CN109822324A - A kind of gear ring hot pressing device of double-station - Google Patents
A kind of gear ring hot pressing device of double-station Download PDFInfo
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- CN109822324A CN109822324A CN201811603229.9A CN201811603229A CN109822324A CN 109822324 A CN109822324 A CN 109822324A CN 201811603229 A CN201811603229 A CN 201811603229A CN 109822324 A CN109822324 A CN 109822324A
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Abstract
The invention discloses a kind of gear ring hot pressing devices of double-station, it is related to the technical field of flywheel manufacture, including support plate, support frame, flywheel position portion, gear ring press fitting part and master control part, flywheel position portion includes workbench, working plate and rodless cylinder, working plate is equipped with sliding slot, sliding is equipped with traveller in sliding slot, traveller is driven by rodless cylinder, the upper end of traveller is equipped with positioning column, gear ring press-fit portion point includes support rod, mounting plate and hydraulic cylinder, hydraulic cylinder is installed on a mounting board, the piston-rod lower end of hydraulic cylinder is equipped with push plate, the lower end surface of push plate is equipped with pressing plate, the lower end surface of pressing plate is equipped with pressing ring, the outer circumference surface of pressing ring is equipped with cooling tube, master control part includes total button box and master control panel, total button box and master control panel are electric with the rodless cylinder on both sides and the hydraulic cylinder on both sides respectively Property connection.The present invention has the advantages that structure is simple and convenient to operate, is easy to maintain, work efficiency is high.
Description
Technical field
The present invention relates to the technical fields of flywheel manufacture, and in particular to a kind of gear ring hot pressing device of double-station.
Background technique
Flywheel is that have appropriate rotary inertia, play storage and the revolving member of release kinetic energy, is common in machine, vapour
Vehicle, bicycle etc. have the colyliform accumulator compared with large rotating inertia.Flywheel, which is mounted on machine rotating shaft, has larger turn
The colyliform accumulator of dynamic inertia.When machine rotational speed increases, the kinetic energy of flywheel increases, and energy storage or saving is got up；Work as machine rotational speed
When reduction, flywheel energy is reduced, and energy is released.Flywheel can be used to reduce the velocity perturbation of machine operation process.
Flywheel can first make the gear teeth with flywheel respectively during processing, then be stitched together.Traditional processing
Mode is welding, the two is welded together, but such mode is not accurate enough, in order to produce the higher flywheel of precision, is used
Hot worked mode heats the gear teeth completed the process, the gear teeth nature distending after being heated, then the gear teeth are placed on flywheel and are used in combination
Pressing device pressure is integrated, and the gear teeth after by cold events then cooperate on flywheel naturally.But it is existing for gear ring
Press-loading device in practical operation, the pushing precision of feeding mechanism is poor, whole operation process is cumbersome and laborious, production efficiency
It is low, safety coefficient is low.
China Patent Publication No. is that the utility model of CN204524703U discloses a kind of fly wheel assembly heat-seal tool pressure
It attaches together and sets, including positioning table, pressing circle and pilum, wherein the pressing circle is located at the surface of the positioning table, pressing circle
Inner wall be equipped with ladder hole, ladder hole is equipped with three layers, respectively the first aperture layer altogether, the second aperture layer and third aperture layer, pressure
Closing circle top is the pilum, and scroll chuck is equipped between pressing circle and pilum, and the lateral surface of pilum is equipped with lifting column, lifting
Column is externally provided with vertical rail, and vertical rail is equipped with balladeur train, and the outer wall of balladeur train is equipped with sliding block, and sliding block is located in vertical rail,
Balladeur train is located at the outside of pilum, and balladeur train is fixed on lifting column.The pressing device is mainly between the wheel body and the gear teeth of flywheel
Cooperation.Positioning table is used to position the gear teeth and wheel body of flywheel, is then again pressed together the two with pressing circle, and presses circle
On pilum then move up and down with pressing circle both to press.But the pressing device structure is too simple, and there is no well
Solve the technical issues of the application is proposed.
In conclusion need to design a kind of device of gear ring assembling on flywheel, it is in the prior art to solve
The problems such as installation effectiveness of gear ring is low, safety coefficient is low.
Summary of the invention
It is caused by the prior art to solve the purpose of the present invention is to provide a kind of gear ring hot pressing device of double-station
Drawbacks described above.
A kind of gear ring hot pressing device of double-station, including support plate, support frame, flywheel position portion, gear ring press-fit portion
Divide and master control part, the support plate are horizontally arranged at the top of support frame, the bottom of the support frame is welded by floor
There is bottom plate, the lower end surface of the bottom plate is pasted with vibration damping friction pad；
The flywheel position portion includes left station and right working position, and the left station and right working position are equipped with the work of convex
Make platform and working plate, the workbench is made of horizontal mounting plate, horizontal mounting plate and vertical support column, the horizontal mounting plate
The upper surface of support plate is mounted on by screw, the horizontal mounting plate and vertical support column are uniformly welded on horizontal mounting plate
Upper surface, the working plate are mounted on the upper surface of horizontal mounting plate and vertical support column by screw, set on the working plate
There is the sliding slot of front and back direction, the rodless cylinder of front and back direction be installed on the horizontal mounting plate by cylinder mounting plate between two parties,
The rodless cylinder is equipped with sliding block, and the upper surface of the sliding block is equipped with slide plate, and the upper surface of the slide plate is equipped between two parties
Traveller, the traveller sliding are set in sliding slot, and the upper end of the traveller is coaxially installed with positioning column；
The gear ring press-fit portion point includes support rod, mounting plate and hydraulic cylinder, and the lower end of the support rod is equipped with lower installation
The upper end of seat and the upper surface for being mounted on support plate, the support rod is equipped with upper mounting seat and is mounted on the lower end surface of mounting plate,
The hydraulic cylinder straight down and is left and right symmetrically arranged on a mounting board, and the piston-rod end of the hydraulic cylinder is equipped with die shank,
The lower end of the die shank is equipped with push plate, and the both sides of the push plate are symmetrically installed with guide post, are slidably fitted with and lead on the guide post
It covers and installs guide sleeve on a mounting board, the lower end surface of the push plate is equipped with pressing plate, and the lower end surface of the pressing plate is equipped with pressure
The outer circumference surface of circle, the pressing ring is equipped with cooling tube, and the cooling tube connect with external air source and on connecting line
Equipped with solenoid valve, gas outlet straight down is laid on the cooling tube；
The master control part includes total button box and master control panel, the front side middle part peace of the support plate and mounting plate
Equipped with horizontal mounting plate, the General control box is mounted in horizontal mounting plate, and the General control box is equipped with total start button, total
Scram button, general reset button and total power button；The master control panel is centrally mounted at the upper end of mounting plate by support
Face is symmetrically installed with left indicator light one and right indicating lamp above the master control panel and electrically connects with master control panel together
It connects, total button box and master control panel are electrically connected with the rodless cylinder on both sides and the hydraulic cylinder on both sides respectively, described total
Control panel and the solenoid valve on both sides are electrically connected.
Preferably, left metal plate placement plate and right metal plate placement plate, the left metal plate are symmetrically installed on front side of the support frame
Be placed with left button box and right button box in golden placement plate and right metal plate placement plate respectively, the left button box be set to left station
Rodless cylinder and hydraulic cylinder be electrically connected, the left button box be equipped with left start button, left scram button, left reset button
With left power knob；The right button box is electrically connected with the rodless cylinder and hydraulic cylinder for being set to right working position, the right button box
It is equipped with right start button, right scram button, right reset button and right power knob.
Preferably, the two sides of the support frame are symmetrically arranged with left support bar and right support bar, the left support bar and right branch
It is respectively equipped with left control panel and right control panel on strut, left indicator light two, institute are electrically connected on the left control panel
It states left control panel and is electrically connected set on the solenoid valve, rodless cylinder and hydraulic cylinder of left station；The right control panel powers on
Property is connected with right indicating lamp two, and the right control panel and solenoid valve, rodless cylinder and hydraulic cylinder set on right working position electrically connect
It connects.
Preferably, the back of the upper surface of the working plate and the right and left are equipped with sensor mounting plate, the sensing
Optoelectronic switch is installed, the optoelectronic switch and master control panel are electrically connected, and the left control panel and are set on device mounting plate
It is electrically connected in the optoelectronic switch of left station, the right control panel and the optoelectronic switch set on right working position are electrically connected.
Preferably, four corners of the upper surface of the support plate are equipped with mounting rod, the inside of the mounting rod of front side
It is symmetrically installed with safe grating by metal plate installation sheet, the safe grating and master control panel are electrically connected.
Preferably, acrylic board is installed, the middle part of the acrylic board is equipped with grid screen window between the mounting rod.
Advantages of the present invention: the gear ring heated is first placed on flywheel by the present invention, then flywheel and gear ring are put together
Onto the positioning column of two stations, then total start button on total button box is pressed, the rodless cylinder of two stations drives flywheel
And gear ring is moved rearwardly into and is in close contact with rear position margining plate, then, the optoelectronic switch of two stations judges that being pressed position is to have
Flywheel and gear ring, then master control panel is transmitted signals to, master control panel controls the piston rod elongation of the hydraulic cylinder on both sides
And with dynamic pressure plate and pressing ring downlink, gear ring is pressed on flywheel by pressure when by pressing ring downlink, finally, by soft from cooling
Gas outlet on pipe quickly sprays pressure-air, connects gear ring quickly closely by cold events and with flywheel, during which passes through master control
The numerical value of the relevant parameters such as output pressure, downlink height and the dwell time of hydraulic cylinder on panel setting processed both sides.In the present invention
The gear ring hot pressing device of double-station have the advantages that structure is simple and convenient to operate, is easy to maintain, work efficiency is high.
Detailed description of the invention
Fig. 1 is the structural schematic diagram that the present invention integrally faces.
Fig. 2 is the structural schematic diagram of the vertical view of support plate.
Fig. 3 is the structural schematic diagram of the vertical view of workbench.
Fig. 4 is the structural schematic diagram of the vertical view of working plate.
Fig. 5 is the structural schematic diagram of the forward sight of workbench and working plate.
Fig. 6 is the structural schematic diagram of the grid screen window on acrylic board.
Fig. 7 and Fig. 8 is the structural schematic diagram of pressing plate, pressing ring and cooling tube.
Wherein, 1- support plate；2- support frame；3- floor；4- bottom plate；5- vibration damping friction pad；6- workbench；61- level peace
Loading board；62- horizontal mounting plate；The vertical support column of 63-；7- rodless cylinder；8- sliding block；9- cylinder mounting plate；10- slide plate；11- is sliding
Column；12- positioning column；13- working plate；131- sliding slot；14- rear position margining plate；15- optoelectronic switch；16- sensor mounting plate；17- flies
Wheel；18- gear ring；19- lower mounting seat；20- support rod；21- upper mounting seat；22- mounting plate；23- hydraulic cylinder；24- die shank；25-
Push plate；26- guide post；27- guide sleeve；28- pressing plate；29- pressing ring；30- cooling tube；31- horizontal mounting plate；The total button box of 32-；
The total start button of 33-；The total scram button of 34-；35- general reset button；36- total power button；37- support；The master control face 38-
Plate；The left indicator light one of 39-；40- right indicating lamp one；41- mounting rod；42- metal plate installation sheet；43- safe grating；44- acrylic
Plate；45- grid screen window；46- Left-side support bar；The left control panel of 47-；The left indicator light two of 48-；The left metal plate placement plate of 49-；50-
Left button box；The left start button of 51-；The left scram button of 52-；The left reset button of 53-；The left power knob of 54-；55- Right side support
Bar；The right control panel of 56-；57- right indicating lamp two；The right metal plate placement plate of 58-；59- right button box；The right start button of 60-；61-
Right scram button；The right reset button of 62-；The right power knob of 63-.
Specific embodiment
To be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, below with reference to
Specific embodiment, the present invention is further explained.
Embodiment 1
As shown in Figures 1 to 8, the gear ring hot pressing device of a kind of double-station, including support plate 1, support frame 2, flywheel are fixed
Bit position, gear ring press fitting part and master control part, the support plate 1 are horizontally arranged at the top of support frame 2, the support frame
2 bottom is welded with bottom plate 4 by floor 3, and the lower end surface of the bottom plate 4 is pasted with vibration damping friction pad 5；
The flywheel position portion includes left station and right working position, and the left station and right working position are equipped with the work of convex
Make platform 6 and working plate 13, the workbench 6 is made of horizontal mounting plate 61, horizontal mounting plate 62 and vertical support column 63, described
Horizontal mounting plate 61 is mounted on the upper surface of support plate 1 by screw, and the horizontal mounting plate 62 and vertical support column 63 are uniformly distributed
It is welded on the upper surface of horizontal mounting plate 61, the working plate 13 is mounted on horizontal mounting plate 62 and vertical support column by screw
63 upper surface, the working plate 13 are equipped with the sliding slot 131 of front and back direction, are installed on the horizontal mounting plate 61 by cylinder
Plate 9 is equipped with the rodless cylinder 7 of front and back direction between two parties, and the rodless cylinder 7 is equipped with sliding block 8, and the upper surface of the sliding block 8 is pacified
Equipped with slide plate 10, the upper surface of the slide plate 10 is equipped with traveller 5 between two parties, and the sliding of traveller 5 is set in sliding slot 131, described
The upper end of traveller 5 is coaxially installed with positioning column 12；
The gear ring press-fit portion point includes support rod 20, mounting plate 22 and hydraulic cylinder 23, and the lower end of the support rod 20 is set
There is lower mounting seat 19 and be mounted on the upper surface of support plate 1, the upper end of the support rod 20 is equipped with upper mounting seat 21 and is mounted on
The lower end surface of mounting plate 22, the hydraulic cylinder 23 straight down and are left and right symmetrically arranged on mounting plate 22, the hydraulic cylinder 23
Piston-rod end die shank 24 is installed, the lower end of the die shank 24 is equipped with push plate 25, and the both sides of the push plate 25 are symmetrically pacified
Equipped with guide post 26, it is slidably fitted with guide sleeve 27 on the guide post 26 and guide sleeve 27 is mounted on mounting plate 22, the push plate 25
Lower end surface pressing plate 28 is installed, the lower end surface of the pressing plate 28 is equipped with pressing ring 29, sets on the outer circumference surface of the pressing ring 29
There is cooling tube 30, the cooling tube 30 connect with external air source and is equipped with solenoid valve on connecting line, and the cooling is soft
Gas outlet straight down is laid on pipe 30；
The master control part includes total button box 32 and master control panel 38, before the support plate 1 and mounting plate 22
Middle side part is equipped with horizontal mounting plate 31, and the General control box 32 is mounted in horizontal mounting plate 31, on the General control box 32
Equipped with total start button 33, total scram button 34, general reset button 35 and total power button 36；The master control panel 38 passes through
Support 37 is centrally mounted at the upper surface of mounting plate 22, and the top of the master control panel 38 is symmetrically installed with left indicator light 1
With right indicating lamp 1 and with the electric connection of master control panel 38, the hydraulic cylinder 23 on both sides is arranged by master control panel 38
The numerical value of the relevant parameters such as output pressure, downlink height and dwell time passes through left indicator light 1 and one 40 points of right indicating lamp
Do not show whether the output pressure of the hydraulic cylinder 23 on both sides abnormal, total button box 32 and master control panel 38 respectively with both sides
Rodless cylinder 7 and the hydraulic cylinder 23 on both sides be electrically connected, the master control panel 38 and the solenoid valve on both sides are electrically connected, and are led to
Cross the initial time that master control panel 38 controls the jet of cooling tube 30.
In the present invention, left metal plate placement plate 49 and right metal plate placement plate are symmetrically installed in the front side of the support frame 2
58, it is placed with left button box 50 and right button box 59 respectively in the left metal plate placement plate 49 and right metal plate placement plate 58, it is described
Left button box 50 is electrically connected with the rodless cylinder 7 and hydraulic cylinder 23 for being set to left station, and the left button box 50 is opened equipped with a left side
Dynamic button 51, left scram button 52, left reset button 53 and left power knob 54；The right button box 59 be set to right working position
Rodless cylinder 7 and hydraulic cylinder 23 are electrically connected, and the right button box 59 is equipped with right start button 60, right scram button 61, the right side
Reset button 62 and right power knob 63.The press fitting station to the left side may be implemented by each button on left button box 50
The independent control of the press fitting station to the right may be implemented by each button on right button box 59 for independent control.It is such
Setting can allow the station of maintenance to stop working, the station of another can work on when being convenient for overhaul of the equipments.
In the present invention, the two sides of the support frame 2 are symmetrically arranged with left support bar 46 and right support bar 55, the left support
It is respectively equipped with left control panel 47 and right control panel 56 on bar 46 and right support bar 55, electrically connects on the left control panel 47
It is connected to left indicator light 2 48, the left control panel 47 and 23 electrical property of solenoid valve, rodless cylinder 7 and hydraulic cylinder set on left station
Connection；It is electrically connected with right indicating lamp 2 57 on the right control panel 56, the right control panel 56 and set on right working position
Solenoid valve rodless cylinder 7 and hydraulic cylinder 23 are electrically connected.The press fitting station to the left side may be implemented by left control panel 47
The independent control of the press fitting station to the right may be implemented by right control panel 56 for independent control.Such setting, convenient for setting
When standby maintenance, the station of maintenance can be allowed to stop working, the station of another can work on.
In the present invention, the back of the upper surface of the working plate 13 and the right and left are equipped with sensor mounting plate 16,
Optoelectronic switch 15 is installed, the optoelectronic switch 15 and master control panel 38 are electrically connected, institute on the sensor mounting plate 16
It states left control panel 47 and is electrically connected set on the optoelectronic switch 15 of left station, the right control panel 56 and set on right working position
Optoelectronic switch 15 is electrically connected.Judge to be pressed whether position has flywheel and gear ring by optoelectronic switch 15, then signal is transmitted
To master control panel 38 and corresponding left control panel 47 and right control panel 56.
Embodiment 2
As shown in Figures 1 to 8, the gear ring hot pressing device of a kind of double-station, including support plate 1, support frame 2, flywheel are fixed
Bit position, gear ring press fitting part and master control part, the support plate 1 are horizontally arranged at the top of support frame 2, the support frame
2 bottom is welded with bottom plate 4 by floor 3, and the lower end surface of the bottom plate 4 is pasted with vibration damping friction pad 5；
The flywheel position portion includes left station and right working position, and the left station and right working position are equipped with the work of convex
Make platform 6 and working plate 13, the workbench 6 is made of horizontal mounting plate 61, horizontal mounting plate 62 and vertical support column 63, described
Horizontal mounting plate 61 is mounted on the upper surface of support plate 1 by screw, and the horizontal mounting plate 62 and vertical support column 63 are uniformly distributed
It is welded on the upper surface of horizontal mounting plate 61, the working plate 13 is mounted on horizontal mounting plate 62 and vertical support column by screw
63 upper surface, the working plate 13 are equipped with the sliding slot 131 of front and back direction, are installed on the horizontal mounting plate 61 by cylinder
Plate 9 is equipped with the rodless cylinder 7 of front and back direction between two parties, and the rodless cylinder 7 is equipped with sliding block 8, and the upper surface of the sliding block 8 is pacified
Equipped with slide plate 10, the upper surface of the slide plate 10 is equipped with traveller 5 between two parties, and the sliding of traveller 5 is set in sliding slot 131, described
The upper end of traveller 5 is coaxially installed with positioning column 12；
The gear ring press-fit portion point includes support rod 20, mounting plate 22 and hydraulic cylinder 23, and the lower end of the support rod 20 is set
There is lower mounting seat 19 and be mounted on the upper surface of support plate 1, the upper end of the support rod 20 is equipped with upper mounting seat 21 and is mounted on
The lower end surface of mounting plate 22, the hydraulic cylinder 23 straight down and are left and right symmetrically arranged on mounting plate 22, the hydraulic cylinder 23
Piston-rod end die shank 24 is installed, the lower end of the die shank 24 is equipped with push plate 25, and the both sides of the push plate 25 are symmetrically pacified
Equipped with guide post 26, it is slidably fitted with guide sleeve 27 on the guide post 26 and guide sleeve 27 is mounted on mounting plate 22, the push plate 25
Lower end surface pressing plate 28 is installed, the lower end surface of the pressing plate 28 is equipped with pressing ring 29, sets on the outer circumference surface of the pressing ring 29
There is cooling tube 30, the cooling tube 30 connect with external air source and is equipped with solenoid valve on connecting line, and the cooling is soft
Gas outlet straight down is laid on pipe 30；
The master control part includes total button box 32 and master control panel 38, before the support plate 1 and mounting plate 22
Middle side part is equipped with horizontal mounting plate 31, and the General control box 32 is mounted in horizontal mounting plate 31, on the General control box 32
Equipped with total start button 33, total scram button 34, general reset button 35 and total power button 36；The master control panel 38 passes through
Support 37 is centrally mounted at the upper surface of mounting plate 22, and the top of the master control panel 38 is symmetrically installed with left indicator light 1
With right indicating lamp 1 and with the electric connection of master control panel 38, the hydraulic cylinder 23 on both sides is arranged by master control panel 38
The numerical value of the relevant parameters such as output pressure, downlink height and dwell time passes through left indicator light 1 and one 40 points of right indicating lamp
Do not show whether the output pressure of the hydraulic cylinder 23 on both sides abnormal, total button box 32 and master control panel 38 respectively with both sides
Rodless cylinder 7 and the hydraulic cylinder 23 on both sides be electrically connected, the master control panel 38 and the solenoid valve on both sides are electrically connected, and are led to
Cross the initial time that master control panel 38 controls the jet of cooling tube 30.
In the present invention, left metal plate placement plate 49 and right metal plate placement plate are symmetrically installed in the front side of the support frame 2
58, it is placed with left button box 50 and right button box 59 respectively in the left metal plate placement plate 49 and right metal plate placement plate 58, it is described
Left button box 50 is electrically connected with the rodless cylinder 7 and hydraulic cylinder 23 for being set to left station, and the left button box 50 is opened equipped with a left side
Dynamic button 51, left scram button 52, left reset button 53 and left power knob 54；The right button box 59 be set to right working position
Rodless cylinder 7 and hydraulic cylinder 23 are electrically connected, and the right button box 59 is equipped with right start button 60, right scram button 61, the right side
Reset button 62 and right power knob 63.The press fitting station to the left side may be implemented by each button on left button box 50
The independent control of the press fitting station to the right may be implemented by each button on right button box 59 for independent control.It is such
Setting can allow the station of maintenance to stop working, the station of another can work on when being convenient for overhaul of the equipments.
In the present invention, the two sides of the support frame 2 are symmetrically arranged with left support bar 46 and right support bar 55, the left support
It is respectively equipped with left control panel 47 and right control panel 56 on bar 46 and right support bar 55, electrically connects on the left control panel 47
It is connected to left indicator light 2 48, the left control panel 47 and 23 electrical property of solenoid valve, rodless cylinder 7 and hydraulic cylinder set on left station
Connection；It is electrically connected with right indicating lamp 2 57 on the right control panel 56, the right control panel 56 and set on right working position
Solenoid valve rodless cylinder 7 and hydraulic cylinder 23 are electrically connected.The press fitting station to the left side may be implemented by left control panel 47
The independent control of the press fitting station to the right may be implemented by right control panel 56 for independent control.Such setting, convenient for setting
When standby maintenance, the station of maintenance can be allowed to stop working, the station of another can work on.
In the present invention, the back of the upper surface of the working plate 13 and the right and left are equipped with sensor mounting plate 16,
Optoelectronic switch 15 is installed, the optoelectronic switch 15 and master control panel 38 are electrically connected, institute on the sensor mounting plate 16
It states left control panel 47 and is electrically connected set on the optoelectronic switch 15 of left station, the right control panel 56 and set on right working position
Optoelectronic switch 15 is electrically connected.Judge to be pressed whether position has flywheel and gear ring by optoelectronic switch 15, then signal is transmitted
To master control panel 38 and corresponding left control panel 47 and right control panel 56.
In the present invention, four corners of the upper surface of the support plate 1 are equipped with mounting rod 41, the mounting rod of front side
41 inside is symmetrically installed with safe grating 43 by metal plate installation sheet 42, and the safe grating 43 and master control panel 38 are electrically
Connection.During setting safe grating 43 can prevent gear ring 18 to be pressed on flywheel 17, staff protrudes into certainly from front side
Oneself body is caused danger.
In the present invention, acrylic board 44 is installed, the middle part of the acrylic board 44 is equipped between the mounting rod 41
Grid screen window 45.Acrylic board 44, which is arranged, facilitates personnel's gear ring 18 from rear side and the left and right sides to be pressed into the mistake on flywheel 17
Journey.And the gear ring 18 just heated can generate white smoke, setting grid screen window 45 facilitates this white smoke faster and better
It distributes.
In conclusion a kind of operating procedure of the gear ring hot pressing device of double-station involved in the present invention is as follows:
Step 1: staff presses total power button 36, powers on for the gear ring hot pressing device of the double-station, then
General reset button 35 is pressed, the gear ring hot pressing device of the double-station is allowed to be initialized；
Step 2: after the completion of initialization, the output of the hydraulic cylinder 23 on both sides is arranged by master control panel 38 by staff
The numerical value of the relevant parameters such as pressure, downlink height and dwell time；
Step 3: flywheel 17 and 18 sets of gear ring are put on the positioning column 12 of two stations by staff, then are pressed and always opened
Dynamic button 33, the rodless cylinder 7 of two stations drives flywheel 17 and gear ring 18 on two stations to move backwards, until flywheel 17
It is in close contact with rear position margining plate 14；
Step 4: the optoelectronic switch 15 of two stations judge be pressed position whether have the flywheel 17 for being placed into designated position and
Gear ring 18, then transmit signals to master control panel 38；
Step 5: master control panel 38 controls the piston rod elongation of the hydraulic cylinder 23 on both sides and with dynamic pressure plate 28 and pressing ring 29
Gear ring 18 is pressed on flywheel 17 by downlink, pressure when by 29 downlink of pressing ring；
Step 6: after completing pressing working procedure, master control panel 38 controls solenoid valve, by from the outlet on cooling tube 30
Outspoken speed sprays pressure-air and blows to the gear ring 18 and flywheel 17 pressed；
Step 7: complete it is quickly air-cooled after, the piston rod of the hydraulic cylinder 23 of two stations shrinks and with dynamic pressure plate 28 and pressure
29 uplinks are enclosed, then, it is initial that the rodless cylinder 7 of two stations drives flywheel 17 and gear ring 18 on two stations to be moved to forward
Position, staff take the flywheel 17 pressed away.
Advantages of the present invention: the gear ring 18 heated is first placed on flywheel 17 by the present invention, then by flywheel 17 and gear ring
18 are put into together on the positioning column 12 of two stations, then press total start button 33 on total button box 32, the nothing of two stations
Bar cylinder 7 drives flywheel 17 and gear ring 18 to be moved rearwardly into and is in close contact with rear position margining plate 14, and then, the photoelectricity of two stations is opened
It closes 15 and judges that being pressed position is to have the flywheel 17 and gear ring 18 placed, then transmit signals to master control panel 38, always
Control panel 38 controls the piston rod elongation of the hydraulic cylinder 23 on both sides and with 29 downlink of dynamic pressure plate 28 and pressing ring, by under pressing ring 29
Gear ring 18 is pressed on flywheel 17 by pressure when row, finally, by quickly spraying high pressure sky from gas outlet on cooling tube 30
Gas connects gear ring 18 quickly closely by cold events and with flywheel 17, during which, the hydraulic of both sides is arranged by master control face, 38
The numerical value of the relevant parameters such as output pressure, downlink height and the dwell time of cylinder 23.The gear ring hot pressing of double-station in the present invention
It attaches together to set and has the advantages that structure is simple and convenient to operate, is easy to maintain, work efficiency is high.
Therefore, embodiment disclosed above, in all respects are merely illustrative, not the only.It is all
It is included in the invention within the scope of the present invention or in the change being equal in the scope of the present invention.
Claims (6)
1. a kind of gear ring hot pressing device of double-station, it is characterised in that: including support plate (1), support frame (2), flywheel positioning
Partially, gear ring press fitting part and master control part, the support plate (1) are horizontally arranged at the top of support frame (2), the support
The bottom of frame (2) is welded with bottom plate (4) by floor (3), and the lower end surface of the bottom plate (4) is pasted with vibration damping friction pad (5)；
The flywheel position portion includes left station and right working position, and the left station and right working position are equipped with the workbench of convex
(6) and working plate (13), the workbench (6) is by horizontal mounting plate (61), horizontal mounting plate (62) and vertical support column (63)
Composition, the horizontal mounting plate (61) are mounted on the upper surface of support plate (1) by screw, the horizontal mounting plate (62) and erect
Allotment dagger (63) is uniformly welded on the upper surface of horizontal mounting plate (61), and the working plate (13) is mounted on vertically by screw
The upper surface of mounting plate (62) and vertical support column (63), the working plate (13) are equipped with the sliding slot (131) of front and back direction, institute
State the rodless cylinder (7) for being equipped with front and back direction on horizontal mounting plate (61) between two parties by cylinder mounting plate (9), the no bar gas
Cylinder (7) is equipped with sliding block (8), and the upper surface of the sliding block (8) is equipped with slide plate (10), and the upper surface of the slide plate (10) is placed in the middle
It is equipped with traveller (5), traveller (5) sliding is set in sliding slot (131), and the upper end of the traveller (5) is coaxially installed with positioning
Column (12)；
The gear ring press-fit portion point includes support rod (20), mounting plate (22) and hydraulic cylinder (23), under the support rod (20)
End is equipped with lower mounting seat (19) and is mounted on the upper surface of support plate (1), and the upper end of the support rod (20) is equipped with upper mounting seat
(21) and it is mounted on the lower end surfaces of mounting plate (22), the hydraulic cylinder (23) straight down and is left and right symmetrically arranged in mounting plate
(22) on, the piston-rod end of the hydraulic cylinder (23) is equipped with die shank (24), and the lower end of the die shank (24) is equipped with push plate
(25), the both sides of the push plate (25) are symmetrically installed with guide post (26), are slidably fitted with guide sleeve (27) simultaneously on the guide post (26)
Guide sleeve (27) is mounted on mounting plate (22), the lower end surface of the push plate (25) is equipped with pressing plate (28), the pressing plate (28)
Lower end surface be equipped with pressing ring (29), the outer circumference surface of the pressing ring (29) is equipped with cooling tube (30), the cooling tube
(30) it is connect with external air source and is equipped with solenoid valve on connecting line, be laid with straight down on the cooling tube (30)
Gas outlet；
The master control part includes total button box (32) and master control panel (38), the support plate (1) and mounting plate (22)
Front side in the middle part of be equipped with horizontal mounting plate (31), the General control box (32) is mounted on horizontal mounting plate (31), described total
It controls box (32) and is equipped with total start button (33), total scram button (34), general reset button (35) and total power button (36)；
The master control panel (38) is centrally mounted at the upper surface of mounting plate (22), the master control panel (38) by support (37)
Top be symmetrically installed with left indicator light one (39) and right indicating lamp one (40) and with master control panel (38) be electrically connected, institute
Total button box (32) and master control panel (38) is stated electrically to connect with the rodless cylinder on both sides (7) and the hydraulic cylinder (23) on both sides respectively
It connects, the solenoid valve on the master control panel (38) and both sides is electrically connected.
2. a kind of gear ring hot pressing device of double-station according to claim 1, it is characterised in that: the support frame (2)
Front side be symmetrically installed with left metal plate placement plate (49) and right metal plate placement plate (58), the left metal plate placement plate (49) and right metal plate
Be placed with left button box (50) and right button box (59) on golden placement plate (58) respectively, the left button box (50) be set to left work
The rodless cylinder (7) and hydraulic cylinder (23) of position are electrically connected, and the left button box (50) is equipped with left start button (51), left urgency
Stop button (52), left reset button (53) and left power knob (54)；The right button box (59) be set to right working position without bar
Cylinder (7) and hydraulic cylinder (23) are electrically connected, and the right button box (59) is equipped with right start button (60), right scram button
(61), right reset button (62) and right power knob (63).
3. a kind of gear ring hot pressing device of double-station according to claim 2, it is characterised in that: the support frame (2)
Two sides be symmetrically arranged with left support bar (46) and right support bar (55), on the left support bar (46) and right support bar (55) respectively
Equipped with left control panel (47) and right control panel (56), left indicator light two is electrically connected on the left control panel (47)
(48), the left control panel (47) and solenoid valve, rodless cylinder (7) and hydraulic cylinder (23) set on left station are electrically connected；
It is electrically connected with right indicating lamp two (57) on the right control panel (56), the right control panel (56) and set on right working position
Solenoid valve rodless cylinder (7) and hydraulic cylinder (23) are electrically connected.
4. a kind of gear ring hot pressing device of double-station according to claim 3, it is characterised in that: the working plate (13)
Upper surface back and the right and left be equipped with sensor mounting plate (16), light is installed on the sensor mounting plate (16)
Electric switch (15), the optoelectronic switch (15) and master control panel (38) are electrically connected, and the left control panel (47) and are set to
The optoelectronic switch (15) of left station is electrically connected, the right control panel (56) and optoelectronic switch (15) electrical property set on right working position
Connection.
5. a kind of gear ring hot pressing device of double-station according to claim 1, it is characterised in that: the support plate (1)
Four corners of upper surface be equipped with mounting rod (41), the inside of the mounting rod (41) of front side passes through metal plate installation sheet (42)
It is symmetrically installed with safe grating (43), the safe grating (43) and master control panel (38) are electrically connected.
6. a kind of gear ring hot pressing device of double-station according to claim 1, it is characterised in that: the mounting rod (41)
Between be equipped with acrylic board (44), the middle part of the acrylic board (44) is equipped with grid screen window (45).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811603229.9A CN109822324B (en) | 2018-12-26 | 2018-12-26 | Gear ring hot pressing device in double stations |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811603229.9A CN109822324B (en) | 2018-12-26 | 2018-12-26 | Gear ring hot pressing device in double stations |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109822324A true CN109822324A (en) | 2019-05-31 |
| CN109822324B CN109822324B (en) | 2020-02-14 |
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ID=66861248
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811603229.9A Active CN109822324B (en) | 2018-12-26 | 2018-12-26 | Gear ring hot pressing device in double stations |
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| Country | Link |
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| CN (1) | CN109822324B (en) |
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| CN110421807A (en) * | 2019-08-06 | 2019-11-08 | 芜湖市凯格尔塑胶有限公司 | A kind of device of the rapid cooling sizing of outdoor machine of air-conditioner shell |
| CN111016192A (en) * | 2019-12-19 | 2020-04-17 | 吴庆荣 | Seat ring mute pad pressing mechanism of toilet |
| CN111037208A (en) * | 2019-12-02 | 2020-04-21 | 芜湖东光大华机械制造有限公司 | Toothed ring heat seal device |
| CN111070173A (en) * | 2019-12-02 | 2020-04-28 | 芜湖东光大华机械制造有限公司 | Ring gear heat seal device with pressure detection function |
| CN111112940A (en) * | 2019-12-02 | 2020-05-08 | 芜湖东光大华机械制造有限公司 | Toothed ring heat sealing device with temperature detection function |
| CN112157398A (en) * | 2019-09-27 | 2021-01-01 | 马鞍山市华茂机械科技有限公司 | Operation method of gear ring machining rapid clamping device |
| CN114083228A (en) * | 2021-12-24 | 2022-02-25 | 王刚 | Hot pressing device for gear ring and flywheel |
| CN114310256A (en) * | 2021-12-27 | 2022-04-12 | 芜湖东光大华机械制造有限公司 | Flywheel gear ring pressing device |
| CN117102844A (en) * | 2023-10-25 | 2023-11-24 | 江苏迅镭激光科技有限公司 | Flywheel gear ring laminating machine and laminating method |
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| CN111070173A (en) * | 2019-12-02 | 2020-04-28 | 芜湖东光大华机械制造有限公司 | Ring gear heat seal device with pressure detection function |
| CN111112940A (en) * | 2019-12-02 | 2020-05-08 | 芜湖东光大华机械制造有限公司 | Toothed ring heat sealing device with temperature detection function |
| CN111112940B (en) * | 2019-12-02 | 2021-08-20 | 芜湖东光大华机械制造有限公司 | Toothed ring heat sealing device with temperature detection function |
| CN111016192A (en) * | 2019-12-19 | 2020-04-17 | 吴庆荣 | Seat ring mute pad pressing mechanism of toilet |
| CN111016192B (en) * | 2019-12-19 | 2022-10-11 | 江海琦 | Seat ring mute pad pressing mechanism of toilet |
| CN114083228B (en) * | 2021-12-24 | 2023-11-28 | 绍兴超立机械有限公司 | Hot pressing device for gear ring and flywheel |
| CN114083228A (en) * | 2021-12-24 | 2022-02-25 | 王刚 | Hot pressing device for gear ring and flywheel |
| CN114310256A (en) * | 2021-12-27 | 2022-04-12 | 芜湖东光大华机械制造有限公司 | Flywheel gear ring pressing device |
| CN114310256B (en) * | 2021-12-27 | 2023-02-21 | 芜湖东光大华机械制造有限公司 | Flywheel gear ring pressing device |
| CN117102844A (en) * | 2023-10-25 | 2023-11-24 | 江苏迅镭激光科技有限公司 | Flywheel gear ring laminating machine and laminating method |
| CN117102844B (en) * | 2023-10-25 | 2023-12-29 | 江苏迅镭激光科技有限公司 | Flywheel gear ring laminating machine and laminating method |
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