlet of the first operation interval;It is arranged between the outlet of the entrance and the first operation interval of the first conveyer belt
There is the first stopping device;Second conveyer belt is Y-shaped, includes two entrances;The outlet of first conveyer belt and the second conveyer belt
First entrance be connected;The outlet of third conveyer belt is connected with the second entrance of the second conveyer belt;Intermediary operation Qu Zhongan
Equipped with the 4th conveyer belt;The outlet of second conveyer belt is connected with the entrance of the 4th conveyer belt;Intermediary operation area and the second work
5th conveyer belt is installed between section;The outlet of 4th conveyer belt is connected with the entrance of the 5th conveyer belt;5th conveyer belt
Outlet be connected with the entrance of the second operation interval;It is arranged between the outlet of 5th conveyer belt and the entrance of the second operation interval
There is the second gear device;The first photoelectric detector is installed in the entrance side of the first conveyer belt;In the entrance of third conveyer belt
Side is equipped with the second photoelectric detector;Third photoelectric detector is installed in the entrance side of the 5th conveyer belt;It is passed the 5th
Send the outlet side of band that the 4th photoelectric detector is installed;It further include processing chip;Control first motor, the control of the first conveyer belt
The second motor for making the second conveyer belt, the third motor for controlling third conveyer belt, control the 4th point of the 4th conveyer belt it is several and
The 5th motor for controlling the 5th conveyer belt is all connected on processing chip;Control the 6th motor and the control of the first gear device
7th motor of the second gear device is connected on processing chip;First photoelectric detector, the second photoelectric detector, third light
Photodetector and the 4th photoelectric detector are all connected on processing chip.
A kind of method of inspection of the production line intelligent transport checking system for mouth of a river production, specifically includes the following steps:
Step 1 opens system, and whether processing chip detection first motor is normal to the 5th motor;If first motor is extremely
Any one motor in 5th motor then handles chip and sends information to the 6th motor and the 7th motor in abnormality, control
The first gear device and the second gear device closure are made, is overhauled;If first motor is normal to the 5th motor, by
One motor to the 5th motor is opened;
Step 2, at interval of time t1, handle chip and read the first photoelectric detector, the second photoelectric detector and the 4th light
The data of photodetector;If any one in the first photoelectric detector, the second photoelectric detector and the 4th photoelectric detector
Detector has feedback data, then judges have article to be transmitted on conveyer belt, system operation;If the first photoelectric detector,
Two photoelectric detectors and the 4th photoelectric detector then judge do not have article to be transmitted on conveyer belt, are then without feedback data
System is shut down;
Step 3, at interval of time t2, handle chip and read the first photoelectric detector, the second photoelectric detector and third light
The data of photodetector:
If processing chip receives the first abnormal data of the first photoelectric detector, the first gear of chip controls dress is handled
Set closure;First abnormal data becomes more by the number of articles transmitted in the unit time;
If processing chip receives the data of the first photoelectric detector and the second photoelectric detector simultaneously, chip control is handled
First motor processed stops, and the first conveyer belt is out of service;
If processing chip receives the first abnormal data of third photoelectric detector, processing the 7th motor of chip controls fortune
Turn, the second gear device decentralization, the 5th conveyer belt stops transmission;
If processing chip receives the second abnormal data of third Photoelectric Detection data, processing chip controls first motor is stopped
It only works, the first conveyer belt stops working, and handles the operating of the 6th motor of chip controls, the decentralization of the first gear device;Described
Two abnormal datas become more by the number of articles transmitted in the unit time.
Its further technical solution is, when processing chip receives the data with the second photoelectric detector, processing chip control
Third motor operating processed, third conveyer belt are started to work.
The method have the benefit that:
The present invention improves the work effect of the production line at the mouth of a river by the intelligence of raising mouth of a river production and transport line
Rate avoids and phenomena such as material and product extruding, stack occurs, reduces the waste of electric power and the loss of equipment.
Detailed description of the invention
Fig. 1 is the schematic diagram of system in the present invention.
Fig. 2 is the flow chart of method in the present invention.
Specific embodiment
Fig. 1 is the schematic diagram of system in the present invention.As shown in Figure 1, the production line intelligent transport for mouth of a river production is examined
System is installed between the first operation interval 1 and the second operation interval 3.In the first operation interval 1 and the second operation interval 3 also
It is provided with intermediary operation area 2.
2 are provided with the first conveyer belt 6, the second conveyer belt 7 and third biography between the first operation interval 1 and intermediary operation area
Send band 8.
The entrance of first conveyer belt 6 is connected with the outlet of the first operation interval 1.In the entrance of the first conveyer belt 6 and
The first stopping device 4 is provided between the outlet of one operation interval 1.Second conveyer belt 7 is Y-shaped, includes two entrances.The
The outlet of one conveyer belt 6 is connected with the first entrance of the second conveyer belt 7.The outlet of third conveyer belt 8 and the second conveyer belt 7
Second entrance is connected.4th conveyer belt 9 is installed in intermediary operation area 2.The outlet of second conveyer belt 7 and the 4th conveyer belt 9
Entrance be connected.
The 5th conveyer belt 10 is installed between intermediary operation area 2 and the second operation interval 3.The outlet of 4th conveyer belt 9 with
The entrance of 5th conveyer belt 10 is connected.The outlet of 5th conveyer belt 10 is connected with the entrance of the second operation interval 3.5th passes
It send and is provided with the second gear device 5 between the outlet of band 10 and the entrance of the second operation interval 3.
First photoelectric detector 11 is installed in the entrance side of the first conveyer belt 6.In the entrance side of third conveyer belt 8
Second photoelectric detector 12 is installed.Third photoelectric detector 13 is installed in the entrance side of the 5th conveyer belt 10.The 5th
The outlet side of conveyer belt 10 is equipped with the 4th photoelectric detector 14.
It further include processing chip.The first motor for controlling the first conveyer belt 6, the second motor for controlling the second conveyer belt 7, control
The third motor of third conveyer belt 8 processed, the 4th point of several and the 5th conveyer belt 10 of control the 5th electricity for controlling the 4th conveyer belt 9
Machine is all connected on processing chip.Control the 7th electricity of the second gear device 5 of the 6th motor and control of the first gear device 4
Machine is connected on processing chip.First photoelectric detector 11, the second photoelectric detector 12, third photoelectric detector 13 and the 4th
Photoelectric detector 14 is all connected on processing chip.
Above system can be installed according to actual needs, and in general, the first operation interval 1 and the second operation interval 3 are suitable
It closes the step of arranging some needs longer operating time, such as machining, baking etc., intermediary operation area can arrange some shorter behaviour
The step of making the time, such as spraying, inspection etc..This multiple system can be installed in entire process flow, improve whole operation
Efficiency.
Fig. 2 is the flow chart of method in the present invention.As shown in Fig. 2, the method for inspection in the present invention specifically:
Step 1 opens system, and whether processing chip detection first motor is normal to the 5th motor.If first motor is extremely
Any one motor in 5th motor is in abnormality, then system can not work, and processing chip sends information to the 6th motor
With the 7th motor, the first gear device 4 and the decentralization of the second gear device 5 are controlled, the first operation interval 1, which stops launching, to be handled well
The article of one process, system are overhauled.If first motor is normal to the 5th motor, by first motor to the 5th motor
It opens, and the 6th motor and the rotation of the 7th motor, the first gear device 4 and the second gear device 5 is risen, system is normally transported
Row.
Step 2, at interval of time t1, handle chip and read the first photoelectric detector 11, the second photoelectric detector 12 and the
The data of four photoelectric detectors 14.If the first photoelectric detector 11, the second photoelectric detector 12 and the 4th photoelectric detector 14
In any one detector have feedback data, then handle chip and judge there is article to be transmitted on conveyer belt, system operation.Such as
Fruit the first photoelectric detector 11, the second photoelectric detector 12 and the 4th photoelectric detector 14 then handle chip without feedback data
Judge there is no article to be transmitted on conveyer belt, then system-down, reduces machine loss, and using electricity wisely.Time t1 can basis
Actual needs rationally setting.Such as it can be detected every half an hour primary.
Step 3, at interval of time t2, handle chip and read the first photoelectric detector 11, the second photoelectric detector 12 and the
The data of three photoelectric detectors 13:
If processing chip receives the first abnormal data of the first photoelectric detector 11, the 6th motor of chip controls is handled
Rotation, the first gear device 4 closure.First abnormal data becomes more by the number of articles transmitted in the unit time, represents first
Material or the raw material delivery of operation interval 1 are too fast, can generate and overstock to subsequent operating process, article stacking is caused to damage
Deng, then handle the first stopping device of chip controls 4 closure, forbid the first operation interval 1 continue launch article.
Photoelectric detector detection transporting articles be the principle of normal quantity or abnormal quantity (increase or reduce) very
Simply, those skilled in the art can know according to common knowledge.For example, can under normal circumstances timing on conveyer belt missile
Product.It is every to pass through a transporting articles when the running speed of conveyer belt is at the uniform velocity, photoelectric detector by obtain detection letter
Number, speed is launched if it is normal goods, then the interval time between every two adjacent detection signal is fixed.If object
Product launch speed and become faster, then the interval time between adjacent detection signal shortens, if the dispensing of article slows, phase
Interval time between adjacent detection signal is elongated.Article launches excessive velocities and is slowly excessively unusual condition.
If processing chip receives the data of the first photoelectric detector 11 and the second photoelectric detector 12 simultaneously, core is handled
Piece, which controls first motor, to be stopped, and the first conveyer belt 6 is out of service.The first photoelectric detector 11 and the second Photoelectric Detection are received simultaneously
Device 12 is represented in the work of the first conveyer belt 6, while having third conveyer belt 8 temporarily being delivered article, can be equivalent to normal work
Sequence causes processing pressure, then handles the operation that chip stops the first conveyer belt 6, the preferential article transported on third conveyer belt.When
After second photoelectric detector, 12 no signal, the transport of the first conveyer belt 6, interval time can be restarted after separated in time
Length determined according to the article delivery time on third conveyer belt 8.
Further, it can not work when usually third conveyer belt 8 is flat, when processing chip receives and the second photoelectric detector 12
Data, processing chip control again third motor operating, third conveyer belt 8 start to work.The energy can be further saved.
If processing chip receives the first abnormal data of third photoelectric detector 13, processing the 7th motor of chip controls fortune
Turn, the second gear device 5 decentralization, the 5th conveyer belt 10 stops transmission.Third photoelectric detector 13 issues the first abnormal data, generation
The operating process in table intermediary operation area 2 is too fast, can generate raw material to the second workspace 3 or product is overstock, processing is caused to press
Power, so processing the second gear device of chip controls 5 is transferred, the 5th conveyer belt 10 stops transmission, while can prompt intermediary operation
The operating staff reducing speed in area 2.
If processing chip receives the second abnormal data of third photoelectric detector 13, processing chip controls first motor is stopped
It only works, the first conveyer belt 6 stops working, and handles the operating of the 6th motor of chip controls, the decentralization of the first gear device 4.Second
Abnormal data is tailed off by the number of articles transmitted in the unit time.Third photoelectric detector receives the second abnormal data, then generation
The operating process in watch intermediary operation area 2 is excessively slow, and product and raw material generate on the 4th conveyer belt 9 to be overstock, processing chip controls the
One conveyer belt 6 stops working, and transfers the first gear device 4, postpones transporting article to intermediary operation area 2, while prompting intermediate behaviour
The operating staff for making area accelerates speed.
What has been described above is only a preferred embodiment of the present invention, and present invention is not limited to the above embodiments.It is appreciated that this
The other improvements and change that field technical staff directly exports or associates without departing from the spirit and concept in the present invention
Change, is considered as being included within protection scope of the present invention.
Claims (3)
1. a kind of production line intelligent transport checking system for mouth of a river production, which is characterized in that the system is installed on first
Between operation interval (1) and the second operation interval (3);It is also set in first operation interval (1) and the second operation interval (3)
It is equipped with intermediary operation area (2);(2) are provided with the first conveyer belt (6), between the first operation interval (1) and intermediary operation area
Two conveyer belts (7) and third conveyer belt (8);The entrance of first conveyer belt (6) is connected with the outlet of the first operation interval (1);
The first stopping device (4) are provided between the outlet of the entrance and the first operation interval (1) of the first conveyer belt (6);Second passes
Sending band (7) is Y-shaped, includes two entrances;The first entrance phase of the outlet of first conveyer belt (6) and the second conveyer belt (7)
Connection;The outlet of third conveyer belt (8) is connected with the second entrance of the second conveyer belt (7);Intermediary operation area is equipped in (2)
4th conveyer belt (9);The outlet of second conveyer belt (7) is connected with the entrance of the 4th conveyer belt (9);Intermediary operation area (2) and
5th conveyer belt (10) is installed between the second operation interval (3);The outlet of 4th conveyer belt (9) and the 5th conveyer belt (10)
Entrance is connected;The outlet of 5th conveyer belt (10) is connected with the entrance of the second operation interval (3);5th conveyer belt (10)
The second gear device (5) are provided between outlet and the entrance of the second operation interval (3);By the entrance of the first conveyer belt (6)
Side is equipped with the first photoelectric detector (11);The second photoelectric detector (12) are installed in the entrance side of third conveyer belt (8);
Third photoelectric detector (13) are installed in the entrance side of the 5th conveyer belt (10);In the outlet side of the 5th conveyer belt (10)
4th photoelectric detector (14) is installed;It further include processing chip;Control first motor, the control second of the first conveyer belt (6)
Second motor of conveyer belt (7), the third motor for controlling third conveyer belt (8), control the 4th point of the 4th conveyer belt (9) it is several with
And the 5th motor of the 5th conveyer belt (10) of control is all connected on processing chip;Control the 6th of the first gear device (4)
Motor and the 7th motor of control the second gear device (5) are connected on processing chip;First photoelectric detector (11), second
Photoelectric detector (12), third photoelectric detector (13) and the 4th photoelectric detector (14) are all connected on processing chip.
2. a kind of method of inspection of the production line intelligent transport checking system for mouth of a river production, which is characterized in that specifically include
Following steps:
Step 1 opens system, and whether processing chip detection first motor is normal to the 5th motor;If first motor is to the 5th
Any one motor in motor then handles chip and sends information to the 6th motor and the 7th motor in abnormality, control the
One gear device (4) and the second gear device (5) closure, are overhauled;It, will if first motor is normal to the 5th motor
First motor to the 5th motor is opened;
Step 2, at interval of time t1, handle chip and read the first photoelectric detector (11), the second photoelectric detector (12) and the
The data of four photoelectric detectors (14);If the first photoelectric detector (11), the second photoelectric detector (12) and the inspection of the 4th photoelectricity
Any one detector surveyed in device (14) has feedback data, then judges have article to be transmitted on conveyer belt, system operation;Such as
The first photoelectric detector of fruit (11), the second photoelectric detector (12) and the 4th photoelectric detector (14) are then sentenced without feedback data
Stealpass, which is sent, to be taken no article and is transmitted, then system-down;
Step 3, at interval of time t2, handle chip and read the first photoelectric detector (11), the second photoelectric detector (12) and the
The data of three photoelectric detectors (13):
If processing chip receives the first abnormal data of the first photoelectric detector (11), handles the 6th motor of chip controls and turn
It is dynamic, the first gear device (4) closure;First abnormal data becomes more by the number of articles transmitted in the unit time;
If processing chip receives the data of the first photoelectric detector (11) and the second photoelectric detector (12) simultaneously, core is handled
Piece, which controls first motor, to be stopped, and the first conveyer belt (6) is out of service;
If processing chip receives the first abnormal data of third photoelectric detector (13), processing the 7th motor of chip controls fortune
Turn, the second gear device (5) decentralization, the 5th conveyer belt (10) stops transmission;
If processing chip receives the second abnormal data of third Photoelectric Detection data (13), processing chip controls first motor is stopped
It only works, the first conveyer belt (6) stops working, and handles the operating of the 6th motor of chip controls, the first gear device (4) decentralization;
Second abnormal data becomes more by the number of articles transmitted in the unit time.
3. the method for inspection for the production line intelligent transport checking system of mouth of a river production as claimed in claim 2, feature
It is, when processing chip receives the data with the second photoelectric detector (12), processing chip controls third motor operating, third is passed
Band (8) is sent to start to work.
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CN201910135842.0A CN109823798B (en) | 2019-02-25 | 2019-02-25 | Intelligent transportation inspection system and method for production line of water gap production |
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CN201910135842.0A CN109823798B (en) | 2019-02-25 | 2019-02-25 | Intelligent transportation inspection system and method for production line of water gap production |
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CN109823798B CN109823798B (en) | 2021-03-26 |
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Cited By (1)
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CN111871823A (en) * | 2020-07-31 | 2020-11-03 | 安徽信息工程学院 | Material sorting system and method |
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