CN209157628U - A clutch driven disc spring press machine - Google Patents

A clutch driven disc spring press machine Download PDF

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CN209157628U
CN209157628U CN201822101311.3U CN201822101311U CN209157628U CN 209157628 U CN209157628 U CN 209157628U CN 201822101311 U CN201822101311 U CN 201822101311U CN 209157628 U CN209157628 U CN 209157628U
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spring
die
clutch driven
workbench
tray
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赵宇雷
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Nanjing Guosheng Fuzhi Technology Equipment Co.,Ltd.
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Industrial Engineering (dalian) Co Ltd
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Abstract

A kind of clutch driven plate pressure mounting of the spring machine, belong to automobile clutch parts mounting machine technical field, pressure mounting of the spring mechanism is installed on the workbench, the tray for work pieces matched with pressure mounting of the spring mechanism is installed on the workbench by slideway, spring stock shelf is respectively arranged with positioned at pressure mounting of the spring mechanism two sides, care feed tray is placed on the spring stock shelf, visual detector is installed in the pressure mounting of the spring mechanism, safety protection frame is fixedly connected with workbench, and care feed tray slideway is provided with below the workbench.Pressure mounting of the spring mechanism and visual detector pass through PLC controller respectively and connect with external control cabinet.By being pressed the cooperation of cylinder and the upper and lower mold of spring, the spring extruding placed on spring upper/lower die is installed on clutch driven plate, eliminates manually installed, and then is avoided manually installed not in place or in an installation to the damage of clutch driven plate.

Description

一种离合器从动盘弹簧压装机A clutch driven disc spring press machine

技术领域technical field

本实用新型属于汽车离合器零部件安装设备技术领域,具体涉及到一种离合器从动盘弹簧压装机。The utility model belongs to the technical field of automobile clutch parts installation equipment, in particular to a clutch driven disc spring pressing machine.

背景技术Background technique

汽车用离合器从动盘是离合器的另一组成部分,通过摩擦转换,把发动机的扭矩传给变速器,减小传动系的震动和冲击,完成“离”、“合”任务。通常离合器从动盘有从动盘、花键和多个单弹簧组装而成。然而,现在从动盘组成行业将单弹簧安装到从动盘上都是通过人工敲打安装上的,这样一来不单单工作效率不高,更重要的是在人工通过敲打安装后,会导致从动盘损失或者单弹簧安装不到位产生误差,这样就会对后续安装使用产生一定的不安全性。The clutch driven plate for automobiles is another part of the clutch. It transfers the torque of the engine to the transmission through friction conversion, reduces the vibration and impact of the drive train, and completes the tasks of "off" and "on". Usually the clutch driven plate is assembled from the driven plate, splines and multiple single springs. However, at present, the single spring is installed on the driven disk by manual tapping in the driven disk composition industry, which is not only inefficient, but more importantly, after manual tapping and installation, it will lead to The loss of the moving plate or the improper installation of the single spring will cause errors, which will cause certain insecurity for subsequent installation and use.

发明内容SUMMARY OF THE INVENTION

本实用新型目的提供一种离合器从动盘弹簧压装机,解决现有技术的不足,用设备代替人工进行安装。The purpose of the utility model is to provide a clutch driven disc spring pressing machine, which solves the deficiencies of the prior art and replaces manual installation with equipment.

本实用新型是通过以下方式实现的一种离合器从动盘弹簧压装机,弹簧压装机构安装在工作台上,与弹簧压装机构相配合的工件托盘通过滑道安装在工作台上,位于弹簧压装机构两侧分别设置有弹簧上料架,所述的弹簧上料架上放置有托料盘,所述的弹簧压装机构上安装有视觉检测器,与视觉检测器配合的照明灯固定在安全防护架上,安全防护架与工作台固定连接,所述工作台的下方设置有托料盘滑道。弹簧压装机构和视觉检测器分别通过PLC控制器与外部的控制柜连接。空置的托料盘被放入到托料盘滑道上,通过重力自行滑到地面,等待被装满弹簧后放置到弹簧上料架上。The utility model relates to a clutch driven disc spring pressing machine realized in the following manner. The spring pressing mechanism is installed on a worktable, and a workpiece tray matched with the spring pressing mechanism is installed on the worktable through a slideway, and is located on the spring The two sides of the pressing mechanism are respectively provided with spring feeding racks, the spring feeding rack is placed with a tray, the spring pressing mechanism is installed with a visual detector, and the lighting lamp matched with the visual detector is fixed. On the safety protection frame, the safety protection frame is fixedly connected with a workbench, and a tray slideway is arranged below the workbench. The spring pressing mechanism and the visual detector are respectively connected with the external control cabinet through the PLC controller. The empty tray is placed on the tray slide, slides to the ground by gravity, waits to be filled with springs, and then is placed on the spring feeding rack.

所述的弹簧压装机构包括压装气缸、弹簧上模具和弹簧下模具,所述压装气缸安装在支撑板上,支撑板固定在光轴的上端,光轴的下端固定在工作台上;所述弹簧上模具通过连接块与压装气缸的输出端连接,弹簧上模具通过导套与光轴连接;所述的弹簧下模具通过导套与光轴连接,弹簧下模具通过连接机构与弹簧上模具相连接。The spring press-fitting mechanism includes a press-fit cylinder, an upper-spring die and a lower-spring die, the press-fit cylinder is mounted on a support plate, the support plate is fixed on the upper end of the optical axis, and the lower end of the optical axis is fixed on the workbench; The upper spring die is connected with the output end of the press-fitting cylinder through a connecting block, and the upper spring die is connected to the optical axis through a guide sleeve; the lower spring die is connected to the optical axis through a guide sleeve, and the lower spring die is connected to the spring through a connecting mechanism connected to the upper mold.

进一步弹簧上模具上设置有斜锲块压头,弹簧下模具设置有与斜锲块相配合的凹槽,凹槽内防止预安装的弹簧。Further, the upper spring die is provided with an inclined wedge block pressing head, and the lower spring die is provided with a groove matched with the inclined wedge block, and the spring is prevented from being pre-installed in the groove.

所述的工件托盘上设置有工件定位块,工件托盘通过滑块安装在工作台的滑道上,并且位于外侧的滑块上设置有把手。通过把手可以将工件托盘拉出,拉出后的工件托盘正好位于视觉检测器的照相头相对,便于采照进行检测,防止有弹簧未压入或遗漏情况。The workpiece pallet is provided with a workpiece positioning block, the workpiece pallet is mounted on the slideway of the worktable through a slider, and a handle is arranged on the slider located on the outer side. The workpiece tray can be pulled out through the handle, and the pulled workpiece tray is just opposite to the camera head of the visual detector, which is convenient for taking photos for detection and prevents the spring from not being pressed in or missing.

所述连接机构包括连接滑杆,连接滑杆的下端通过螺栓与弹簧下模具固定连接,连接滑杆的上端穿过弹簧上模具并且位于连接滑杆的顶端通过螺栓固定有挡位块,在挡位块与弹簧上模具之间的连接滑杆上套装橡胶垫圈。The connecting mechanism includes a connecting sliding rod, the lower end of the connecting sliding rod is fixedly connected with the lower mold of the spring through bolts, and the upper end of the connecting sliding rod passes through the upper mold of the spring and is located at the top of the connecting sliding rod and is fixed with a stop block by bolts. A rubber washer is set on the connecting sliding rod between the bit block and the upper mold of the spring.

本实用新型的有益效果通过压装气缸和弹簧上、下模具的配合,将放置弹簧上下模具上的弹簧挤压安装到离合器从动盘上,省去了人工安装,进而避免了人工安装不到位或者在安装中对离合器从动盘的损伤。工作效率高,操作方便,安装准确快捷。The beneficial effect of the utility model is through the cooperation of the press-fitting cylinder and the upper and lower dies of the spring, the spring on which the upper and lower dies of the spring are placed is squeezed and installed on the clutch driven plate, which saves the manual installation and thus avoids the manual installation not being in place. Or damage to the clutch disc during installation. High work efficiency, convenient operation, accurate and fast installation.

附图说明Description of drawings

图1为设备正视图;Figure 1 is a front view of the device;

图2为侧视剖面图;Figure 2 is a side sectional view;

图3为弹簧压装机构结构图;Figure 3 is a structural diagram of a spring pressing mechanism;

图4为工件托盘结构放大图;Figure 4 is an enlarged view of the workpiece pallet structure;

如图1至图4所述,工作台(1),工件托盘(2),滑道(3),弹簧上料架(4),托料盘(5),视觉检测器(6),照明灯(7),安全防护架(8),托料盘 滑道(9),压装气缸(10),弹簧上模具(11),弹簧下模具(12),支撑板(13),光轴(14),连接块(15),导套(16),工件定位块(17),滑块(18),把手(19),连接滑杆(20),挡位块(21),橡胶垫圈(22)。As shown in Figures 1 to 4, workbench (1), workpiece tray (2), slideway (3), spring loading rack (4), tray (5), visual detector (6), lighting Lamp (7), safety protection frame (8), tray slideway (9), press-fit air cylinder (10), spring upper mold (11), spring lower mold (12), support plate (13), optical axis (14), connecting block (15), guide sleeve (16), workpiece positioning block (17), slider (18), handle (19), connecting slide bar (20), stop block (21), rubber gasket (twenty two).

具体实施方式Detailed ways

一种离合器从动盘弹簧压装机,弹簧压装机构安装在工作台(1)上,与弹簧压装机构相配合的工件托盘(2)通过滑道(3)安装在工作台(1)上,位于弹簧压装机构两侧分别设置有弹簧上料架(4),所述的弹簧上料架(4)上放置有托料盘(5),所述的弹簧压装机构上安装有视觉检测器(6),与视觉检测器(6)配合的照明灯(7)固定在安全防护架(8)上,安全防护架(8)与工作台(1)固定连接,所述工作台(1)的下方设置有托料盘滑道(9)。A clutch driven disc spring pressing machine, the spring pressing mechanism is installed on a workbench (1), and a workpiece tray (2) matched with the spring pressing mechanism is installed on the workbench (1) through a slideway (3) , are respectively provided with spring feeding racks (4) on both sides of the spring pressing mechanism, the spring feeding rack (4) is placed with a tray (5), and the spring pressing mechanism is installed with a visual The detector (6), the lighting lamp (7) matched with the visual detector (6) is fixed on the safety protection frame (8), the safety protection frame (8) is fixedly connected with the workbench (1), and the workbench ( 1) is provided with a tray slideway (9).

所述的弹簧压装机构包括压装气缸(10)、弹簧上模具(11)和弹簧下模具(12),所述压装气缸(10)安装在支撑板(13)上,支撑板(13)固定在光轴(14)的上端,光轴(14)的下端固定在工作台(1)上;所述弹簧上模具(11)通过连接块(15)与压装气缸(10)的输出端连接,弹簧上模具(11)通过导套(16)与光轴(14)连接;所述的弹簧下模具(12)通过导套(16)与光轴(14)连接,弹簧下模具(12)通过连接机构与弹簧上模具(11)相连接。The spring press-fitting mechanism includes a press-fit cylinder (10), an upper-spring die (11) and a lower-spring die (12). The press-fit cylinder (10) is mounted on a support plate (13), and the support plate (13) ) is fixed on the upper end of the optical axis (14), and the lower end of the optical axis (14) is fixed on the table (1); The upper spring die (11) is connected with the optical axis (14) through the guide sleeve (16); the lower spring die (12) is connected with the optical axis (14) through the guide sleeve (16), and the lower spring die (12) is connected with the optical axis (14). 12) Connect with the spring upper mold (11) through the connecting mechanism.

所述的工件托盘(2)上设置有工件定位块(17),工件托盘(2)通过滑块(18)安装在工作台(1)的滑道(3)上,并且位于外侧的滑块(18)上设置有把手(19)。The workpiece pallet (2) is provided with a workpiece positioning block (17), the workpiece pallet (2) is mounted on the slideway (3) of the worktable (1) through the slider (18), and the slider located on the outside (18) is provided with a handle (19).

所述连接机构包括连接滑杆(20),连接滑杆(20)的下端通过螺栓与弹簧下模具(12)固定连接,连接滑杆(20)的上端穿过弹簧上模具(11)并且位于连接滑杆(20)的顶端通过螺栓固定有挡位块(21),在挡位块(21)与弹簧上模具(11)之间的连接滑杆(20)上套装橡胶垫圈(22)。The connecting mechanism comprises a connecting sliding rod (20), the lower end of the connecting sliding rod (20) is fixedly connected with the lower spring die (12) through bolts, and the upper end of the connecting sliding rod (20) passes through the upper spring die (11) and is located in the upper spring die (11). A stop block (21) is fixed on the top of the connecting sliding rod (20) by bolts, and a rubber washer (22) is set on the connecting sliding rod (20) between the blocking block (21) and the upper spring die (11).

所述的弹簧上模具(11)设置有斜锲块压头,所述的弹簧下模具(12)设置有斜锲块压头相配合的凹槽。The upper spring die (11) is provided with an inclined wedge block indenter, and the spring lower mold (12) is provided with a groove in which the inclined wedge block indenter is matched.

设备使用工序:将离合器从动盘放置工件托盘(2)上通过螺栓固定在工件定位块(17)上,将离合器从动盘推送至弹簧下模具(12)的正下方,人工将预压装的弹簧防止到弹簧下模具(12)的凹槽内。控制柜通过PLC控制器启动压装气缸(10),压装气缸(10)的工作端带动弹簧上模具(11)在三根光轴(14)上进行下压运动,当弹簧上模具(11)的斜锲块压头进入凹槽内并将弹簧进行挤压收缩,随着斜锲块压头的进入,弹簧一边被挤压一边滑入到下方的离合器从动盘上,最后弹簧被安装在离合器从动盘内。安装完成后,压装气缸(10)回缩,弹簧上模具(11)上移并且通过连接机构带动弹簧下模具(12)上移离开离合器从动盘表面,人工拖出离合器从动盘在视觉检测器(6)的检测下是否合格后被送至下一道工序,人工将预压装的弹簧继续从托料盘(5)中放入弹簧下模具(12)的凹槽内,准备下一次的安装。Equipment use process: place the clutch driven plate on the workpiece tray (2) and fix it on the workpiece positioning block (17) with bolts, push the clutch driven plate to the right under the spring die (12), and manually pre-compress it. The spring is prevented from entering the groove of the lower spring die (12). The control cabinet activates the press-fitting cylinder (10) through the PLC controller, and the working end of the press-fitting cylinder (10) drives the spring-loading die (11) to perform a downward pressing motion on the three optical axes (14). When the spring-loading die (11) The inclined wedge block indenter enters the groove and squeezes and contracts the spring. With the entry of the inclined wedge block indenter, the spring is squeezed and slides into the clutch driven plate below, and finally the spring is installed on the Inside the clutch disc. After the installation is completed, the press-fitting cylinder (10) retracts, the upper spring die (11) moves up and drives the lower spring die (12) to move up from the surface of the clutch driven plate through the connecting mechanism, and the clutch driven plate is manually pulled out. After being checked by the detector (6), it will be sent to the next process, and the pre-loaded spring will continue to be manually put into the groove of the lower spring die (12) from the tray (5) to prepare for the next time. installation.

Claims (5)

1.一种离合器从动盘弹簧压装机,其特征在于,弹簧压装机构安装在工作台(1)上,与弹簧压装机构相配合的工件托盘(2)通过滑道(3)安装在工作台(1)上,位于弹簧压装机构两侧分别设置有弹簧上料架(4),所述的弹簧上料架(4)上放置有托料盘(5),所述的弹簧压装机构上安装有视觉检测器(6),与视觉检测器(6)配合的照明灯(7)固定在安全防护架(8)上,安全防护架(8)与工作台(1)固定连接,所述工作台(1)的下方设置有托料盘滑道(9)。1. A clutch driven disc spring pressing machine, characterized in that the spring pressing mechanism is installed on the worktable (1), and the workpiece tray (2) matched with the spring pressing mechanism is installed on the slideway (3). On the worktable (1), spring feeding racks (4) are respectively arranged on both sides of the spring pressing mechanism, and a feeding tray (5) is placed on the spring feeding rack (4). A visual detector (6) is installed on the mounting mechanism, and the lighting lamp (7) matched with the visual detector (6) is fixed on the safety protection frame (8), and the safety protection frame (8) is fixedly connected with the workbench (1). , a tray slideway (9) is arranged below the workbench (1). 2.根据权利要求1所述的一种离合器从动盘弹簧压装机,其特征在于,所述的弹簧压装机构包括压装气缸(10)、弹簧上模具(11)和弹簧下模具(12),所述压装气缸(10)安装在支撑板(13)上,支撑板(13)固定在光轴(14)的上端,光轴(14)的下端固定在工作台(1)上;所述弹簧上模具(11)通过连接块(15)与压装气缸(10)的输出端连接,弹簧上模具(11)通过导套(16)与光轴(14)连接;所述的弹簧下模具(12)通过导套(16)与光轴(14)连接,弹簧下模具(12)通过连接机构与弹簧上模具(11)相连接。2 . The clutch driven disc spring pressing machine according to claim 1 , wherein the spring pressing mechanism comprises a pressing cylinder (10), an upper spring die (11) and a lower spring die (12 ). 2 . ), the press-fit cylinder (10) is mounted on the support plate (13), the support plate (13) is fixed on the upper end of the optical axis (14), and the lower end of the optical axis (14) is fixed on the workbench (1); The upper spring die (11) is connected to the output end of the press-fitting cylinder (10) through a connecting block (15), and the upper spring die (11) is connected to the optical axis (14) through a guide sleeve (16); the spring The lower die (12) is connected with the optical axis (14) through a guide sleeve (16), and the lower spring die (12) is connected with the upper spring die (11) through a connecting mechanism. 3.根据权利要求1所述的一种离合器从动盘弹簧压装机,其特征在于,所述的工件托盘(2)上设置有工件定位块(17),工件托盘(2)通过滑块(18)安装在工作台(1)的滑道(3)上,并且位于外侧的滑块(18)上设置有把手(19)。3. A clutch driven disc spring press according to claim 1, characterized in that the workpiece tray (2) is provided with a workpiece positioning block (17), and the workpiece tray (2) passes through the slider (2). 18) is installed on the slideway (3) of the workbench (1), and a handle (19) is provided on the slider (18) located on the outer side. 4.根据权利要求2所述的一种离合器从动盘弹簧压装机,其特征在于,所述连接机构包括连接滑杆(20),连接滑杆(20)的下端通过螺栓与弹簧下模具(12)固定连接,连接滑杆(20)的上端穿过弹簧上模具(11)并且位于连接滑杆(20)的顶端通过螺栓固定有挡位块(21),在挡位块(21)与弹簧上模具(11)之间的连接滑杆(20)上套装橡胶垫圈(22)。4. A clutch driven disc spring press according to claim 2, characterized in that the connecting mechanism comprises a connecting sliding rod (20), and the lower end of the connecting sliding rod (20) is connected to the lower spring die (20) through bolts. 12) Fixed connection, the upper end of the connecting slide bar (20) passes through the spring upper die (11) and is located at the top of the connecting slide bar (20) with a stopper (21) fixed by bolts. A rubber washer (22) is set on the connecting sliding rod (20) between the dies (11) on the spring. 5.根据权利要求2所述的一种离合器从动盘弹簧压装机,其特征在于,所述的弹簧上模具(11)设置有斜锲块压头,所述的弹簧下模具(12)设置有斜锲块压头相配合的凹槽。5. The clutch driven disc spring press according to claim 2, characterized in that the upper spring die (11) is provided with an inclined wedge block pressing head, and the lower spring die (12) is provided with There is a groove for matching the indenter of the inclined wedge block.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111702455A (en) * 2019-10-10 2020-09-25 浙江奇碟汽车零部件有限公司 Clutch driven plate assembly damping spring assembly machine
WO2021109337A1 (en) * 2019-12-06 2021-06-10 浙江奇碟汽车零部件有限公司 Clutch driven plate assembly damper spring assembling machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111702455A (en) * 2019-10-10 2020-09-25 浙江奇碟汽车零部件有限公司 Clutch driven plate assembly damping spring assembly machine
WO2021109337A1 (en) * 2019-12-06 2021-06-10 浙江奇碟汽车零部件有限公司 Clutch driven plate assembly damper spring assembling machine

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Effective date of registration: 20250519

Address after: 2nd Floor, Building 05, Science and Technology Plaza, No. 69 Olympic Sports Street, Jianye District, Nanjing City, Jiangsu Province, China 210019

Patentee after: Nanjing Guosheng Fuzhi Technology Equipment Co.,Ltd.

Country or region after: China

Address before: No. 39-4-8, Shengsheng 2nd Road, Dalian Economic and Technological Development Zone, Liaoning Province, China 116000

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Country or region before: China