CN109822729B - Cloud control movable type pole pulling machine - Google Patents
Cloud control movable type pole pulling machine Download PDFInfo
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- CN109822729B CN109822729B CN201910188682.6A CN201910188682A CN109822729B CN 109822729 B CN109822729 B CN 109822729B CN 201910188682 A CN201910188682 A CN 201910188682A CN 109822729 B CN109822729 B CN 109822729B
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- 238000012544 monitoring process Methods 0.000 claims abstract description 24
- 238000004519 manufacturing process Methods 0.000 claims abstract description 9
- 230000003014 reinforcing effect Effects 0.000 claims description 19
- 229910000831 Steel Inorganic materials 0.000 claims description 13
- 239000010959 steel Substances 0.000 claims description 13
- 239000002184 metal Substances 0.000 claims description 9
- 230000003044 adaptive effect Effects 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 3
- 239000004566 building material Substances 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000003491 array Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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Abstract
The invention provides a cloud-monitoring mobile rod pulling machine, and mainly relates to the field of building material production equipment. The utility model provides a portable pole pulling machine of cloud control, includes automobile body, walking driving system, drawing system, control system, the automobile body bottom has power running gear, walking driving system is used for driving the power running gear of automobile body bottom, drawing system is including setting up the location slide rail that sets up in the drawing board of automobile body front end and automobile body, set up the location slide hole corresponding with the location slide rail on the drawing board, the drawing board is in through the cooperation of location slide hole with the location slide rail slide on the location slide rail. The invention has the beneficial effects that: the invention reduces the cost and improves the efficiency of the pulling rod operation.
Description
Technical Field
The invention mainly relates to the field of building material production equipment, in particular to a cloud-monitoring mobile rod pulling machine.
Background
When building materials with hollow holes are cast and molded, the inserted rods are required to be inserted into the hollow holes, and when building materials are solidified and molded, the inserted rods are required to be pulled out. At present, the operation is mainly performed by manpower, and some equipment runs through the assembly line of the mould vehicle to complete automatic rod pulling operation of the inserted rod, but the manufacturing cost of the production line is extremely high, common enterprises cannot bear the operation, and the existing equipment can only collect working condition data by personnel manually, so that the labor intensity of the personnel is increased.
Disclosure of Invention
In order to solve the defects in the prior art, the invention provides the cloud monitoring mobile rod pulling machine, which can replace the assembly line operation of a die by the walking of rod pulling equipment, thereby greatly reducing the cost and improving the efficiency of rod pulling operation.
The invention aims to achieve the aim, and the aim is achieved by the following technical scheme:
the utility model provides a portable pole pulling machine of cloud control, includes automobile body, walking driving system, drawing system, control system, the automobile body bottom has power running gear, walking driving system is used for driving the power running gear of automobile body bottom, drawing system is including setting up the location slide rail that sets up in the drawing board of automobile body front end and automobile body, set up the location slide hole corresponding with the location slide rail on the drawing board, the drawing board is in through the cooperation of location slide hole with the location slide rail slide on the location slide rail.
The cloud monitoring system is used for monitoring working conditions of the walking power system, the drawing system and the control system and sending relevant data to the cloud server, and comprises a plurality of information acquisition devices arranged on a vehicle body, and the cloud monitoring system transmits the working condition data of the device to the cloud server through the Internet and/or receives remote operation instructions.
The drawing system further comprises a drawing rod traction device, the drawing rod traction device is located on one side, facing the front end of the vehicle body, of the drawing plate, and a reinforcing support is arranged on the other side of the drawing plate.
The front end of the vehicle body is provided with a pulling rod bracket which is matched with the pulling rod traction device.
The drawing system comprises a hydraulic cylinder, the tail end of the hydraulic cylinder is fixedly connected with the tail end of the vehicle body, and a hydraulic rod of the hydraulic cylinder is detachably and fixedly connected with the reinforcing support.
The drawing system comprises a winch, a pulley and a winch rope, wherein the winch is fixed at the bottom of the vehicle body, one end of the winch rope is detachably and fixedly connected with the reinforcing support, the other end of the winch rope is wound on a winch wheel of the winch, the pulley is rotatably connected on the inner wall of the vehicle body, and the pulley is used for changing the direction of the winch rope.
The drawing system comprises a gear driving motor, a reduction gearbox, a traveling gear and a gear rail, wherein the driving motor and the reduction gearbox are positioned on one side of the drawing plate with a reinforcing support, the driving motor is used for driving the traveling gear to rotate through the reduction gearbox, the gear rail is positioned on the bottom surface of the vehicle body, and the traveling gear is meshed with the gear rail.
The pulling rod traction device comprises a plurality of pulling rod steel wire ropes which are in one-to-one correspondence with the inserted rods, one ends of the pulling rod steel wire ropes are fixedly connected with the pulling plates, and hooks which are adaptive to the metal rings on the inserted rods are arranged at one ends, away from the pulling plates, of the pulling rod steel wire ropes.
The pulling rod traction device comprises a hydraulic jack, a linkage rod and pulling rod ends in one-to-one correspondence with the inserting rods, one ends of the pulling rod ends are hinged to the pulling plates, the linkage rod is pivoted to the corresponding pulling rod ends, and one ends, far away from the pulling plates, of the pulling rod ends are provided with hooks which are adaptive to metal rings on the inserting rods.
The cloud monitoring mobile pole pulling machine further comprises a wireless network communication module, wherein the wireless network communication module transmits the installation geographical position, the working condition data, the product appearance and the actual production quantity of the equipment to a cloud server through the Internet and/or receives a remote operation instruction.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, the vehicle body is driven to move through the walking power system, so that the pulling rod mechanism is moved to the rod inserting part of the mold box through the movement of the vehicle body, the pulling device is driven to pull out the rod inserting part through the pulling system, the working efficiency of rod pulling operation is greatly improved, the production cost is reduced compared with the assembly line movement of the mold box, the working condition of the device can be detected and recorded through the cloud monitoring system, the data is transmitted to the cloud, the workload of manual statistics is reduced, and meanwhile, the accuracy of the data is improved.
Drawings
FIG. 1 is a schematic view of the structure of embodiment 1 of the present invention;
FIG. 2 is a schematic structural view of embodiment 2 of the present invention;
FIG. 3 is a schematic view of the structure of embodiment 3 of the present invention;
FIG. 4 is a schematic view of the structure of embodiment 4 of the present invention;
FIG. 5 is a schematic diagram of the layout of the traction device on the drawing plate of the present invention;
FIG. 6 is a schematic view showing the back structure of the drawing plate according to embodiment 1-2 of the present invention;
fig. 7 is a schematic view showing the back structure of the drawing sheet according to embodiment 3 of the present invention.
The reference numbers shown in the drawings: 1. a vehicle body; 2. a walking power system; 3. drawing a plate; 4. positioning a sliding rail; 5. positioning a sliding hole; 6. a traction device; 7. a pulling rod bracket; 8. reinforcing the support; 9. a drawing system; 10. a hydraulic cylinder; 11. a hoist; 12. a pulley; 13. a hoisting rope; 14. a gear driving motor; 15. a reduction gearbox; 16. a traveling gear; 17. gear running rail; 18. pulling out the steel wire rope of the pole; 19. a hook; 20. a hydraulic ram; 21. a linkage rod; 22. pulling a rod end; 23. a mold box; 24. and a plunger.
Detailed Description
The invention will be further described with reference to the accompanying drawings and specific embodiments. It is to be understood that these examples are illustrative of the present invention and are not intended to limit the scope of the present invention. Further, it will be understood that various changes or modifications may be made by those skilled in the art after reading the teachings of the invention, and such equivalents are intended to fall within the scope of the invention as defined herein.
As shown in fig. 1-7, the cloud monitoring mobile rod pulling machine comprises a vehicle body 1, a walking power system 2, a pulling system 9 and a control system, wherein the bottom of the vehicle body 1 is provided with a power walking device, the walking power system 2 is used for driving the power walking device at the bottom of the vehicle body 1, the walking power system drives the vehicle body to move, and the self-walking of the vehicle body replaces the assembly line movement of a mold box, so that the production cost is reduced. The drawing system comprises a drawing plate 3 arranged at the front end of the vehicle body 1 and a positioning slide rail 4 arranged in the vehicle body 1, wherein a positioning slide hole 5 corresponding to the positioning slide rail 4 is arranged on the drawing plate 3, and the drawing plate 3 slides on the positioning slide rail 4 through the matching of the positioning slide hole 5 and the positioning slide rail 4.
Specifically, the cloud monitoring mobile rod pulling machine further comprises a cloud monitoring system, wherein the cloud monitoring system is used for monitoring working conditions of the walking power system 2, the drawing system and the control system. The cloud monitoring system comprises a plurality of information acquisition devices arranged on the vehicle body 1, and transmits working condition data of the device to the cloud server through the Internet. The cloud monitoring system independently researched and developed by the company can detect and record the working condition of the equipment and transmit the data to the cloud, so that the workload of manual statistics is reduced, and meanwhile, the accuracy of the data is improved.
Specifically, draw the system still to include pull rod draw gear 6, pull rod draw gear is located pull plate 3 is towards automobile body 1 front end one side, pull plate 3 another side sets up reinforcing bracket 8, reinforcing bracket consolidates the pull plate, makes the pulling effect of pull plate more stable.
Specifically, the front end of the vehicle body 1 is provided with a pulling rod bracket 7 which is adaptive to the pulling rod traction device 6, and the pulling rod bracket limits the pulling rod traction device, so that the pulling rod operation is more stable.
Specifically, the drawing system 9 includes a hydraulic cylinder 10, the tail end of the hydraulic cylinder 10 is fixedly connected with the tail end of the vehicle body 1, and a hydraulic rod of the hydraulic cylinder 10 is detachably and fixedly connected with the reinforcing bracket 8. Through the pulling of pneumatic cylinder to drawing the board, can extract the operation to the inserted bar through draw gear, through the steady operation of pneumatic cylinder, make the operation of extracting of inserted bar stable and high-efficient.
Specifically, the drawing system 9 comprises a winch 11, a pulley 12 and a winch rope 13, wherein the winch 11 is fixed at the bottom of the vehicle body 1, one end of the winch rope 13 is detachably and fixedly connected with the reinforcing support 8, the other end of the winch rope 13 is wound on a winch wheel of the winch 11, the pulley 12 is rotatably connected on the inner wall of the vehicle body 1, and the pulley 12 is used for changing the direction of the winch rope 13. The pulling plate can be pulled by rolling the winch rope through the winch, the inserting rod is pulled out through the traction device, and the efficiency of the pulling operation of the inserting rod is improved.
Specifically, the drawing system 9 includes a gear driving motor 14, a reduction gearbox 15, a running gear 16 and a gear running rail 17, the driving motor 14 and the reduction gearbox 15 are located on one side of the drawing board 3 with the reinforcing support 8, the driving motor 14 is used for driving the running gear 16 to rotate through the reduction gearbox 15, the gear running rail 17 is located on the bottom surface of the vehicle body 1, and the running gear 16 is meshed with the gear running rail 17. The running gear driven by the driving motor is meshed and rotated on the gear running rail, and the drawing plate can be driven to slide along the positioning slide rail, so that the drawing rod is pulled out through the drawing rod traction device, and the efficiency of the pulling operation of the inserting rod is improved.
Specifically, the pulling rod traction device 6 comprises a plurality of pulling rod steel wire ropes 18 which are in one-to-one correspondence with the inserted rods, one end of each pulling rod steel wire rope 18 is fixedly connected with the pulling plate 3, and one end, far away from the pulling plate 3, of each pulling rod steel wire rope 18 is provided with a hook 19 which is adaptive to a metal ring on the inserted rod. The batch pulling of the inserted bars can be realized by hanging the hooks on the steel wire ropes of the pulling bars on the metal rings on the inserted bars.
Specifically, the pull rod traction device 6 comprises a hydraulic ram 20, a linkage rod 21 and pull rod ends 22 corresponding to the insert rods one by one, one end of each pull rod end 22 is hinged to the pull plate 3, the linkage rod 21 is pivoted to the corresponding pull rod end 22, and a hook 19 corresponding to the metal ring on the insert rod is arranged at one end, away from the pull plate 3, of each pull rod end 22. When the automobile body is close to the inserted bar of mould, the hydraulic ram that is located the bottom jack-up with the couple whole row, and when the couple reached the upper portion of inserted bar, the hydraulic ram put down the couple, and the couple is automatic to be hooked the pull ring on inserted bar top, starts and draws hydraulic means, and equipment once pulls out all inserted bars. Through the action of the hydraulic jack, the automatic hooking of the pull rod traction device to the inserted rod can be realized, and the efficiency of the pull rod pulling operation is further improved.
Specifically, the cloud monitoring mobile pole pulling machine further comprises a wireless network communication module, wherein the wireless network communication module transmits the installation geographical position, the working condition data, the product appearance and the actual production quantity of the equipment to the cloud server through the Internet.
Example 1:
the utility model provides a portable pole pulling machine of cloud control, includes automobile body 1 and cloud monitored control system, automobile body 1 bottom sets up walking driving system 2, walking driving system is including setting up the walking wheel in the automobile body bottom and being used for the motor of driving the walking wheel, automobile body 1 front end sets up drawing board 3, set up location slide rail 4 in the automobile body 1, in this embodiment the location slide rail has four, and drawing board is rectangle, set up the location slide hole 5 corresponding with location slide rail 4 on drawing board 3 four corners position, drawing board 3 is in through the cooperation of location slide hole 5 with location slide rail 4 slide on the location slide rail 4, drawing board 3 sets up drawing bar draw gear 6 towards automobile body 1 front end one side, in this embodiment drawing bar draw gear 6 include a plurality of drawing bar wire ropes 18 with the inserted bar one-to-one, wire ropes is rectangular array distribution at drawing board front side, drawing bar wire rope 18 one end and drawing board 3 through the couple detachable fixed connection, drawing bar wire rope 18 keeps away from board 3 one end and sets up the couple 19 that suits with the inserted bar upper metal ring. The front end of the vehicle body 1 is provided with a pulling rod bracket 7 which is matched with the pulling rod traction device 6, the pulling rod bracket is provided with a plurality of layers of bracket cross rods, the bracket cross rods separate pulling rod steel wire ropes of each layer, and the pulling rod steel wire ropes are prevented from winding and knotting. The reinforcing support 8 is fixed to the other side bolt of the drawing plate 3, a drawing system 9 is arranged in the vehicle body 1, the drawing system 9 is adaptive to the reinforcing support 8, the drawing system 6 is used for providing power for the sliding of the drawing plate 3 on the positioning sliding rail 4, in the embodiment, the drawing system 9 comprises a hydraulic cylinder 10, the tail end of the hydraulic cylinder 10 is fixedly connected with the tail end of the vehicle body 1 through a bolt, and a hydraulic rod of the hydraulic cylinder 10 is fixedly connected with the reinforcing support 8 through a bolt. The cloud monitoring system comprises a plurality of information acquisition devices arranged on the vehicle body 1, wherein the information acquisition devices are video collectors and photoelectric sensors, and the cloud monitoring system transmits working condition data acquired by the information acquisition devices to the cloud through the Internet. The motor and the drawing system of the walking power system are integrated on the controller, and the movement of the vehicle body and the action of the drawing system are controlled through the on-off of the switch control circuit.
Example 2:
based on embodiment 1, the drawing system 9 in this embodiment includes a winch 11, a pulley 12 and a winch rope 13, wherein the winch 11 is fixed at the bottom of the vehicle body 1, one end of the winch rope 13 is detachably fixed with the reinforcing bracket 8, the other end of the winch rope 13 is wound on a winch wheel of the winch 11, the pulley 12 is rotatably connected on the inner wall of the vehicle body 1, and the pulley 12 is used for changing the direction of the winch rope 13.
Example 3:
based on embodiment 1, the drawing system 9 in this embodiment includes a gear driving motor 14, a reduction gearbox 15, a running gear 16 and a gear running rail 17, where the driving motor 14 and the reduction gearbox 15 are screwed on one side of the drawing board 3 with the reinforcing bracket 8, the driving motor 14 is used to drive the running gear 16 to rotate through the reduction gearbox 15, the gear running rail 17 is screwed on the bottom surface of the vehicle body 1, and the running gear 16 is meshed with the gear running rail 17.
Example 4:
based on any one of embodiments 1 to 3, the pulling rod traction device in this embodiment is replaced, and the pulling rod traction device in this embodiment includes a hydraulic ram 20, a linkage rod 21, and pulling rod ends 22 corresponding to the inserting rods one by one, one ends of the pulling rod ends 22 are hinged to the pulling plate 3, the pulling rod ends are distributed in rectangular arrays on the outer side surface of the pulling plate, the linkage rod 21 is pivoted to the pulling rod ends 22 corresponding to the pulling rod ends, and hooks 19 corresponding to metal rings on the inserting rods are arranged at one ends of the pulling rod ends 22 far away from the pulling plate 3. After the pulling rod traction device of the present embodiment is combined with the other structures of embodiments 1 and 3, not only the insert rod can be pulled out, but also a part of the pulled insert rod can be reinserted into the mold box.
Claims (7)
1. The utility model provides a cloud control portable pole pulling machine, includes automobile body (1), walking driving system (2), drawing system (9), control system, characterized by: the bottom of the vehicle body (1) is provided with a power running gear, the running power system (2) is used for driving the power running gear at the bottom of the vehicle body (1), the drawing system comprises a drawing plate (3) arranged at the front end of the vehicle body (1) and a positioning slide rail (4) arranged in the vehicle body (1), the drawing plate (3) is provided with a positioning slide hole (5) corresponding to the positioning slide rail (4), and the drawing plate (3) slides on the positioning slide rail (4) through the matching of the positioning slide hole (5) and the positioning slide rail (4);
the drawing system (9) comprises a hydraulic cylinder (10), a winch (11), a pulley (12), a winch rope (13), a gear driving motor (14), a reduction gearbox (15), a travelling gear (16) and a gear running rail (17); the tail end of the hydraulic cylinder (10) is fixedly connected with the tail end of the vehicle body (1), and a hydraulic rod of the hydraulic cylinder (10) is detachably and fixedly connected with the reinforcing bracket (8); the winch (11) is fixed at the bottom of the vehicle body (1), one end of the winch rope (13) is detachably and fixedly connected with the reinforcing support (8), the other end of the winch rope (13) is wound on a winch wheel of the winch (11), the pulley (12) is rotationally connected on the inner wall of the vehicle body (1), and the pulley (12) is used for changing the direction of the winch rope (13); the gear driving motor (14) and the reduction gearbox (15) are positioned on one side of the drawing plate (3) with the reinforcing support (8), the gear driving motor (14) is used for driving the traveling gear (16) to rotate through the reduction gearbox (15), the gear traveling rail (17) is positioned on the bottom surface of the vehicle body (1), and the traveling gear (16) is meshed with the gear traveling rail (17).
2. The cloud-monitored mobile drawbench of claim 1, wherein: the intelligent control system comprises a vehicle body (1), and is characterized by further comprising a cloud monitoring system, wherein the cloud monitoring system is used for monitoring working conditions of the walking power system (2), the drawing system and the control system and sending related data to a cloud server, the cloud monitoring system comprises a plurality of information acquisition devices arranged on the vehicle body (1), and the cloud monitoring system transmits the working condition data of the device to the cloud server through the Internet and/or receives remote operation instructions.
3. The cloud monitoring mobile drawbench according to claim 1 or 2, characterized in that: the drawing system further comprises a drawing rod traction device (6), the drawing rod traction device is located on one side, facing the front end of the vehicle body (1), of the drawing plate (3), and a reinforcing support (8) is arranged on the other side of the drawing plate (3).
4. A cloud-monitored mobile drawbench according to claim 3, wherein: the front end of the vehicle body (1) is provided with a pulling rod bracket (7) which is matched with the pulling rod traction device (6).
5. A cloud-monitored mobile drawbench according to claim 3, wherein: the pulling rod traction device (6) comprises a plurality of pulling rod steel wire ropes (18) which are in one-to-one correspondence with the inserting rods, one ends of the pulling rod steel wire ropes (18) are fixedly connected with the pulling plate (3), and one ends, far away from the pulling plate (3), of the pulling rod steel wire ropes (18) are provided with hooks (19) which are suitable for metal rings on the inserting rods.
6. A cloud-monitored mobile drawbench according to claim 3, wherein: the pulling rod traction device (6) comprises a hydraulic ram (20), a linkage rod (21) and pulling rod ends (22) corresponding to the inserting rods one by one, one end of each pulling rod end (22) is hinged to the pulling plate (3), the linkage rod (21) is pivoted to the corresponding pulling rod end (22), and one end, away from the pulling plate (3), of each pulling rod end (22) is provided with a hook (19) which is adaptive to a metal ring on the inserting rod.
7. The cloud-monitored mobile drawbench of claim 1, further comprising a wireless network communication module, wherein: the wireless network communication module transmits the installation geographical position, the working condition data, the product appearance and the actual production quantity of the equipment to the cloud server through the Internet and/or receives the remote operation instruction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910188682.6A CN109822729B (en) | 2019-03-13 | 2019-03-13 | Cloud control movable type pole pulling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910188682.6A CN109822729B (en) | 2019-03-13 | 2019-03-13 | Cloud control movable type pole pulling machine |
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| Publication Number | Publication Date |
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| CN109822729A CN109822729A (en) | 2019-05-31 |
| CN109822729B true CN109822729B (en) | 2024-03-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910188682.6A Active CN109822729B (en) | 2019-03-13 | 2019-03-13 | Cloud control movable type pole pulling machine |
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| CN (1) | CN109822729B (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10603817B2 (en) * | 2016-01-08 | 2020-03-31 | Columbia Machine, Inc. | Fully automated mold change with product height change |
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2019
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|---|---|---|---|---|
| GB190406298A (en) * | 1904-03-15 | 1904-07-21 | Theodor Geck | Improvements in Multiple Wire-drawing Machines. |
| JP3001665U (en) * | 1994-03-03 | 1994-09-06 | 原田工業株式会社 | Coupling bolt extraction jig |
| CN1689218A (en) * | 2002-10-04 | 2005-10-26 | 依诺森股份有限公司 | Energy-autarchic electromechanical radio switch |
| KR20100009837A (en) * | 2008-07-21 | 2010-01-29 | 주식회사 천일콘크리트 | Device of a concreted supporting instrument for telegraph poleficing |
| EP2241405A1 (en) * | 2009-04-17 | 2010-10-20 | Yu-Chen Chen | Hydraulic puller |
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| CN109822729A (en) | 2019-05-31 |
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