CN109822720B - Lower rotary device of mold furnace after sintering and cooling of foamed ceramics - Google Patents
Lower rotary device of mold furnace after sintering and cooling of foamed ceramics Download PDFInfo
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- CN109822720B CN109822720B CN201910266068.7A CN201910266068A CN109822720B CN 109822720 B CN109822720 B CN 109822720B CN 201910266068 A CN201910266068 A CN 201910266068A CN 109822720 B CN109822720 B CN 109822720B
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- 239000000919 ceramic Substances 0.000 title claims abstract description 44
- 238000005245 sintering Methods 0.000 title claims abstract description 38
- 238000001816 cooling Methods 0.000 title claims abstract description 37
- 230000005540 biological transmission Effects 0.000 claims description 25
- 229910000831 Steel Inorganic materials 0.000 claims description 12
- 239000010959 steel Substances 0.000 claims description 12
- 238000013461 design Methods 0.000 claims description 11
- 238000005187 foaming Methods 0.000 claims 4
- 238000000034 method Methods 0.000 abstract description 8
- 230000000712 assembly Effects 0.000 abstract description 7
- 238000000429 assembly Methods 0.000 abstract description 7
- 230000001174 ascending effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Abstract
The invention provides a lower rotary device of a foamed ceramic sintering cooling rear die, which comprises two lifting assemblies, a first conveying trolley assembly, a second trolley conveying assembly and an auxiliary conveying assembly, wherein the foamed ceramic sintering cooling conveying line is conveyed from left to right, the two lifting assemblies are distributed on the left side and the right side of the foamed ceramic sintering cooling conveying line, the first conveying trolley assembly, the second conveying trolley assembly and the auxiliary conveying assembly are arranged below the foamed ceramic sintering cooling conveying line, and the first conveying trolley assembly, the second conveying trolley assembly and the auxiliary conveying assembly are arranged between the two lifting assemblies. The rotary device under the die furnace after sintering and cooling of the foamed ceramic has the advantages of saving space and ensuring the speed of the die conveying process and the stability of the die conveying process.
Description
Technical Field
The invention relates to the field of rotary devices of foamed ceramic sintered and cooled dies, in particular to a rotary device under a furnace of a foamed ceramic sintered and cooled die.
Background
At present, after the foamed ceramic is sintered and cooled, the foamed ceramic is taken away, and a die used in the sintering process of the foamed ceramic is rotated for recycling. The whole process of the rotation of the mould at present adopts the conveying roller way to carry out the conveying, so that the occupied space is large, meanwhile, the phenomenon that the conveying roller way is blocked sometimes occurs in the conveying process, and the conveying efficiency of the mould cannot be ensured.
Disclosure of Invention
The invention aims to provide a lower rotary device of a die after sintering and cooling of foamed ceramics, which solves one or more of the problems in the prior art.
The invention provides a lower rotary device of a foamed ceramic sintering cooling rear die, which comprises two lifting assemblies, a first conveying trolley assembly, a second trolley conveying assembly and an auxiliary conveying assembly, wherein the foamed ceramic sintering cooling conveying line is conveyed from left to right, the two lifting assemblies are distributed on the left side and the right side of the foamed ceramic sintering cooling conveying line, the first conveying trolley assembly, the second conveying trolley assembly and the auxiliary conveying assembly are arranged below the foamed ceramic sintering cooling conveying line, and the first conveying trolley assembly, the second conveying trolley assembly and the auxiliary conveying assembly are arranged between the two lifting assemblies.
The right end of the foamed ceramic sintering cooling transmission line is provided with a first auxiliary limiting block, and the surface of the first auxiliary limiting block adopts a spherical design.
Wherein, two lifting assembly relative distribution contains a chain formula lift in every lifting assembly, is equipped with a lift platform on the chain formula lift, is equipped with the revolving cylinder who is connected with the air pump on the lift platform, is equipped with the rotation axis on the revolving cylinder, is equipped with two clamping jaw anchor clamps on the rotation axis.
Further, a limiting plate is arranged on one side, facing the auxiliary conveying assembly, of the chain type lifter. And limiting the conveying range of the first conveying trolley assembly and the second conveying trolley assembly by using limiting plates.
The first conveying trolley assembly comprises a first conveying trolley and a first conveying trolley driving assembly, the second conveying trolley assembly comprises a second conveying trolley and a second conveying trolley driving assembly, the first conveying trolley driving assembly and the second conveying trolley driving assembly are identical in structure, the first conveying trolley driving assembly and the second conveying trolley driving assembly are symmetrically distributed, the first conveying trolley driving assembly comprises a winch, an auxiliary roller and a steel wire rope, one end of the steel wire rope is connected with the winch, the other end of the steel wire rope penetrates through the first conveying trolley or the second conveying trolley to be connected with the winch around the auxiliary roller, the winch controls left and right conveying of the first conveying trolley and the second conveying trolley through the steel wire rope, and the auxiliary roller is arranged on a placing table of the auxiliary conveying assembly.
Further, the bottoms of the first conveying trolley and the second conveying trolley are respectively provided with a roller, the bottoms of the rollers are provided with a sliding groove, the ground is provided with a track, the shape, the size and the position of the track correspond to those of the sliding groove, and the top of the track is embedded in the sliding groove.
Further, be equipped with first rollgang on the first conveying dolly, be equipped with the second rollgang of two stations at least in the auxiliary conveying subassembly, the second rollgang sets up on laying the bench, be equipped with the third rollgang on the second conveying dolly, first rollgang, second rollgang and third rollgang set up on same horizontal plane, and all adopt the conveying design from right side to left, be equipped with first contact piece on the right side outer wall of first conveying dolly, be equipped with second contact piece and third contact piece on the outer wall of laying the left and right sides of bench respectively, second contact piece and third contact piece all are connected with the power through the wire, be equipped with the fourth contact piece on the outer wall of the left side of second conveying dolly, the position of fourth contact piece corresponds with the position of third contact piece, the position of second contact piece corresponds with the position of first contact piece.
Further, a second auxiliary limiting block is arranged on the first conveying trolley at the left side of the first driving roller way, and the surface of the second auxiliary limiting block adopts a spherical design. The movement of the die on the surface of the first conveying trolley can be effectively limited through the design of the second auxiliary limiting block. The operation of the rotary device under the die furnace is more stable and reliable after the whole foamed ceramic is sintered and cooled.
Further, a second conveying roller with two stations is arranged in the auxiliary conveying assembly.
The mold furnace lower rotating device after sintering and cooling of the foamed ceramic has the advantages that: reasonable structure, low cost, convenient maintenance, stable conveying process and high conveying efficiency.
Drawings
FIG. 1 is a schematic diagram of a rotary device under a mold furnace after sintering and cooling of foamed ceramics according to an embodiment of the invention;
FIG. 2 is an enlarged view of portion A-a of FIG. 1;
fig. 3 is an enlarged view of the portion a-b of fig. 1.
Detailed Description
As shown in fig. 1, the invention provides a lower rotary device of a foamed ceramic sintering cooling rear mold furnace, which comprises two lifting components, a first conveying trolley component, a second conveying trolley component and an auxiliary conveying component, wherein the foamed ceramic sintering cooling conveying line 1 is conveyed from left to right, the two lifting components are distributed on the left side and the right side of the foamed ceramic sintering cooling conveying line 1, the first conveying trolley component, the second conveying trolley component and the auxiliary conveying component are arranged below the foamed ceramic sintering cooling conveying line 1, and the first conveying trolley component, the second conveying trolley component and the auxiliary conveying component are arranged between the two lifting components. Thus, the space can be effectively saved, and the transmission efficiency of the die 2 is ensured.
As a preferred embodiment of the present embodiment, as shown in fig. 1 and fig. 2, a first auxiliary limiting block 19 is disposed at the right end of the foamed ceramic sintering cooling transmission line 1, the first auxiliary limiting block 19 is used for limiting the conveyed mold 2, and the surface of the first auxiliary limiting block 19 adopts a spherical design.
As the preference of this embodiment, two lifting assemblies are distributed relatively, each lifting assembly comprises a chain type lifter 3, a lifting platform 5 is arranged on the chain type lifter 3, a rotary cylinder 6 connected with an air pump is arranged on the lifting platform 5, a rotary shaft is arranged on the rotary cylinder 6, and a double-clamping jaw clamp 7 is arranged on the rotary shaft.
Preferably, the chain elevator 3 is provided with a limiting plate on a side facing the auxiliary conveying assembly. And limiting the conveying range of the first conveying trolley assembly and the second conveying trolley assembly by using limiting plates.
As a preferable mode of this embodiment, the first conveying trolley assembly includes a first conveying trolley 17 and a first conveying trolley driving assembly, the second conveying trolley assembly includes a second conveying trolley 12 and a second conveying trolley driving assembly, the first conveying trolley driving assembly and the second conveying trolley driving assembly have the same structure, the first conveying trolley driving assembly and the second conveying trolley driving assembly are symmetrically distributed, the first conveying trolley driving assembly includes a winch 8, an auxiliary roller 10 and a wire rope 9, one end of the wire rope 9 is connected with the winch 8, the other end of the wire rope 9 passes through the first conveying trolley 17 or the second conveying trolley 12 to be connected with the winch 8 around the auxiliary roller, the winch 8 controls left and right conveying of the first conveying trolley 17 and the second conveying trolley 12 through the wire rope 9, and the auxiliary roller 10 is arranged on a placement table 15 of the auxiliary conveying assembly.
As a preference of this embodiment, the bottoms of the first conveying trolley 17 and the second conveying trolley 12 are respectively provided with a roller 13, the bottoms of the rollers 13 are provided with a sliding groove, the ground is provided with a track 11, the shape, size and position of the track 11 correspond to those of the sliding groove, and the top of the track 11 is embedded in the sliding groove, so that the first conveying trolley 17 and the second conveying trolley 12 can run more stably.
As a preferable mode of this embodiment, the first conveying trolley 17 is provided with a first driving roller way 18, the auxiliary conveying assembly is provided with a second conveying roller way 16 with two stations, the second conveying roller way 16 is arranged on the placement table 15, the second conveying trolley 12 is provided with a third conveying roller way 14, the first driving roller way 18, the second conveying roller way 16 and the third conveying roller way 14 are arranged on the same horizontal plane, all adopt conveying designs from right to left, the outer wall of the right side of the first conveying trolley 17 is provided with a first contact piece, the outer walls of the left side and the right side of the placement table 15 are respectively provided with a second contact piece and a third contact piece, the second contact piece and the third contact piece are connected with a power supply through wires, the outer wall of the left side of the second conveying trolley 12 is provided with a fourth contact piece, the position of the fourth contact piece corresponds to the position of the third contact piece, and the position of the second contact piece corresponds to the position of the first contact piece.
As a preferable example of this embodiment, as shown in fig. 1 and 3, a second auxiliary limiting block 20 is disposed on the first conveying trolley 17 at the left side of the first roller way 18, and the surface of the second auxiliary limiting block 20 adopts a spherical design. The movement of the mould 2 on the surface of the first transfer trolley 17 can be effectively limited by the design of the second auxiliary limiting block 20. The operation of the rotary device under the die furnace is more stable and reliable after the whole foamed ceramic is sintered and cooled.
The lower rotary device of the die furnace after sintering and cooling of the foamed ceramic described in the embodiment is controlled by a PLC program, and the working principle is as follows: after demolding, the die 2 is conveyed to the right end of the foamed ceramic sintering cooling transmission line 1, at the moment, the lifting platform 5 is at a grabbing waiting station, the double-clamping jaw clamp 7 is at an initial station of the clamp, the lifting platform 5 is higher than the foamed ceramic sintering cooling transmission line 1, the rotating cylinder 6 on the lifting platform 5 controls the double-clamping jaw clamp 7 to rotate to the upper side of the die 2, the double-clamping jaw clamp 7 is opened, then the lifting platform 5 descends to a position where the double-clamping jaw clamp 7 clamps the die 2, pauses, then the double-clamping jaw clamp 7 tightens the clamping die 2, then the rotating cylinder 6 controls the double-clamping jaw clamp 7 to reversely rotate to restore the initial station of the clamp, then the lifting platform 5 drives the rotating cylinder 6, the double-clamping jaw clamp 7 and the die 2 to descend, when the bottom of the die 2 and the upper surface of the third conveying roller way 14 are in the same horizontal plane, the lifting platform 5 is suspended, at the moment, the second conveying trolley 12 is at an initial station of the second trolley, the right side of the second conveying trolley 12 is in contact with a limiting plate on the right side, the rotating cylinder 6 on the lifting platform 5 controls the double-clamping-jaw clamp 7 to rotate to the upper side of the third conveying roller way 14, then the double-clamping-jaw clamp 7 is loosened, the die 2 is separated from the double-clamping-jaw clamp 7, then the lifting platform 5 is lifted, the rotating cylinder 6 controls the double-clamping-jaw clamp 7 to reversely rotate in the lifting process, the initial station of the clamp is restored before the foamed ceramic sintering cooling transmission line 1 is reached, and then the lifting platform 5 continues to upwards move to be restored to a grabbing waiting station; meanwhile, the winch 8 drives the second conveying trolley 12 to move leftwards along the track 11 through the steel wire rope, when the left side of the second conveying trolley 12 contacts with the right side of the placing table 15, the winch 8 stops working, at the moment, the first conveying trolley 17 is positioned at a first trolley waiting station, the position of the fourth contact piece contacts with the third contact piece, the position of the second contact piece contacts with the first contact piece, the third conveying roller way 14, the second conveying roller way 16 and the first conveying roller way 18 start to drive the die 2 to move leftwards, when the die 2 is separated from the third conveying roller way 14, the position of the fourth contact piece contacts with the third contact piece, the third conveying roller way 14 stops working, the winch 8 starts working, and the winch 8 drives the second conveying trolley 12 to move rightwards to the initial station of the second trolley through the steel wire rope 9; when the die 2 is conveyed to the left side surface of the die and the second auxiliary limiting block 20, the winch 8 at the other side starts to work, the winch 8 drives the first conveying trolley 17 to move leftwards through the steel wire rope 9, the contact between the position of the second contact piece and the first contact piece is released, the first conveying roller way 18 stops running, when the left side of the first conveying trolley 17 is contacted with the limiting plate on the other chain type lifter 3, the lifting platform 5 on the other chain type lifter 3 is at the second station to be grabbed, the double-clamping jaw clamp 7 is at the initial station of the second clamp, the lifting platform 5 is higher than the upper surface of the first conveying trolley 17, the rotary cylinder 6 on the lifting platform 5 controls the double-clamping jaw clamp 7 to rotate to the upper side of the die 2, the double-clamping jaw clamp 7 is opened, then the lifting platform 5 is lowered to the position where the double-clamping jaw clamp 7 clamps the die 2, and the die is suspended, then the double-jaw clamp 7 tightens up and clamps the die 2, then the rotary cylinder 6 controls the double-jaw clamp 7 to reversely rotate to restore the initial station of the second clamp, at the moment, the lifting platform 5 drives the rotary cylinder 6, the double-jaw clamp 7 and the die 2 to ascend, when the bottom of the die 2 and the upper surface of the foamed ceramic sintering cooling transmission line 1 are at the same level, the lifting platform 5 pauses, the winch 8 starts working, the winch 8 drives the first conveying trolley 17 to rightwards to move to the waiting station of the first trolley through the steel wire rope 9, the rotary cylinder 6 on the lifting platform 5 controls the double-jaw clamp 7 to rotate to the upper part of the third conveying roller way 14, then the double-jaw clamp 7 is loosened, and the die 2 is separated from the double-jaw clamp 7, then the lifting platform 5 ascends, the rotary air cylinder 6 controls the double-clamping jaw clamp 7 to reversely rotate to restore the initial station of the second clamp in the ascending process, and then the lifting platform 5 starts to downwards run to restore the second station to be grabbed.
In the embodiment, two conveying trolleys (the first conveying trolley 17 and the second conveying trolley 12) are adopted for sectional conveying, so that the defect that the back-and-forth distance is too long when one conveying trolley is used is effectively shortened, and the working efficiency of the die in conveying under the furnace is effectively guaranteed.
The foregoing is merely a preferred embodiment of the present invention, and it should be noted that it will be apparent to those skilled in the art that several similar modifications and improvements can be made without departing from the inventive concept, and these should also be considered as being within the scope of the present invention.
Claims (8)
1. The utility model provides a rotary device under foaming ceramic sintering cooling back mould stove, a serial communication port, including two lifting unit, first conveying dolly subassembly, second dolly transmission subassembly and auxiliary conveying subassembly, foaming ceramic sintering cooling transmission line (1) is from left side to right conveying, two lifting unit distributes in the left and right sides of foaming ceramic sintering cooling transmission line (1), first conveying dolly subassembly, second conveying dolly subassembly and auxiliary conveying subassembly set up in foaming ceramic sintering cooling transmission line (1) below, first conveying dolly subassembly, second conveying dolly subassembly and auxiliary conveying subassembly set up between two lifting unit.
2. The rotary device under the mold furnace after sintering and cooling of the foamed ceramic according to claim 1, wherein a first auxiliary limiting block (19) is arranged at the right end of the foamed ceramic sintering and cooling transmission line (1), and the surface of the first auxiliary limiting block (19) adopts a spherical design.
3. The rotary device under the mold furnace after sintering and cooling of the foamed ceramics according to claim 1, wherein two lifting components are distributed relatively, each lifting component comprises a chain type lifter (3), a lifting platform (5) is arranged on each chain type lifter (3), a rotary cylinder (6) connected with an air pump is arranged on each lifting platform (5), a rotary shaft is arranged on each rotary cylinder (6), and a double-clamping jaw clamp (7) is arranged on each rotary shaft.
4. The rotary device under the mold furnace after sintering and cooling of the foamed ceramics according to claim 1, wherein the first conveying trolley component comprises a first conveying trolley (17) and a first conveying trolley driving component, the second conveying trolley component comprises a second conveying trolley (12) and a second conveying trolley driving component, the first conveying trolley driving component and the second conveying trolley driving component are of the same structure, the first conveying trolley driving component and the second conveying trolley driving component are symmetrically distributed, the first conveying trolley driving component comprises a winch (8), an auxiliary roller (10) and a steel wire rope (9), one end of the steel wire rope (9) is connected with the winch (8), the other end of the steel wire rope (9) penetrates through the first conveying trolley (17) or the second conveying trolley (12) to be connected with the winch (8) around the auxiliary roller, the winch (8) controls left and right conveying of the first conveying trolley (17) and the second conveying trolley (12) through the steel wire rope (9), and the auxiliary roller (10) is arranged on an auxiliary conveying table (15).
5. The rotary device under the mold furnace after sintering and cooling of the foamed ceramics according to claim 4, wherein the bottoms of the first conveying trolley (17) and the second conveying trolley (12) are respectively provided with a roller (13), the bottoms of the rollers (13) are provided with sliding grooves, the ground is provided with a track (11), the shape, the size and the position of the track (11) correspond to those of the sliding grooves, and the top of the track (11) is embedded in the sliding grooves.
6. The rotary device under the mold furnace after sintering and cooling of the foamed ceramic according to claim 4, wherein a first transmission roller way (18) is arranged on the first transmission trolley (17), a second transmission roller way (16) with at least two stations is arranged in the auxiliary transmission assembly, the second transmission roller way (16) is arranged on the placing table (15), a third transmission roller way (14) is arranged on the second transmission trolley (12), the first transmission roller way (18), the second transmission roller way (16) and the third transmission roller way (14) are arranged on the same horizontal plane, a right-to-left transmission design is adopted, a first contact piece is arranged on the outer wall on the right side of the first transmission trolley (17), a second contact piece and a third contact piece are respectively arranged on the outer walls on the left side and the right side of the placing table (15), the second contact piece and the third contact piece are connected with a power supply through wires, a fourth contact piece is arranged on the outer wall on the left side of the second transmission trolley (12), the position of the fourth contact piece corresponds to the position of the third contact piece, and the position of the second contact piece corresponds to the position of the first contact piece.
7. The rotary device under the mold furnace after sintering and cooling of the foamed ceramic according to claim 6, wherein a second auxiliary limiting block (20) is arranged on a first conveying trolley (17) at the left side of the first driving roller way (18), and the surface of the second auxiliary limiting block (20) adopts a spherical design.
8. The rotary device under the mold after sintering and cooling of the foamed ceramics according to claim 6, wherein the auxiliary conveying assembly is provided with a second conveying roller way (16) with two stations.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910266068.7A CN109822720B (en) | 2019-04-03 | 2019-04-03 | Lower rotary device of mold furnace after sintering and cooling of foamed ceramics |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910266068.7A CN109822720B (en) | 2019-04-03 | 2019-04-03 | Lower rotary device of mold furnace after sintering and cooling of foamed ceramics |
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| Publication Number | Publication Date |
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| CN109822720A CN109822720A (en) | 2019-05-31 |
| CN109822720B true CN109822720B (en) | 2024-04-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910266068.7A Active CN109822720B (en) | 2019-04-03 | 2019-04-03 | Lower rotary device of mold furnace after sintering and cooling of foamed ceramics |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102416665A (en) * | 2011-11-29 | 2012-04-18 | 唐山惠达陶瓷(集团)股份有限公司 | High-pressure integrated toilet production line |
| CN105382918A (en) * | 2015-12-16 | 2016-03-09 | 广西北流市智宇陶瓷自动化设备有限公司 | Automatic molding production line of ceramic blanks |
| CN105382926A (en) * | 2015-11-14 | 2016-03-09 | 简军 | Production line and production technology for manufacturing foam ceramic insulation board |
| JP2016155356A (en) * | 2015-02-26 | 2016-09-01 | 富士通株式会社 | Mold transport device and mold transport method |
| CN210100258U (en) * | 2019-04-03 | 2020-02-21 | 中集绿建环保新材料(连云港)有限公司 | Lower rotary device of mold furnace after sintering and cooling of foamed ceramic |
-
2019
- 2019-04-03 CN CN201910266068.7A patent/CN109822720B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102416665A (en) * | 2011-11-29 | 2012-04-18 | 唐山惠达陶瓷(集团)股份有限公司 | High-pressure integrated toilet production line |
| JP2016155356A (en) * | 2015-02-26 | 2016-09-01 | 富士通株式会社 | Mold transport device and mold transport method |
| CN105382926A (en) * | 2015-11-14 | 2016-03-09 | 简军 | Production line and production technology for manufacturing foam ceramic insulation board |
| CN105382918A (en) * | 2015-12-16 | 2016-03-09 | 广西北流市智宇陶瓷自动化设备有限公司 | Automatic molding production line of ceramic blanks |
| CN210100258U (en) * | 2019-04-03 | 2020-02-21 | 中集绿建环保新材料(连云港)有限公司 | Lower rotary device of mold furnace after sintering and cooling of foamed ceramic |
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