CN109822219A - A kind of kettle welder with seamless welding function - Google Patents
A kind of kettle welder with seamless welding function Download PDFInfo
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- CN109822219A CN109822219A CN201910145334.0A CN201910145334A CN109822219A CN 109822219 A CN109822219 A CN 109822219A CN 201910145334 A CN201910145334 A CN 201910145334A CN 109822219 A CN109822219 A CN 109822219A
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- kettle
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- down mechanism
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- spout
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Abstract
The invention discloses a kind of kettle welders with seamless welding function, including CCD camera, export object lens and kettle body, the side of the CCD camera, which is connected with, expands mirror body, and the bottom of CCD camera is connected with refraction microscope base, the output object lens are connected to the bottom of refraction microscope base, and the side for reflecting microscope base is provided with motor, the lower right of the motor is connected with rotary shaft, and rotation lens barrel is provided with below rotary shaft, the bottom end of the rotation lens barrel is connected with flexible lens barrel, and the bottom of flexible lens barrel is connected with export head, refractor is installed below the export head, and the side of refractor is provided with blowing nozzle, the side of the kettle body is provided with spout hold-down mechanism.The kettle spout welder with seamless welding function, using rotating base and export head, rotating base drives export head to be rotated, to realize automatic welding, reduces the daily difficulty in welding process.
Description
Technical field
The present invention relates to kettle production equipment technology, specially a kind of kettle with seamless welding function welds dress
It sets.
Background technique
Existing traditional kettle spout fits stitch welding technique, to carry out kettle by the way of capacitive energy storage resistance spot welding
Spout welding, there is the trace of solder joint inside kettle spout surface and kettle body after the completion of welding, need to weld on the outside of kettle
Point is processed by shot blasting.
Current existing kettle body and heat-generating disc need to carry out the technique of complete cycle boxing, equally also because laser output is set
Standby laser export head volume is larger, and circumferentially weld seam can not be completed in kettle body and carries out welding track movement, therefore
It is welded on the outside using argon arc welding, due to the tungsten needle loss and control precision of argon arc welding, there are higher fraction defectives.
Summary of the invention
The purpose of the present invention is to provide a kind of kettle welders with seamless welding function, to solve above-mentioned background
The existing kettle body and heat-generating disc that it is proposed in technology need to carry out the technique of complete cycle boxing, equally also because laser output is set
Standby laser export head volume is larger, and circumferentially weld seam can not be completed in kettle body and carries out asking for welding track movement
Topic.
To achieve the above object, the invention provides the following technical scheme: a kind of kettle welding with seamless welding function
Device, including CCD camera, output object lens and kettle body, the side of the CCD camera, which is connected with, expands mirror body, and CCD
The bottom of camera is connected with refraction microscope base, and the output object lens are connected to the bottom of refraction microscope base, and reflect the side of microscope base
It is provided with motor, the lower right of the motor is connected with rotary shaft, and rotation lens barrel is provided with below rotary shaft, the rotation
The bottom end of lens barrel is connected with flexible lens barrel, and the bottom of flexible lens barrel is connected with export head, is equipped with below the export head
Refractor, and the side of refractor is provided with blowing nozzle, the output end of the motor are connected with rotating belt, and motor
Outside is connected with dust cover, and rotating base is connected with above the dust cover, is equipped with kettle on the outside of the kettle body
Spout, and the side of kettle body is provided with bottle body hold-down mechanism, the side of the kettle body is provided with spout hold-down mechanism.
Preferably, the mirror body that expands connect with refraction microscope base by CCD camera, and reflects microscope base and output object lens
Connection type is to be threadedly coupled.
Preferably, the rotary shaft is connect with rotating base for bearing, and rotating base is parallel to each other with motor, and
The width of rotating base is greater than the width of output object lens.
Preferably, the export head and refractor pass through motor and rotary shaft constitutes rotational structure, and export head and folding
The range for penetrating eyeglass rotation is 0-360 °, and export head is mutually perpendicular to refractor.
Preferably, the rotating base constitutes rotational structure by rotating belt and motor, and motor and rotating belt are logical
Cross rotary shaft connection.
Preferably, the bottle body hold-down mechanism and spout hold-down mechanism central axes overlap, and bottle body hold-down mechanism
Inside uses arcuate structure, and the length of spout hold-down mechanism is twice of bottle body hold-down mechanism length.
Compared with prior art, the beneficial effects of the present invention are: the kettle spout welding dress with seamless welding function
It sets,
1, using rotating base and export head, rotating base drives export head to be rotated, to realize automatic welding, reduces
The daily difficulty in welding process, rotating base are realized with the welding track of the various angles of kettle center of circle ray, Yuan Gongcao
Make simpler, compound action all has machine completion；
2, using flexible lens barrel and blowing nozzle, the position of welding is adjusted by the lens barrel that stretches, to realize to bottle body and bottom of the pot
Boxing that inside is seamless, molten bath directly improves the yield rate of polishing in inside, and carries out blowing guarantor to welding position using blowing nozzle
Gas is protected, the quality of welding is promoted；
3, using bottle body hold-down mechanism and spout hold-down mechanism, by bottle body hold-down mechanism and spout hold-down mechanism to process
Kettle body be fixed, promoted kettle body welding process in stability, according to the diameter adjustment spout of kettle body
The fixed range of hold-down mechanism, it is ensured that the convenience of different size kettle body welding processings.
Detailed description of the invention
Fig. 1 is positive structure diagram of the present invention；
Fig. 2 is that the present invention expands mirror body positive structure diagram；
Fig. 3 is that the present invention expands mirror body fractionation positive structure diagram；
Fig. 4 is that the present invention expands mirror body fractionation side structure schematic view；
Fig. 5 is beam expanding lens body schematic diagram of internal structure of the present invention；
Fig. 6 is kettle body overlooking structure diagram of the present invention；
Fig. 7 is bottle body hold-down mechanism of the present invention and spout hold-down mechanism overlooking structure diagram；
Fig. 8 is bottle body hold-down mechanism of the present invention and spout hold-down mechanism side structure schematic view.
In figure: 1, CCD camera；2, mirror body is expanded；3, microscope base is reflected；4, object lens are exported；5, motor；6, rotary shaft；7,
Rotate lens barrel；8, stretch lens barrel；9, export head；10, refractor；11, blowing nozzle；12, rotating belt；13, dust cover；14,
Rotating base；15, kettle body；16, kettle spout；17, bottle body hold-down mechanism；18, spout hold-down mechanism.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Fig. 1-8 is please referred to, the present invention provides a kind of technical solution: a kind of kettle welding dress with seamless welding function
It sets, including CCD camera 1, expands mirror body 2, is refraction microscope base 3, output object lens 4, motor 5, rotary shaft 6, rotation lens barrel 7, flexible
Lens barrel 8, export head 9, refractor 10, blowing nozzle 11, rotating belt 12, dust cover 13, rotating base 14, kettle body 15,
Kettle spout 16, bottle body hold-down mechanism 17 and spout hold-down mechanism 18, the side of CCD camera 1, which is connected with, expands mirror body 2, and
The bottom of CCD camera 1 is connected with refraction microscope base 3, and output object lens 4 are connected to the bottom of refraction microscope base 3, and reflect microscope base 3
Side is provided with motor 5, and the lower right of motor 5 is connected with rotary shaft 6, and the lower section of rotary shaft 6 is provided with rotation lens barrel 7, rotation
The bottom end of tilting mirror cylinder 7 is connected with flexible lens barrel 8, and the bottom of flexible lens barrel 8 is connected with export head 9, the lower section installation of export head 9
There is refractor 10, and the side of refractor 10 is provided with blowing nozzle 11, the output end of motor 5 is connected with rotating belt 12,
And the outside of motor 5 is connected with dust cover 13, the top of dust cover 13 is connected with rotating base 14, the outside peace of kettle body 15
Side equipped with kettle spout 16, and kettle body 15 is provided with bottle body hold-down mechanism 17, and the side of kettle body 15 is provided with
Spout hold-down mechanism 18.
It expands mirror body 2 and is connect with refraction microscope base 3 by CCD camera 1, and reflect microscope base 3 and export the connection side of object lens 4
Formula is to be threadedly coupled, and can observe welding effect in real time by CCD camera 1.
Rotary shaft 6 is that bearing is connect, and rotating base 14 is to be parallel to each other, and rotate with motor 5 with rotating base 14
The width of pedestal 14 is greater than the width of output object lens 4, is supported by 14 pairs of output object lens 4 of rotating base, promotes operator
The convenience of the daily observation of member.
Export head 9 and refractor 10 pass through motor 5 and rotary shaft 6 constitutes rotational structure, and export head 9 and refractor
The range of 10 rotations is 0-360 °, and export head 9 is mutually perpendicular to refractor 10, drives export head 9 to revolve by rotary shaft 6
Turn, realizes that 360 ° of laser output angle are continuously adjusted.
Rotating base 14 constitutes rotational structure by rotating belt 12 and motor 5, and motor 5 and rotating belt 12 pass through rotation
Shaft 6 connects, and drives rotating base 14 to be rotated by motor 5, promotes the convenience of daily welding.
Bottle body hold-down mechanism 17 and 18 central axes of spout hold-down mechanism overlap, and the inside of bottle body hold-down mechanism 17 is adopted
With arcuate structure, and the length of spout hold-down mechanism 18 is twice of 17 length of bottle body hold-down mechanism, convenient for different sizes
Kettle body 15 be fixed, promoted kettle body 15 process stability.
Working principle: when using the kettle welder with seamless welding function, according to Fig. 1, Fig. 7 and Fig. 8 institute
Show, kettle body 15 is placed between bottle body hold-down mechanism 17 and spout hold-down mechanism 18 by operator, and by adjusting pot
Kettle body 15 is fixed in body hold-down mechanism 17, and is attached using kettle spout 16 and bottle body hold-down mechanism 17, and
Kettle spout 16 is fixed by spout hold-down mechanism 18, so that kettle body 15 is bonded to each other with kettle spout 16；
According to fig. 1 to fig. 6, operator starts automation equipment, and export head 9 and blowing nozzle 11 are put in water by operator
In pot bottle body 15, focal position is directed at kettle spout 16, and operator adjusts the adjustable focus of distance of stretch out and draw back of flexible lens barrel 8
Position, kettle spout 16 is welded, carries out spot welding or boxing as needed, laser output equipment passes through laser fiber
It is connected to and expands mirror body 2, the collimation lens for being expanded mirror body 2 collimate laser beam, and the laser beam after collimation is through refracting telescope
After 3 refraction of seat, laser is focused by output object lens 4, the laser beam after over-focusing passes through rotation lens barrel 7 and flexible lens barrel 8,
It is reflected using the refractor 10 that flexible lens barrel 8 is installed below, exports laser, 11 pairs of blowing nozzle welding through export head 9
Point blowout protective gas, motor 5 drive rotary shaft 6 to rotate through rotating belt 12, rotary shaft 6 and Part III laser output mechanism
It is connected, drives the rotation of laser output mechanism, realizes that 360 ° of laser output angle are continuously adjusted.
Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art,
It is still possible to modify the technical solutions described in the foregoing embodiments, or part of technical characteristic is carried out etc.
With replacement, all within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in this
Within the protection scope of invention.
Claims (6)
1. a kind of kettle welder with seamless welding function, including CCD camera (1), output object lens (4) and water kettle
Body (15), it is characterised in that: the side of the CCD camera (1), which is connected with, to be expanded mirror body (2), and the bottom of CCD camera (1)
Portion is connected with refraction microscope base (3), and output object lens (4) is connected to the bottom of refraction microscope base (3), and reflects the one of microscope base (3)
Side is provided with motor (5), and the lower right of the motor (5) is connected with rotary shaft (6), and is provided with rotation below rotary shaft (6)
The bottom end of tilting mirror cylinder (7), rotation lens barrel (7) is connected with flexible lens barrel (8), and the bottom of flexible lens barrel (8) be connected with it is defeated
Lift one's head (9), is equipped with refractor (10) below the export head (9), and the side of refractor (10) is provided with air blowing
The output end of mouth (11), the motor (5) is connected with rotating belt (12), and dust cover (13) are connected on the outside of motor (5),
It is connected with rotating base (14) above the dust cover (13), kettle spout is installed on the outside of the kettle body (15)
(16), and the side of kettle body (15) is provided with bottle body hold-down mechanism (17), and the side of the kettle body (15) is provided with
Spout hold-down mechanism (18).
2. a kind of kettle welder with seamless welding function according to claim 1, it is characterised in that: the expansion
Shu Jingti (2) is connect with refraction microscope base (3) by CCD camera (1), and is reflected microscope base (3) and exported the connection side of object lens (4)
Formula is to be threadedly coupled.
3. a kind of kettle welder with seamless welding function according to claim 1, it is characterised in that: the rotation
Shaft (6) is that bearing is connect, and rotating base (14) is to be parallel to each other, and rotate bottom with motor (5) with rotating base (14)
The width of seat (14) is greater than the width of output object lens (4).
4. a kind of kettle welder with seamless welding function according to claim 1, it is characterised in that: described defeated
(9) and refractor (10) lift one's head by motor (5) and rotary shaft (6) composition rotational structure, and export head (9) and refractor
(10) range rotated is 0-360 °, and export head (9) is mutually perpendicular to refractor (10).
5. a kind of kettle welder with seamless welding function according to claim 1, it is characterised in that: the rotation
Turn pedestal (14) and constitute rotational structure by rotating belt (12) and motor (5), and motor (5) and rotating belt (12) pass through rotation
Shaft (6) connection.
6. a kind of kettle welder with seamless welding function according to claim 1, it is characterised in that: the pot
Body hold-down mechanism (17) and spout hold-down mechanism (18) central axes overlap, and the inside of bottle body hold-down mechanism (17) uses arc
Shape structure, and the length of spout hold-down mechanism (18) is twice of bottle body hold-down mechanism (17) length.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910145334.0A CN109822219A (en) | 2019-02-27 | 2019-02-27 | A kind of kettle welder with seamless welding function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910145334.0A CN109822219A (en) | 2019-02-27 | 2019-02-27 | A kind of kettle welder with seamless welding function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109822219A true CN109822219A (en) | 2019-05-31 |
Family
ID=66864727
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910145334.0A Pending CN109822219A (en) | 2019-02-27 | 2019-02-27 | A kind of kettle welder with seamless welding function |
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| Country | Link |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115570269A (en) * | 2022-12-09 | 2023-01-06 | 汕头市杰森智能科技有限公司 | Laser welding machine |
| CN117102762A (en) * | 2023-10-25 | 2023-11-24 | 深圳市林鑫达智能装备有限公司 | Welding equipment with automatic welding effect monitoring function |
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| DE102007035715A1 (en) * | 2006-12-27 | 2008-07-03 | Robert Bosch Gmbh | Laser beam processing device for hardening of workpieces, includes device for imaging reflected laser radiation from workpiece onto sensor |
| CN204381658U (en) * | 2014-12-25 | 2015-06-10 | 江西省鸿兴能源有限公司 | One improves aluminum hull welding tooling |
| CN105149787A (en) * | 2015-10-30 | 2015-12-16 | 无锡汉神电气有限公司 | Annular multi-point automatic planet welding device |
| CN206854847U (en) * | 2017-07-03 | 2018-01-09 | 福建省石狮市中兴科技有限公司 | A kind of military stainless steel heat-insulation water bottle automatic laser welding equipment |
| CN209681425U (en) * | 2019-02-27 | 2019-11-26 | 惠州市通发激光设备有限公司 | A kind of kettle welder with seamless welding function |
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2019
- 2019-02-27 CN CN201910145334.0A patent/CN109822219A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102007035715A1 (en) * | 2006-12-27 | 2008-07-03 | Robert Bosch Gmbh | Laser beam processing device for hardening of workpieces, includes device for imaging reflected laser radiation from workpiece onto sensor |
| CN204381658U (en) * | 2014-12-25 | 2015-06-10 | 江西省鸿兴能源有限公司 | One improves aluminum hull welding tooling |
| CN105149787A (en) * | 2015-10-30 | 2015-12-16 | 无锡汉神电气有限公司 | Annular multi-point automatic planet welding device |
| CN206854847U (en) * | 2017-07-03 | 2018-01-09 | 福建省石狮市中兴科技有限公司 | A kind of military stainless steel heat-insulation water bottle automatic laser welding equipment |
| CN209681425U (en) * | 2019-02-27 | 2019-11-26 | 惠州市通发激光设备有限公司 | A kind of kettle welder with seamless welding function |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115570269A (en) * | 2022-12-09 | 2023-01-06 | 汕头市杰森智能科技有限公司 | Laser welding machine |
| CN115570269B (en) * | 2022-12-09 | 2023-04-07 | 汕头市杰森智能科技有限公司 | Laser welding machine |
| CN117102762A (en) * | 2023-10-25 | 2023-11-24 | 深圳市林鑫达智能装备有限公司 | Welding equipment with automatic welding effect monitoring function |
| CN117102762B (en) * | 2023-10-25 | 2023-12-22 | 深圳市林鑫达智能装备有限公司 | Welding equipment with automatic welding effect monitoring function |
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| CB02 | Change of applicant information |
Address after: Room 306, building 1, R & D laboratory building, No. 5, science and technology road, science and Technology Innovation Park, Dayawan West District, Huizhou City, Guangdong Province Applicant after: Guangdong Tongfa Laser Technology Co., Ltd Address before: 516000 room 306, R & D laboratory building 5, science and Technology Innovation Park, Dayawan West District, Huizhou, Guangdong, China, 1 Applicant before: HUIZHOU TONGFA LASER EQUIPMENT CO., LTD. |
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