CN109822042A - A kind of kneading machine - Google Patents

A kind of kneading machine Download PDF

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Publication number
CN109822042A
CN109822042A CN201910098886.0A CN201910098886A CN109822042A CN 109822042 A CN109822042 A CN 109822042A CN 201910098886 A CN201910098886 A CN 201910098886A CN 109822042 A CN109822042 A CN 109822042A
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CN
China
Prior art keywords
lubrication groove
eccentric shaft
rotating disc
kneading machine
cylinder
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910098886.0A
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Chinese (zh)
Inventor
张显旺
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tianyang Machinery Equipment Co., Ltd
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Ningbo Huazhu Environmental Protection Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to CN201910098886.0A priority Critical patent/CN109822042A/en
Publication of CN109822042A publication Critical patent/CN109822042A/en
Pending legal-status Critical Current

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Abstract

The invention belongs to precoated sand production equipment fields, and in particular to a kind of kneading machine, including, rack is provided with drive assembly;Muller mechanism, it, which is arranged, is connected to above drive assembly, muller mechanism has rotating disc, a pair of of eccentric shaft and a pair of of idler wheel, eccentric shaft lower end is adjustable to be connected on rotating disc, idler wheel has lubrication groove and foreign steamer, foreign steamer is placed on above lubrication groove and foreign steamer and lubrication groove can relatively rotate, and eccentric shaft upper end bias is connected to lubrication groove and lubrication groove can be along eccentric shaft turns;Barrel mechanism is set to outside muller mechanism, and barrel mechanism has cylinder, wear-resistant liner and discharge door, and wear-resistant liner is set to inner barrel side, and discharge door is set to cylinder side;Cooperation and fixation is adjusted by eccentric shaft and adjustment seat in invention, adjusts the eccentricity between two idler wheels, mechanical adjusting structure simple and stable, and two idler wheels carry out eccentric rotary, and lubrication groove and foreign steamer rotate under inertia with the rotation of rotating disc, and overlay film effect is good.

Description

A kind of kneading machine
Technical field
The invention belongs to precoated sand production equipment fields, and in particular to a kind of kneading machine.
Background technique
Kneading machine is the mixing device for powder, sand material and wet feed, half wet feed after heating in precoated sand production, is used It is the necessaries of precoated sand production in the functions such as mixing, broken.The kneading machine now used is mostly single muller, and motor is direct Muller rotation is driven to work, muller is stirred, and completes to roll with kneading machine inner wall and stirring structure interaction mixed Work is closed, but often rolling effect is poor, working efficiency is low, and material is uneven after mixing, and the density of storeroom is not strong.Different Composition proportion of the precoated sand in production is different, needed for mixing parameter it is also different, be generally adjusted using frequency changer, In special process, the effect of the variable frequency adjustment is unobvious, and melting effect tends not to reach ideal overlay film effect.
In order to improve melting effect, the existing kneading machine using multiple rolling wheels, but this can increase considerably structure Complexity, equipment cost is high, and in mixing process, structure is easily lost, and maintenance is difficult, and mixing is at high cost, is not suitable for factory Produce in enormous quantities.
Summary of the invention
The purpose of the present invention is there is the above problem in view of the prior art, proposes a kind of structure and simplify, is adjustable mixed It refines parameter, complete different process mixing, improve the kneading machine of precoated sand product quality.
Object of the invention can be realized by the following technical scheme: a kind of kneading machine, including, rack is provided with Drive assembly;
Muller mechanism, setting are connected to above drive assembly, the muller mechanism have rotating disc, a pair of of eccentric shaft and A pair of of idler wheel, the eccentric shaft lower end is adjustable to be connected on rotating disc, and the idler wheel has lubrication groove and foreign steamer, the outer wheel case It is placed in above lubrication groove and foreign steamer and lubrication groove can relatively rotate, eccentric shaft upper end bias is connected to lubrication groove and lubrication groove can be along Eccentric shaft turns;
Barrel mechanism is set to outside muller mechanism, and the barrel mechanism has cylinder, wear-resistant liner and discharge Door, the wear-resistant liner are set to inner barrel side, and the discharge door is set to cylinder side;
Drive assembly drives turn disc, and the respective eccentric rotary of two idler wheels completes milling work.
In a kind of above-mentioned kneading machine, the drive assembly has motor, speed reducer and transmission shaft, the motor and subtracts Shaft coupling is provided between fast machine, the transmission shaft is connected to rotating disc for driving turn disc.
In a kind of above-mentioned kneading machine, the eccentric shaft lower end is equipped with the adjustment seat being installed on rotating disc, described Eccentric shaft lower end is provided with external splines, and internal spline is provided in the adjustment seat, and the eccentric shaft lower end, which passes through, adjusts seating portion Locating plate is installed.
In a kind of above-mentioned kneading machine, the eccentric shaft upper end is equipped with axle sleeve, and the axle sleeve and eccentric shaft can be opposite Rotation, the axle sleeve are fixed below lubrication groove.
In a kind of above-mentioned kneading machine, the foreign steamer lateral surface is equipped with wear-resisting ring, and the foreign steamer, which is provided centrally with, to be turned Axis, the lubrication groove center is placed in shaft and lubrication groove can rotate around the axis.
In a kind of above-mentioned kneading machine, two eccentric shafts are respectively arranged in the symmetric position of rotating disc, the rotation A pair of symmetrical block is provided on disk, the block is respectively arranged on the rotating disc between two eccentric shafts, the rotation Disc side is provided with perching knife, and the perching knife is angularly disposed and diagonally downward towards rotation side.
In a kind of above-mentioned kneading machine, the wear-resistant liner is provided with the item of milling protruded to body centre direction, institute Item of milling is stated to be arranged obliquely along the rotation direction of rotating disc.
In a kind of above-mentioned kneading machine, discharging cylinder is provided on the discharge door, the discharge door is along rotation side To side be provided with backgauge slot, be provided with diversion trench on the downside of the discharge door.
In a kind of above-mentioned kneading machine, it is provided with dust cover above the cylinder, the dust cover top is provided with row Air port, the dust cover side are provided with the tube door for charging, and retaining ring, institute are provided between the cylinder top and dust cover Retaining ring upper end opening is stated greater than lower ending opening.
In a kind of above-mentioned kneading machine, the cylinder lateral wall and bottom is respectively arranged with side wall cooling jacket and cylinder bottom is cold But collet is provided with side wall cooling liquid inlet and side wall cooling liquid outlet, the cooling folder in the cylinder bottom on the side wall cooling jacket It puts on and is provided with a bottom cooling liquid inlet and cylinder bottom cooling liquid outlet.
Cooperation and fixation is adjusted by eccentric shaft and adjustment seat in the present invention, adjusts the bias between two idler wheels Away from, mechanical adjusting structure simple and stable, two idler wheels carry out eccentric rotaries, and lubrication groove and foreign steamer are under inertia with the rotation of rotating disc And rotate, overlay film effect is good.
Detailed description of the invention
Fig. 1 is a kind of kneading machine structural schematic diagram of the present invention;
Fig. 2 is the structural schematic diagram of muller mechanism and barrel mechanism;
Fig. 3 is the structural schematic diagram of muller mechanism;
Fig. 4 is idler wheel and eccentric shaft structure explosive view;
Fig. 5 is barrel mechanism external structure schematic diagram.
In figure, rack 100, drive assembly 110, motor 111, speed reducer 112, transmission shaft 113, shaft coupling 114;
Muller mechanism 200, rotating disc 210, eccentric shaft 220, adjustment seat 221, external splines 222, internal spline 223, locating plate 224, axle sleeve 225, idler wheel 230, lubrication groove 231, foreign steamer 232, wear-resisting ring 233, shaft 234, block 240, perching knife 250;
Barrel mechanism 300, cylinder 310, wear-resistant liner 320, item 321 of milling, discharge door 330, discharging cylinder 331, gear Hopper 332, diversion trench 333, dust cover 340, exhaust outlet 341, tube door 342, retaining ring 343, side wall cooling jacket 350, side wall is cold But liquid import 351, side wall cooling liquid outlet 352, bottom coohng collet 360, bottom coohng liquid import 361, cylinder bottom coolant liquid go out Mouth 362.
Specific embodiment
Following is a specific embodiment of the present invention in conjunction with the accompanying drawings, technical scheme of the present invention will be further described, However, the present invention is not limited to these examples.
As shown in Figs 1-4, a kind of kneading machine, comprising: rack 100 is provided with drive assembly 110;Muller mechanism 200, setting is connected to 110 top of drive assembly, and muller mechanism 200 has rotating disc 210, a pair of of eccentric shaft 220 and a pair Idler wheel 230,220 lower end of eccentric shaft is adjustable to be connected on rotating disc 210, and idler wheel 230 has lubrication groove 231 and foreign steamer 232, outside Wheel 232 is placed on 231 top of lubrication groove and foreign steamer 232 and lubrication groove 231 can relatively rotate, and 220 upper end bias of eccentric shaft is connected to interior It takes turns 231 and lubrication groove 231 can be rotated along eccentric shaft 220;Barrel mechanism 300 is set to outside muller mechanism 200, is mixed Lian Tong mechanism 300 has cylinder 310, wear-resistant liner 320 and discharge door 330, and wear-resistant liner 320 is set to 310 private side of cylinder Face, discharge door 330 are set to 310 side of cylinder;Drive assembly 110 drives rotating disc 210 to rotate, two each self-bias of idler wheel 230 Heart rotation, completes milling work.
Transmission component drives rotating disc 210 to rotate, and the eccentric shaft 220 being fixedly installed on rotating disc 210 is with rotating disc 210 Rotation, in 210 rotation process of rotating disc, is influenced by active force, and lubrication groove 231 can be rotated around the upper end of eccentric shaft 220, Foreign steamer 232 and lubrication groove 231 can rotate relatively freely, and stir great efforts, improve and are kneaded the uniformity, eccentric shaft 220 and adjusting 221 cooperation and fixation is adjusted in seat, adjusts the eccentricity between two idler wheels 230, the overlay film effects of double mullers relative to Single muller is significantly promoted, and adjusts eccentric distance to best overlay film state, suitable for covering for various precoated sands by mechanical structure Film requirement.
Preferably, drive assembly 110 has motor 111, speed reducer 112 and transmission shaft 113, motor 111 and speed reducer Shaft coupling 114 is provided between 112, transmission shaft 113 is connected to rotating disc 210 for driving rotating disc 210 to rotate.Motor 111 It is fixed in rack 100 with speed reducer 112, motor 111 drives speed reducer 112 to work by shaft coupling 114, speed reducer 112 On transmission shaft 113 be fixed on rotating disc 210, thus drive rotating disc 210 rotate, carry out mixing action.
It is further preferred that 220 lower end of eccentric shaft is equipped with the adjustment seat 221 being installed on rotating disc 210, eccentric shaft 220 lower ends are provided with external splines 222, and internal spline 223 is provided in adjustment seat 221, and 220 lower end of eccentric shaft passes through adjustment seat 221 Part is equipped with locating plate 224.When needing to change mixing parameter, the angle of eccentric rotation axis 220 changes two idler wheels 230 Eccentricity, locating plate 224 is removed, 220 lower end of eccentric shaft is removed out of adjustment seat 221, external splines 222 and internal spline 223 220 lower end of eccentric shaft after rotation is inserted into adjustment seat 221 by separation, eccentric rotation axis 220, solid with locating plate 224 again Fixed, mechanical adjustment is simple and convenient accurate, stable during the work time.Installation site height of the adjustment seat 221 on rotating disc 210 It is adjustable, so that two idler wheels 230 form misconstruction up and down, two idler wheels 230 can be turned to during eccentric rotary The overlay film operation of different requirements is completed in lap position.
It is further preferred that 220 upper end of eccentric shaft is equipped with axle sleeve 225, axle sleeve 225 and eccentric shaft 220 opposite can turn Dynamic, axle sleeve 225 is fixed on 231 lower section of lubrication groove.Axle sleeve 225 is fixed in lubrication groove 231, composition eccentric structure, on eccentric shaft 220 End along axle sleeve 225 penetrates into lubrication groove 231, and lubrication groove 231 is fixedly connected with axle sleeve 225, during rotation, when due to rotation by The active force arrived, lubrication groove 231 can be rotated along eccentric shaft 220, and melting effect is good.
It is further preferred that 232 lateral surface of foreign steamer is equipped with wear-resisting ring 233, foreign steamer 232 is provided centrally with shaft 234, 231 center of lubrication groove is placed in shaft 234 and lubrication groove 231 can 234 rotation around the shaft.Since material has the roughness of particle, Wear-resisting ring 233 can protect foreign steamer 232, prolong the service life, and shaft 234 is fixed on foreign steamer 232 and through lubrication groove 231 and outside The center of wheel 232, lubrication groove 231 and foreign steamer 232 stress in the rotation of rotating disc 210 can be freely rotated, improve melting effect and The uniformity of material.
It is further preferred that two eccentric shafts 220 are respectively arranged in the symmetric position of rotating disc 210, on rotating disc 210 It is provided with a pair of symmetrical block 240, block 240 is respectively arranged on the rotating disc 210 between two eccentric shafts 220, rotates 210 side of disk is provided with perching knife 250, and perching knife 250 is angularly disposed and diagonally downward towards rotation direction.Block 240 is rolled at two It can stop and homogeneous material in the rotation process of wheel 230, material is promoted further to mill uniformly, the edge of a knife of perching knife 250 approaches In the bottom of cylinder 310, the material of 310 bottom of cylinder is scooped up, whole materials are able to carry out mixing, improve the uniform of mixing Degree.
It is further preferred that wear-resistant liner 320 is provided with the item 321 of milling protruded to 310 center position of cylinder, item of milling 321 are arranged obliquely along the rotation direction of rotating disc 210.When idler wheel 230 carries out rotation mixing, eccentric rotary makes idler wheel 230 sides can protect structure close to 310 medial surface of cylinder, wear-resistant liner 320 and wear-resisting ring 233 in mixing process, Be conveniently replaceable, extend the service life of equipment, wear-resistant liner 320 surface setting protrusion item 321 of milling, it is oblique and with The rotation direction reversed of rotating disc 210 is arranged, and plays the role of promoting to mill when being kneaded.
Preferably, discharging cylinder 331 is provided on discharge door 330, discharge door 330 is provided in side in rotational direction Backgauge slot 332 is provided with diversion trench 333 on the downside of discharge door 330.Discharging cylinder 331 drives discharge door folding, after mixing Discharging in time improves equipment service efficiency,, can be to the rotation side of rotating disc 210 since the centrifugal force of material acts in discharging To throwing away, during throwing away, the material thrown away is discharged after touching backgauge slot 332 along diversion trench 333, and material does not lose.
Preferably, dust cover 340 is provided with above cylinder 310,340 top of dust cover is provided with exhaust outlet 341, dust cover 340 sides are provided with the tube door 342 for charging, are provided with retaining ring 343, retaining ring between 310 top of cylinder and dust cover 340 343 upper end openings are greater than lower ending opening.Material tube door 342 enters, and reduces the thermal loss of material, the row of unlatching when passing in and out material Air port 341 can equilibrium air pressure, be rapidly completed input and output material, enclosed dust cover 340 can be reduced fugitive dust, reduce to working environment Pollution, retaining ring 343 is up big and down small, avoids materials from spattering, can also be entered with directing material, simple and practical in structure.
It is further preferred that as shown in figure 5,310 side wall of cylinder and bottom are respectively arranged with side wall cooling jacket 350 and cylinder Bottom cooling jacket 360 is provided with side wall cooling liquid inlet 351 and side wall cooling liquid outlet 351 on side wall cooling jacket, and cylinder bottom is cold But a bottom cooling liquid inlet 361 and cylinder bottom cooling liquid outlet 362 are provided on collet 360.Hot sand is kneaded to mixing and arrives certain journey After degree, cooling water is passed through by side wall cooling jacket 350 and bottom coohng collet 360, it is by hot sand cooling, auxiliary material is uniformly attached On sand surface, complete overlay film operation, cooled down in time after mixing, speed of production is fast, and overlay film effect is good.
Hot sand and overlay film auxiliary material are stirred mixing by idler wheel 230 and perching knife 250 in kneading machine, lead to when being kneaded and completing It crosses collet to be cooled down, covering material is gradually securely attached to sand grain surface with cooling.
Kneading machine of the invention is using the structure of double mullers, and overlay film effect is good, and structure simplifies practical, 110 band of drive assembly Dynamic 210 high speed rotation of rotating disc equipped with perching knife 250 and idler wheel 230, it is common when being rotated by 250 plate of perching knife and idler wheel 230 Effect, so that reaching makes material become more uniform after rolling rolls mixing, double mullers use eccentric structure, are needing to carry out When different overlay films operates, repositioning is adjusted in eccentric shaft 220 and the external splines of adjustment seat 221 222 and internal spline 223, Change eccentricity, thus the convenient parameter for accurately changing kneading machine, the precoated sand melting effect that can be optimal.
Specific embodiment described herein is only an example for the spirit of the invention.The neck of technology belonging to the present invention The technical staff in domain can make various modifications or additions to the described embodiments or replace by a similar method In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.

Claims (10)

1. a kind of kneading machine characterized by comprising
Rack is provided with drive assembly;
Muller mechanism, setting are connected to above drive assembly, and the muller mechanism has rotating disc, a pair of of eccentric shaft and a pair Idler wheel, the eccentric shaft lower end is adjustable to be connected on rotating disc, and the idler wheel has lubrication groove and foreign steamer, and the foreign steamer is placed on Above lubrication groove and foreign steamer and lubrication groove can relatively rotate, and eccentric shaft upper end bias is connected to lubrication groove and lubrication groove can be along bias Axis rotation;
Barrel mechanism is set to outside muller mechanism, and the barrel mechanism has cylinder, wear-resistant liner and discharge door, institute It states wear-resistant liner and is set to inner barrel side, the discharge door is set to cylinder side;
Drive assembly drives turn disc, and the respective eccentric rotary of two idler wheels completes milling work.
2. a kind of kneading machine according to claim 1, which is characterized in that the drive assembly have motor, speed reducer and Transmission shaft, shaft coupling is provided between the motor and speed reducer, and the transmission shaft is connected to rotating disc for driving rotating disc Rotation.
3. a kind of kneading machine according to claim 1, which is characterized in that the eccentric shaft lower end, which is equipped with, is installed on rotation Adjustment seat on disk, the eccentric shaft lower end are provided with external splines, are provided with internal spline in the adjustment seat, under the eccentric shaft End is equipped with locating plate across seating portion is adjusted.
4. a kind of kneading machine according to claim 1, which is characterized in that the eccentric shaft upper end is equipped with axle sleeve, described Axle sleeve and eccentric shaft can relatively rotate, and the axle sleeve is fixed below lubrication groove.
5. a kind of kneading machine according to claim 1, which is characterized in that the foreign steamer lateral surface is equipped with wear-resisting ring, institute It states foreign steamer and is provided centrally with shaft, the lubrication groove center is placed in shaft and lubrication groove can rotate around the axis.
6. a kind of kneading machine according to claim 1, which is characterized in that two eccentric shafts are respectively arranged at pair of rotating disc Claim on position, a pair of symmetrical block is provided on the rotating disc, the block is respectively arranged between two eccentric shafts On rotating disc, the rotation disc side is provided with perching knife, and the perching knife is angularly disposed and diagonally downward towards rotation direction.
7. a kind of kneading machine according to claim 1, which is characterized in that the wear-resistant liner is provided with to body centre side To the item of milling of protrusion, the item of milling is arranged obliquely along the rotation direction of rotating disc.
8. a kind of kneading machine according to claim 1, which is characterized in that be provided with discharging cylinder, institute on the discharge door It states discharge door and side in rotational direction is provided with backgauge slot, be provided with diversion trench on the downside of the discharge door.
9. a kind of kneading machine according to claim 1, which is characterized in that it is provided with dust cover above the cylinder, it is described Dust cover top is provided with exhaust outlet, and the dust cover side is provided with the tube door for charging, the cylinder top and dust-proof Retaining ring is provided between cover, the retaining ring upper end opening is greater than lower ending opening.
10. a kind of kneading machine according to claim 1, which is characterized in that the cylinder lateral wall and bottom are respectively arranged with Side wall cooling jacket and cylinder bottom cooling jacket are provided with side wall cooling liquid inlet and side wall coolant liquid on the side wall cooling jacket It exports, is provided with a bottom cooling liquid inlet and cylinder bottom cooling liquid outlet on the cooling jacket of the cylinder bottom.
CN201910098886.0A 2019-01-31 2019-01-31 A kind of kneading machine Pending CN109822042A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111774526A (en) * 2020-06-24 2020-10-16 临沂茂源新材料科技有限公司 Precoated sand production method and production line

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RU2050961C1 (en) * 1993-05-06 1995-12-27 Уральский научно-технический комплекс Continuous operation drum mixer
CN104646622A (en) * 2013-11-19 2015-05-27 无锡市康晖机械制造有限公司 Cooling system for sand mixer
CN104815950A (en) * 2015-04-13 2015-08-05 安庆旭东工贸有限责任公司 Sand mixing equipment
CN205414306U (en) * 2016-02-23 2016-08-03 江苏亚威铸造材料科技有限公司 Energy -efficient tectorial membrane sand roller mill
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CN209697964U (en) * 2019-01-31 2019-11-29 宁波华铸环保科技有限公司 A kind of kneading machine

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1469699A (en) * 1973-05-22 1977-04-06 Boenisch D Mixing materials
RU2050961C1 (en) * 1993-05-06 1995-12-27 Уральский научно-технический комплекс Continuous operation drum mixer
CN104646622A (en) * 2013-11-19 2015-05-27 无锡市康晖机械制造有限公司 Cooling system for sand mixer
CN104815950A (en) * 2015-04-13 2015-08-05 安庆旭东工贸有限责任公司 Sand mixing equipment
CN205414306U (en) * 2016-02-23 2016-08-03 江苏亚威铸造材料科技有限公司 Energy -efficient tectorial membrane sand roller mill
CN206690371U (en) * 2017-03-10 2017-12-01 韦富农 A kind of ground type banbury
CN209697964U (en) * 2019-01-31 2019-11-29 宁波华铸环保科技有限公司 A kind of kneading machine

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陈士梁 等: "铸造机械化 第2版", 31 May 1999, 北京:机械工业出版社, pages: 156 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111774526A (en) * 2020-06-24 2020-10-16 临沂茂源新材料科技有限公司 Precoated sand production method and production line

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